Compression Members Local Buckling and Section Classification Summary: • • • • • • • • Structural sections may be considered as an assembly of individual plate elements. Plate elements may be internal (e.g. the webs of open beams or the flanges of boxes) and others are outstand (e.g. the flanges of open sections and the legs of angles). Loaded in compression these plates may buckle locally. Local buckling may limit the section capacity by preventing the attainment of yield strength. Premature failure (by local buckling) may be avoided by limiting the width to thickness ratio (or slenderness) of individual elements within the cross section. This is the basis of the section classification approach. EC3 defines four classes of cross-section. The class into which a particular cross-section falls depends on the slenderness of each element and the compressive stress distribution. Objectives: • • • • • • • • Sections may fail by compressive buckling of plates within the section. Distinguish between internal and outstand elements. Demonstrate that plate slenderness and edge restraints control the buckling behaviour. Sketch the relationship between normalised ultimate compressive stress and normalised plate slenderness Explain the meaning of different section classifications. Derive a result from EC3 Tables for hot rolled sections. Use the section classification method to choose appropriate sections. Describe the effective width approach for Class 4 sections. References: • • Eurocode 3: Design of steel structures Part 1.1 General rules and rules for buildings The Behaviour and Design of Steel Structures, Chapter 4- Local buckling of thin plate elements, N S Trahair and M A Bradford, E & FN Spon, Revised Second Edition 1994 Contents: • • • • • Introduction Classification Behaviour of plate elements in compression Effective width approach to design of Class 4 sections Concluding summary 1. Introduction Structural sections, rolled or welded, may be considered as an assembly of individual plate elements. Most of these elements (figure 1), if in compression, can be separated into two categories: Internal or stiffened elements: these elements are considered to be simply supported along two edges parallel to the direction of compressive stress. Outstand or unstiffened elements; these elements are considered to be simply supported along one edge and free on the other edge parallel to the direction of compressive stress. Outstand Internal Internal Outstand Internal Web Web Web Flange (a) Rolled I-section Flange Flange (b) Hollow section Internal (c) Welded box section Figure 1 - Internal or outstand elements As the plate elements in structural sections are relatively thin compared with their width, when loaded in compression (as a result of axial loads and/or from bending) they may buckle locally. The disposition of any plate element within the cross section to buckle may limit the axial load carrying capacity, or the bending resistance of the section, by preventing the attainment of yield. Avoidance of premature failure arising from the effects of local buckling may be achieved by limiting the width-to-thickness ratio for individual elements within the cross section. 2. Classification EC3 defines four classes of cross section. The cross section class depends upon the slenderness of each element (defined by a Eurocode 3 width-to-thickness ratio) and the compressive stress distribution i.e. uniform or linear. 5. 3.2 (1) or 5.5.2 The classes are defined as performance requirements for bending moment resistance: • Class 1 - cross-sections that can form a plastic hinge with the required rotational capacity for plastic analysis. • Class 2 - cross-sections that, although able to develop a plastic moment, have limited rotational capacity and are therefore unsuitable for plastic design. • Class 3 - cross-sections that the calculated stress in the extreme compression fibre can reach yield but local buckling prevents the development of the plastic moment resistance. • Class 4 - cross-sections that in which local buckling limits the moment resistance (or compression resistance for axially loaded members). Explicit allowance for the effects of local buckling is necessary. 