Rubber compounds for maritime Resistant to Environmentally Acceptable Lubricants New rubber compounds resistant to Environmentally Acceptable Lubricants (EAL) The shipping industry is on its way to become greener. The US Environmental Protection Agency (EPA) issued the 2013 Vessel General Permit (VGP) part of which regulates the use of lubricants on board vessels traveling through US waters. Deck cranes Davids Hydraulics and deck machinery Hydraulic power packs and systems Winches Anchor winches Thrusters Steering gear Rudder Shaft bearings The VGP requirements indicate that all vessels over 79 feet ente- ERIKS has developed sustainable rubber compounds ring within three miles of the US coast must use an Environmentally The combination of EAL with a mixture of water and high tem- Acceptable Lubricant (EAL) in all oil-to-sea interfaces, unless it is peratures attacks the standard rubber compounds in use, such technically unfeasible. According to the EPA, one liter of mineral as NBR, HNBR, standard-type Viton (FKM) etc. During the first lubricant pollutes 1,000,000 liters of seawater, and with more section of our test project, no differences are seen — but after than 100,000 vessels in the global fleet; even minimal oil leakages a couple of weeks, there is a reaction between the EAL and the can lead to critical environmental challenges. rubber, with a degradation of the structure of the compound and a loss of mechanical strength. ERIKS is working to meet the requirements of the VGP by continuously engineering new products and solutions. In collaboration At its own Elastomer Research Testing Centre in the Netherlands, with the international shipping industry, the company has develo- ERIKS has therefore deve- ped extraordinary new high-grade rubber compounds. loped several types of new Alert for EAL in combination with seawater! In combination with high temperatures, these lubricants become compounds. Endurance tests at high temperatures with and without water aggressive with a negative influence on mixture with the most wi- most rubber sealings. This could lead to dely used lubricants on the unacceptable leakages of lubricants into market. the seawater or could cause you applications to malfunction. Compounds for static use Compounds for dynamic use ◾◾ Compound number 514621 ◾◾ Compound number 5131 Average use, good for all static Average use, good for all dynamic applications. applications. ◾◾ Compound number 514170 More critical applications, long-life performers and low temperature. Test results Test results Change in hardness* EAL 0 °C to 50 °C Change in hardness* Change in volume* Low temperature Compression set* Standard oil resistance Static use* Change mechanical properties* 514621 EAL 0 °C to 50 °C Standard oil resistance Durable* Standard FKM Compression set* Low temperature Dynamic use* 514170 Change in volume* Standard HNBR Static use* Change mechanical properties* 5131 Dynamic use* Durable* Standard FKM Standard HNBR * Tested using several kind of EALs for more than 1000 hours at high temperatures in both degraded1 and plain oil. 1 Oils contaminated with a percentage artificial seawater! Available products Maritime applications ◾◾ Oilseals ◾◾ Thrusters ◾◾ V-ring ◾◾ Winches ◾◾ Stern tube seals ◾◾ Gearboxes ◾◾ O-rings static and dynamic ◾◾ Hydraulic cylinders ◾◾ Hydraulic seals for cylinders ◾◾ Hydraulic power packs and systems ◾◾ Rubber parts ◾◾ Rudder ◾◾ Deck machinery ERIKS bv Alkmaar Toermalijnstraat 5 1812 RL Alkmaar T (072) 514 18 55 F (072) 514 56 45 E [email protected] www.eriks.nl shop.eriks.nl
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