WCARC 2 Meter Slim Jim PVC Pipe J-Pole Antenna Project 2/4/2017 WCARC Club Projectd Bill Sepulveda, K5LN 1 300 Ohm Feed Line Slim Jim J-Pole Antenna Materials: QTY 1 1 2 1 1 1 1 1 Description 12” Nylon Kite String 3/4” Schd 40 PVC Pipe (Thin Wall 5 FT long) 3/4” Square Ended PVC End Caps 3/4” PVC In-Line Splice 60” 300 Ohm Feed Line 3/8” dia., 1/2” long Heat Shrink tubing) 3-1/2” piece of RG-58 Coax BNC Female Connector 1/2” Thread w/ground 2/4/2017 WCARC Club Projectd Bill Sepulveda, K5LN 2 300 Ohm Feed Line Slim Jim J-Pole Antenna Make PVC Parts first. 3/4” In-line splice Cut slot in Splice with Hack Saw Inside center stop ring must be removed to slide over pipe easily. This In-Line splice is used to support the mounting of the antenna with the same diameter as the End Cap. Views are not to scale! Reference only! 2/4/2017 WCARC Club Projectd Bill Sepulveda, K5LN 3 300 Ohm Feed Line Slim Jim J-Pole Antenna Make a small holes using an Exacto Knife. Cut 12” of Kite string and tie off. Measure 58-9/16” from inside of bottom wire to the top of the Feed Line, and cut off excess. Remove a 1/2” of insulation from the wires at the top of the Feed Line. Fold wires over just like the bottom. Solder, and remove excess. 300 Ohm Feed Line cable. 5 2 34-3/4” Make PVC parts first! Dotted lines are wires inside Feed Line. The dimensions are based on the antenna being mounted in the five foot length of Sch. 40 PVC Pipe. 3 10 Cut out notch. Just enough to remove the wire. (34-3/4” & 15”) Remove the wire between the cuts. See Tuning section for Tuning and Final Assembly. TO START, CUT THE FEED LINE TO A LENGTH OF 60.00”! 58-1/16” 4 Dimension is from Inside of wires at both ends. Cut out small notches to expose both wires (DO NOT CUT WIRES). 15” 1/8” 1/4” 7 Assemble End Cap and solder Coax to BNC connector. 8 6 Solder coax leads to wires in center of notch. Important: attach the shield lead to the antenna as shown! Use heat shrink tubing or tape to hold coax flat against bottom of cable. Do this before adjusting antenna SWR. 9 1-7/8” 1 View is not to scale! Reference only! 6 1/4” 3/8” 2/4/2017 WCARC Club Project Strip 1/2” from end of antenna, Fold wires over flat so they are side-by-side. Solder and remove excess. Use 3-1/2” of 50 Ohm RG-58 Coax. Antenna end outer sleeve is stripped to 3/8” w/center stripped to 1/8”. 5/8” outer sleeve is stripped from the other (connector) end, with an 1/8” cut off from the center lead, and an 1/8” center insulation removed. Form both ends to match the drawing, twist, and tin all leads. Bill Sepulveda, K5LN 4 300 Ohm Feed Line Slim Jim J-Pole Antenna Step 7 View is not to scale! Reference only! Drill hole in center of End Cap for BNC connector. Apply small bead of RTV around hole before inserting BNC. NOTE: Tin both Leads on the BNC connector prior to assembling to End Cap. 2/4/2017 WCARC Club Projectd Bill Sepulveda, K5LN 5 300 Ohm Feed Line Slim Jim J-Pole Antenna String on end of Feed Line Step 10 Testing: Trim antenna to read best SWR at 146.000MHz +/- 100 KHz. Long Short View is not to scale! Reference only! After the antenna assembly is completed, install the antenna into the PVC pipe and secure the End Cap with the BNC connector to the bottom of the five foot pipe. Pull the string on the end of the Feed Line over the edge of the top of the PVC pipe. Install the other PVC End Cap over the string, pinching the string between the pipe and End Cap. TUNING: SWR and Frequency are adjusted by trimming at this area. Important; make adjustment using a 3 to 1 ratio when material is removed. This means adjustment inthe if a 1/16” is removedMake from this the Short side of smallthat steps. Not greater than 1/16” Cuts! “J”, 3/16” must be removed from the Long side of the “J”. Do not remove more than 1/18” at a time from the Short side. After the antenna is tuned, the Top and Bottom End Caps may be sealed by using Clear RTV around the edges. 2/4/2017 WCARC Club Projectd Bill Sepulveda, K5LN 6 2/4/2017 WCARC Club Projectd Bill Sepulveda, K5LN 7 Alternative Mount for the Water Pipe J-Pole Project
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