2 Table 1 summarises the classes in terms of behaviour, moment capacity and rotational capacity. Moment Resistance Model of Behaviour Moment Plastic moment on gross section M pl Local Buckling fy M Mpl Sufficient 1 1 Plastic moment on gross section fy Mpl Local Buckling M Mpl 1 Mpl fy Mel 2 Local Buckling M Mpl fy Mel 3 φ φpl 1 Plastic moment on effective section Mpl None 1 φ Moment φ φpl 1 Elastic moment on gross section φ φpl Limited φ Moment 1 φrot φpl φ Moment Class Rotation Capacity M Mpl None 4 1 Local Buckling φ 1 φ φpl Mel elastic moment resistance of cross-section Mpl plastic moment resistance of cross-section M applied moment φ rotation (curvature) of section φpl rotation (curvature) of section required to generate fully plastic stress distribution across section Table 1 - Cross-section classifications in terms of moment resistance and rotation capacity. The moment resistances for the four classes defined above are: for Classes 1 and 2: the plastic moment (Mpl = Wpl . fy) for Class 3: the elastic moment (Mel = Wel . fy) for Class 4: the local buckling moment (Mo < Mel). 3 3. Behaviour of plate elements in compression A thin flat rectangular plate subjected to compressive forces along its short edges has an elastic critical buckling stress (σcr ) given by: σ cr kσ π 2 E ⎛ t ⎞ = ⎜ ⎟ 12(1 − ν 2 )⎝ b ⎠ 2 (1) Where kσ is the plate buckling parameter which accounts for edge support conditions, stress distribution and aspect ratio of the plate - see figure 2a. ν= Poisson’s coefficient, E = Young’s modulus 3.2.5 (1) 3.2.5 (1) L t (b) (a) b Simply supported on all four edges Buckling coefficient k 5 b 4 Simply supported edge b L Free Exact 3 k = 0.425 + (b/L)2 2 L (c) 1 0.425 Free edge 0 (d) 1 2 3 4 5 Plate aspect ratio L / b Figure 2 - Behaviour of plate elements in compression. (Trahair and Bradford) The elastic critical buckling stress (σcr ) is thus inversely proportional to (b/t)2 and analogous to the slenderness ratio (L/i) for column buckling. Open structural sections comprise a number of plates that are free along one longitudinal edge (figure 2b) and tend to be very long compared with their width. These plates buckled shape is seen in figure 2c. The relationship between aspect ratio and buckling parameter for a long thin outstand element of this type is shown in figure 2d. The buckling parameter tends towards a limiting value of 0.425 as the plate aspect ratio increases. For a section to be classified as class 3 or better the elastic critical buckling stress (σcr ) must exceed the yield stress fy . From equation (1) (substituting ν = 0.3 and rearranging) this will be so if b/t < 0,92 (k σ E/f y ) 0,5 (2) This expression is general as the effect of stress gradient, boundary conditions and aspect ratio are all encompassed within the buckling parameter kσ. 4 Table 2 gives values for kσ for internal and outstand elements under various elastic stress distributions. Buckling factor kσ Support conditions at long edges Clamped + clamped 6,97 Clamped + simply supported 5,40 Simply supported + simply supported 4,00 Clamped + free 1,28 Simply supported + free 0,43 Free + free (b/a)2 a Various support conditions b a/b >> 1 σ 1 σ σ 2 I σ 2 σ 1 1 σ 2 III II σ = is maximum stress, compression ψ =σ2 / σ1 Case I Internal element Case II Outstand element Case III Outstand element +1 1>ψ>0 0 0 > ψ> -1 4,0 8,02 1,05 + ψ 7,81 7,81+6,29ψ+9,78ψ2 23,9 0,43 0,57-0,21ψ+0,07ψ2 0,57 0,57-0,21ψ+0,07ψ2 0,85 0,43 0,578 ψ+0,34 1,70 1,7-5ψ+17,1ψ2 23,8 Table 2 - Buckling factors and stress distribution. The elastic-plastic behaviour of a perfect plate element subject to uniform compression may be represented by a normalised load-slenderness diagram where normalised