V-BELT DRIVES WITH TWIST AND NON-ALIGNMENT V-belts can be used advantageously to transmit power between driving and driven sheaves that are misaligned with respect to each other, within prescribed limits. The belts on such drives will operate under conditions of offset and/or twist. Offset causes the belt to enter and/or leave the sheave obliquely and to rub one side of the sheave groove more than the other. 1/8 and 1/4 turn drives put both twist and offset into each span of the belt. Such drives will give less service life than those where the sheaves are aligned. Offset should be as small as possible, and in all cases it should be limited to an offset angle (see dimension “g” in offset drive figure) into or out of the sheave groove no greater than 5 degrees. Excessive offset results in abnormal wear and/or belts turning over or jumping out of the sheave grooves. Banded V-belts may be used to minimize stability problems. High modulus belts are not recommended because of their intolerance to sheave misalignment. Inherently these particular drives create extreme stresses on the reinforcing tensile members. The high modulus of elasticity of the tensile members prevents the absorption of the stress imposed without damage. Deep groove sheaves are recommended for V-belt drives where belt offset exists, but standard grooves must be used for banded belts. Design Recommendation A Mule Drives and Other Drives Using Twisted Single Belts OFFSET DRIVE MULE DRIVE g OFFSET 1/4TH TURN DRIVE 90˚ 1/8TH TURN DRIVE 45˚ Minimum Belt Spans Between Sheaves at 90˚ Twist of the Belt Belt Cross Section Span (inches) Belt Cross Section Span (inches) Belt Cross Section Span (inches) A B C D 9 11 14 19 3V 5V 8V 9 14 19 3L 4L 5L 4 8 10 Cogged or notched V-belts may be used in these applications but are generally not recommended. Minimum span for other twist angles (”A” degrees) is Span at 90˚ x A 90 Example: Minimum span for a C section belt with 1/8 twist or turn (45˚) is 14″ x 45 = 7″ 90 V-BELT DRIVES WITH TWIST AND NON-ALIGNMENT (Continued) Design Recommendation B Multiple V-Belt Quarter Turn Drives 90˚ TOP VIEW VERTICAL SHAFT HORIZONTAL SHAFT SIDE VEIW 5.5 (D+Fb ) MIN. D e Fb TIGHT SIDE VERTICAL SHAFT HORIZONTAL SHAFT These have both twist and offset. (Use deep groove sheaves.) Minimum Center Distance The drive should have a minimum center distance of 5.5 (D + Fb), Where: D = diameter of the large sheave Fb = width of the band of belts The width of the band of belts is given by the following formula: Fb = (Nb - 1)Sg + bb Where: Nb = number of belts Sg = deep groove spacing bb = nominal belt top width Note: This will ensure that the angle (g) of the belt entry of exit does not exceed 5 degrees. V-BELT DRIVES WITH TWIST AND NON-ALIGNMENT (Continued) Location of Sheave on Vertical Shaft of Horizontal Quarter Turn Drives The center of the face of the sheave on the vertical shaft should be below the axis of the horizontal shaft by the amount “c” which depends on the center distance. Offset Dimension “e” Center Distance (inches) Dimension “e” (inches) A, B, C, D Cross Sections Dimension “e” (inches) 3V, 5V, 8V Cross Sections 20 30 40 50 60 80 100 120 140 160 180 200 220 240 0.2 0.2 0.4 0.4 0.5 0.5 1.0 1.5 2.0 2.5 3.5 4.0 5.0 6.0 0 0 0 0 0.2 0.3 0.4 0.6 0.9 1.2 1.5 1.8 2.2 2.6 Arc Correction The arc correction factor for a quarter turn drive should be taken as 1.0. Direction of Rotation Direction of rotation must be such that the tight side of the drive is on the bottom. Location of Vertical Shaft The axis of the vertical shaft should lie in a plane perpendicular to the horizontal shaft, and intersecting it at the center of the face of the sheave on the horizontal shaft. Larger Speed Ratios For speed ratios greater than 2 1⁄2 : 1, the shortest center distance permissible may be too long for the usual quarter turn drive. It is suggested that an arrangement such as illustrated in the figure below be used. This consists of a quarter turn drive between the higher speed shaft, a jackshaft and a regular multiple V-belt drive (V-V or V-flat) between the jackshaft and the slower speed shaft. TOP VIEW HORIZONTAL SHAFT VERTICAL JACK SHAFT
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