The Closed Jug System
Compliant with
Department of
Pesticide Regulation
Closed System
Requirements.
*Patent Pending
CLOSED, SEALED & SECURE... For Purity, Performance & Protection.
The Closed Jug System
The quick & easy Closed Jug System is designed to extract liquid pesticides from a jug into a transfer/mixing system and
triple rinse in a closed system environment. It includes an integrated water rinse system, pressure relief valve and the
Micro Matic “Closed, Sealed & Secure” dry disconnect Coupler & Container Valve Technology.
Coupler Neck
360º Swivel Connection
Allows for quick and easy jug installation.
Connects to 63mm diameter openings on
1, 2 1/2 & 5 gallon pesticide jug containers.
Breather Vent
One Way Air Inlet Valve
Allows for air to enter
Dispense Coupler and into
jug for quick dispensing.
Triple Rinse
Dry Break
Handle
Quick Connect Valve
Connects to rinsing
hose for triple rinsing.
Ergonomic & Ease to Use
Used to activate & deactivate
closed system liquid transfer.
When handle is activated,
internal cutter breaks seal
of jug and allows for liquid
to transfer from jug into
inductor / mixing tank.
Pressure Relief Valve (PRV)
Closed Jug
Dispense Coupler
Compliant with
# 4580
Department of
Pesticide Regulation
Closed System
Requirements.
Dispense Flow Rate
RSV Coupler
Mounting Bracket
1.8 GPM Max.
(water at ambient temperature)
Protects Seals & Keeps
Partially Emptied Jugs Closed
Allows for jugs that have not
been completely emptied
stored for later use.
RSV Container Valve
RSV Coupler
Mounting Bracket
# 5223
Top View
Protects Workers from Jug
Over-pressurization
A safety feature that releases only
incoming rinse water when too
much pressure is built in jug during
triple rinse.
RSV
Container Valve
2” NPT, Viton, 3 Key
# 4858
Bottom View
3 Key
Includes Viton seals for chemical compatibility.
RSV Installation / Removal Tool # 741-015
Integrates with Inductor
System / Mixing Tank
2” NPT male threaded valve installs
into inductor / mixing tank 2” NPT
female threaded opening or adapter
plate. Requires 3 key Installation /
Removal Tool and torque wrench
with 1/2” drive for proper installation.
Torque specification (25 ft./lbs.)
The Closed Jug System
Video Demo
www.micromatic.com/
closedjugsystem
RSV Container Valve Installation
1. Insert Container Valve
into Cap / Mounting
Plate Adapter
Installation requires
a 2” NPT threaded
opening to properly
install the 2” NPT
Container Valve.
2. Pre-thread
Container Valve
Firmly hand-tighten
Container Valve into
opening to eliminate
cross-threading.
3. Torque in Container Valve
Using a torque wrench with a
1/2” drive connect the
#741-015 (3 Key - RSV
Container Valve Install /
Removal Tool) and torque
Container Valve to 25 ft. / lbs.
Operating Instructions
1. Connect Coupler
2. Secure Coupler to Jug
to Jug
Turn coupler clockwise
Remove cap from jug and and hand tighten.
connect coupler.
3. Connect Coupler to
Container Valve
Line-up coupler pins with
container valve cams and
insert.
4. Secure Coupler to
Container Valve
Turn Coupler Clockwise
until stops and push
handle down to activate.
The Closed Jug System
Operating Instructions
5. Activate Handle
to Dispense
Push handle into down
position. Handle must
lock and stay in the down
position for product to
dispense.
6. Connect Rinse Hose
Once jug completely
empties, connect rinse
hose to rinser. Note: the
handle must remain
activated and in the down
position.
9. Remove Coupler From 10. Unscrew empty jug
Container Valve by pulling to dispose/recycle.
out and lifting up handle.
Turn coupler counterclockwise and lift to remove.
Video Demo
www.micromatic.com/
closedjugsystem
7. Triple Rinse
Triple rinse by turning the
rinser hose In-Line Valve
“ON”.
8. Disconnect
Rinse Hose
PRV Safety Feature:
During rinsing, if coupler
handle is in up position
(container valve is
shut), rinse water will
be released from the
pressure relief valve.
Cleaning: The Closed Jug
System is self-cleaning
during the triple rinse
cycle and does not
require an additional
process.
The Closed Jug System
Maintenance Instructions
RSV Container Valve
Reusable Stainless Valve replacement parts.
1. Lubricate the spring retainer and profile
seal with silicon lubricant or a lubricant that is
compatible with the product. A lubricant must
be used.
2. Using a new spring, spring retainer and
profile seal, create the tube assembly.
3. Place the tube assembly on arbor
of bench tool.
Plunger
4. Move bench tool lever towards the plunger
to install new profile seal over the ventil on the
tube assembly. Repeat the motion to ensure
proper installation of the profile seal.
The Closed Jug System
Maintenance Instructions
RSV Container Valve
5. Inspect profile seal on ventil to ensure
uniform positioning. Repeat step 4 if seal is
incorrectly positioned.
6. Place the Reusable Stainless Valve main
body and tube sub-assembly on arbor of
service tool. Pull service tool handle forward
to depress spring.
Bayonet Locks
Plunger
7. Twist valve body to re-engage bayonet locks
between valve and tube assembly.
Correctly assembled Reusable Stainless Valve.
8. Move the bench tool lever away from
plunger and remove the Reusable Stainless
Valve assembly.
The Closed Jug System
Maintenance Instructions
Closed Jug Dispense Coupler
Dry Break Seal
1. Remove & replace dry break seal from probe.
3. Remove & replace gasket from coupler neck.
2. Remove & replace main gasket from body.
For Purity, Performance & Protection.
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www.micromatic.com/closedjugsystem
01275-I0113 © 2013 Micro Matic USA, Inc. All Rights Reserved.
Closed, Sealed & Secure...