FPM FLUENT-based Fine Particle Model The Fine Particle Model (FPM) is a FLUENT-based model for Eulerian simulations of the formation, growth, transport, and deposition of particles in systems influenced by fluid flow, heat transfer, and chemical reactions, such as in chemical reactors of the type shown below. Flow/heat transfer Chemical reactions Particle dynamics diffusion sedimentation A+B thermophoresis Heated surface The FPM is a set of User-Defined Functions (UDFs) that work with FLUENT6 and later. The FPM allows simulation of the formation and growth of particles in both gases and liquids. Although the FPM permits simulations similar to Fluent’s Discrete Phase Model (DPM), the FPM is an Eulerian model that accounts for particle-particle interactions and simulates the spatial and temporal evolution of the particle size distribution. Whereas the DPM is typically used to simulate the behavior of particles larger than 1 µm in diameter, the FPM is typically used to simulate the behavior of particles smaller than 1 µm. More information about the FPM is available online at www.Aerosols.com and at www.particle-dynamics.de. The FPM was developed jointly by Chimera Technologies, Inc. and particle dynamics GmbH. FPM Features Simulates evolution of particle size distribution Simulates evolution of particle chemical composition Scheme-based GUI interface FPM Applications Chemical reactors Combustion systems Pollutant formation/growth Extendable through FPM UDFs Particle transport Validated against published theory, experimental data, and numerical simulations Nanoparticle sprays Many other applications Particle Size Distribution The FPM solves for the spatial and temporal evolution of the particle size distribution. Many particle size distributions can be represented as multimodal distributions, where each mode represents a distinct population of particles. Each population is typically created from a distinct source. For example, Fig. 1 shows a trimodal particle size distribution measured near a road. The smallest mode represents combustion particles emitted from vehicles, the middle mode represents background particles blowing over the road, and the largest mode represents dirt and tire particles entrained by vehicles. The FPM uses multiple overlapping lognormal size distributions to represent such complex size distributions. The use of lognormal distribution functions permits complex size distributions to be represented with a minimum of additional FLUENT scalars, thus permitting computationally efficient simulations. The output of an FPM simulation is the value of the size distribution parameters (e.g., mean size and standard deviation) at each point of interest in the simulation domain. Fig. 1 Particle Chemical Composition The FPM can also be used to simulate the spatial and temporal evolution of the chemical composition of the particles. To do this, modes can be composed of multiple, immiscible phases, and each phase can be composed of multiple species. For each additional species, the FPM requires the solution of an additional scalar. Figure 2 shows a schematic of a multiphase particle that can be represented with the FPM. One phase is used to represent the solid core, and a second phase is used to represent the liquid mantle. Each phase can include multiple components. Fig. 2 Core: Multicomponent solid Mantle: Multicomponent liquid Sample Simulation: TiO2 Particle Formation The FPM can be used to simulate particle formation and growth in chemical reactors. One example is the formation of TiO2 particles according to the process TiCl4 + O2 → TiO2 (gas-phase) + 2Cl2 TiO2 (gas-phase) → TiO2 (condensed-phase) The production of gas-phase TiO2 is simulated with FLUENT, and the production of condensed-phase TiO2 is simulated with the FPM. Fig. 3a TiCl4, 100 or 300 m/s, 800 K 10 mm Wall, 300 K 0.2 m 0.1 m O2, 100 m/s, 2000 K CL 1.5 m The FPM can be used to simulate the effect of reactor geometry and operating conditions on the formation of particles. For the reactor geometry and operating conditions shown in Fig. 3a, and for a given mass flowrate of TiCl4, the FPM can be used to simulate the effect of the velocity of the TiCl4 inlet stream on the radial uniformity of particle size. Figure 3b shows radial velocity contours for TiCl4 inlet velocities of 100 and 300 m/s, where blue and red indicate the maximum and minimum radial velocities, respectively. (The black arrow indicates the main flow direction.) Figure 3c shows contours of particle diameter, where blue and red represent minimum and maximum particle diameters, respectively. (The black arrow indicates the main flow direction.) Figure 3c indicates that the radial distribution of particle diameter is more uniform for the TiCl4 inlet velocity of 300 m/s than for 100 m/s. Because uniform particle diameter is often desired, this suggests that operating with higher TiCl4 inlet velocities yields superior TiO2 material properties. The FPM can also be used to calculate the distribution of particle number and mass concentrations. Fig. 3b 100 m/s Fig. 3c 100 m/s 300 m/s 300 m/s FPM GUI The FPM GUI is fully integrated with the FLUENT GUI, permitting easy and reliable setting of FLUENT parameters through FPM GUI panels. All FPM GUI panels are available through an FPM menu item. FPM UDFs can be used to program additional microphysical expressions, such as expressions for coagulation and condensation rates, which are then available through the FPM GUI panels. FPM FLUENT-based Fine Particle Model Demo version available Educational discount available More details about the FPM available online at www.Aerosols.com Copyright 2004. All rights reserved. Chimera Technologies, Inc. 15051 Zodiac St. NE Forest Lake, MN , USA 55025 Tel: 1-651-464-7771 Email: [email protected] Website: www.Aerosols.com
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