updated AMX April 2008 DAVCO BONDING AGENT STYRENE BUTADIENE LATEX GENERAL DESCRIPTIONS Davco Bonding Agent is a Styrene / Butadiene Latex specifically designed for use in cement mortars. Davco Bonding Agent modified mortars exhibit greatly improved bond, tensile and flexural strength and durability. Davco Bonding Agent contains an antifoam and specific additives to aid workability. Davco Bonding Agent may be added at levels of 6 to 12% ( dry Latex on cement) for mortars and up to 20% for high performance use. TYPICAL PROPERTIES OF DAVCO BONDING AGENT LATEX • • • • • • • Styrene – Butadiene Polymer Milky white emulsion Solids content : 46 - 48% Particle size : 0.21 - 0.24 øm Density : 1.01 - 1.025 pH : 9.0 - 11.0 Davco Bonding Agent incorporates an integral anti foaming system. Thin Flooring Screeds, Patch repair Material Parts (kg) Portland Cement 50 125 16.50 River Sand Davco Bonding Agent Approximately 10 litres of water, but as Davco Bonding Agent has a considerable plasticising action do not add full quantity of water until mixing of ingredients is complete. Heavy Duty Flooring Screeds Material Parts (kg) Portland Cement 50 62 62 16.5 River Sand 3mm fine aggregate Davco Bonding Agent Approximately 10 litres of water, but as Davco Bonding Agent has a considerable plasticising action do not add full quantity of water until mixing of ingredients is complete. Instruction For Use STYRENE/BUTADIENE LATEX ADMIXTURE FOR MORTAR AND CONCRETE • As an admixture in mortars or concrete to improve resistance to deterioration caused by chloride penetration, carbonation and chemical corrosion. • As an admixture in mortars or concrete to improve resistance to moisture penetration and cracking. • As an admixture to increase the adhesion strength of mortars used as a tile adhesion or patching material. • As an admixture in mortars or concrete to improve workability and reduce shrinkage and concrete bleed. • As an admixture in mortars to increase abrasion resistance. • As an admixture in gunite mortars to improve adhesion to substrates, resistance to water permeation and to give a more flexible sprayed surface not prone to cracking. WEATHERPROOF BONDING, COPINGS AND TILES Surface should be clean, sound and free of oil or loose materials which would be detrimental to a good bond. Crumbly or otherwise unsound patches should be removed and the surface made good. All surface should be washed free of dust and thoroughly dampened before the application of the recommended primer coat. Primer should be applied to the substrate surface and to the bonding surface of the tile, etc. Whilst the primer coats are still wet, bed the tiles onto the LMC mortar. Vertical applications will require support. Parts (kg) B A 50 100 70 0.10 Material Portland Cement River Sand Davco Bonding Agent Water Retention Agent updated AMX April 2008 PRIMING COAT Add water to required workability Mix volume – 75 Litres Coverage depth (75mm) – 10M2/75 litres requirement. resistance water on * Depends Approximately 10 litres of water as Davco Bonding Agent has a conquerable plasticising action, do not add full quantity of water until mixing of ingredients is complete. Note: For increased water resistance, the level of Davco Bonding Agent addition may be increased to as much as 20 litres, however, the volume of water addition must be reduced accordingly. GENERAL PURPOSE AND WATERPROOF WALL RENDERINGS The wall surface must be free from all loose and crumbly material. Ensure that all concrete, brick or similar surfaces are in sound and clean condition. It is usually sufficient that the surfaces are prepared using a wire brush to remove old paint and dusty patches. Holes and damaged areas must be made good with Latex Modified Mortar and allowed to dry. The surface should then be washed or hosed to remove dust. It is recommended that a priming coat is applied as previously described. The thickness of LMC renderings should be restricted to about 7mm for each coat or sagging of the coating may occur. Multicoats may however be applied in relatively quick succession – typically 1-2 hours. It is only necessary to allow each coat to set off adequately to receive the subsequent layer. If the main purpose of the renderings is to achieve water resistance, it is recommended that the concentration of Davco Bonding Agent Latex is increased to a level of 30-40 parts per 100 of cement. Parts ( kg) Material 50 Portland Cement 150 River Sand 18.5 Davco Bonding Agent The application of a priming coat is normally recommended to obtain maximum adhesion to the substrates. The prepared surface should be thoroughly dampened with water but any free standing water should be removed. A primer consisting of 1 part Portland Cement, 1 part sand and 1 part of Davco Bonding Agent by volume should be vigorously worked onto the surface with a brush or stiff broom. The topping must be applied to the final primer coat whilst the latter is still in a wet condition. Alternatively paint neat or diluted latex onto the prepared surface allowing the latex to be absorbed. the concrete paste or mortar can then be worked into the wet surface. RAW MATERIALS Water: Clean water. The amount of water required in application formulations will vary according to the mix being considered and the moisture and gradation of the sand use in the mix. Water needs to be gauged accurately and added sparingly to achieve the required plasticity of mix. Aggregate: Clean sand, free from excessive fines should always be used in LMC Systems. The sand should have a good particle size gradation. The moisture content of the sand used in LMC compositions is important saturated sand may make the LMC mixes too wet even at the lowest recommended latex dosage levels and with out addition of the water. Such sand must be allowed to drain or lose moisture before being used in such systems. Packing: 4 litres bottle 20 litres pail Approximately 10 litres of water, but as Davco Bonding Agent has a considerable plasticising action do not add full quantity of water until mixing of ingredients is complete. No. 9, Jalan Canang Emas 8/KS10, Telok Gong, 42000 Port Klang, Selangor Darul Ehsan. Tel: 603-3134 1816 Fax: 603-3134 3616 Email: [email protected] Website: www.parexdavco.com.au
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