ultimate load, Np , and normalised plate slenderness, λ p , are given by: = σult / fy 0, λ p = (f y / σ cr ) (3) Np 5 (4) Substituting equation (1) for σcr into (4), and replacing fy with 235/ε2 (so that the expression may be used for any grade of material) the normalised plate slenderness, λp, may be expressed as ⎛ ⎞ b/t ⎟ =⎜ ⎜ 28.4ε k ⎟ σ ⎠ ⎝ (5) where b is the appropriate width for the type of element and cross-section type. ⎛ fy λ p = ⎜⎜ ⎝ σ cr ⎞ ⎟ ⎟ ⎠ 0 .5 5 Figure 3 shows the relationship between Np and λ p . Np = σu fy 1 Class 3 Class 2 Class 1 Euler Buckling Stress 0,5 0,6 0,9 1,0 λ p Figure 3 - Dimensionless representation of the elastic-plastic buckling stress. For normalized plate slenderness less than one, the normalised ultimate load can reach its squash load. For greater values of λ p , Np decreases as the plate slenderness increases, the ultimate stress sustained being limited to the elastic critical buckling stress, σcr. The actual behaviour is somewhat different from the ideal elastic-plastic behaviour due to: i. initial geometrical and material imperfections, ii. strain-hardening of the material, iii. the postbuckling behaviour. These factors require λ p values to be reduced. This is made to delay the onset of local buckling until the requisite strain distribution through the section (yield at the extreme fibre or fully plastic distribution) has been attained. EC3 uses the following normalised plate slenderness’ as limits for classifications: 5.2.1.4 (7) Class 1 λ p < 0,5 Class 2 λ p < 0,6 Class 3 λ p < 0,9 for elements under a stress gradient; this is further reduced to 0,74 for elements in compression throughout. By substituting the appropriate values of kσ into equation (5) and noting the λ p to be used for each class, limiting b/t ratios can be calculated. Tables 4-7 are EC3 extracts giving the limiting proportions for compression elements from class 1 to 3. When any of the compression elements within a section fail to satisfy the limit for class 3 the whole section is classified as class 4 (commonly referred to as slender), and local buckling should be taken into account in the design using an effective cross section. 6 a. Webs: (internal elements perpendicular to axis of bending) tf tw Axis of Bending tw d tw d tw d h d = h-3t (t = tf = t w) Web subject to bending Class Web subject to compression + fy Stress distribution in element (compression positive) + fy d fy Web subject to bending and compression αd d h fy - + fy d h h fy when α > 0,5: d/t w <_ 396ε/(13α − 1) when α < 0,5: d/t w _< 36ε/α - 1 d/t w <_ 72ε d/t w <_ 33 ε 2 d/t w < _ 83 ε d/t w <_ 38 ε when α > 0,5: when α < 0,5: d/t w <_ 41,5ε/α +fy + fy + fy Stress distribution in element (compression positive) d/t w _ < 456ε/(13α − 1) d/2 d/2 d h fy - ψ fy - + when ψ > −1: d/t w _< 42ε/(0,67 + 0,33ψ) _ 42 ε d/t w < d/t w <_ 124 ε 3 h d h _ −1: when ψ < d/t w _< 62ε/(1 − ψ) ε = 235 / f y (−ψ ) fy 235 275 355 ε 1 0,92 0,81 Table 4 - Maximum width-to-thickness ratios for compression elements. b. Internal flange elements: (internal elements parallel to axis of bending) b b tf axis of bending Class b tf tf b Section in bending Type Stress distribution in element and across section (compression positive) Section in compression fy + - tf fy + - - + 1 Rolled hollow section Other 2 Rolled hollow section Other Stress distribution in element and across section (compression positive) - + _ <33ε _<33ε _<38ε _<38ε (b - 3t f )/ t f b / tf (b - 3t f )/ t f b/tf fy + - + - Rolled hollow section Other ε = 235/ f y fy fy - + 3 _<42ε * _ <42ε * _ <42ε _ <42ε (b - 3t f)/ t f b / tf (b - 3t f )/ tf b / tf fy ε (b - 3t f )/ t f b / tf - + * _ (b - 3t f)/ t f <42ε _<42ε b / tf _<42ε _<42ε 235 275 335 1 0,92 0,81 * For a cross section in compression with no bending the classification 1,2,3 are irrelevant and hence the limit is the same in each case. Table 5 - Maximum width-to-thickness ratios for compression elements. 7 c. Outstand flanges: c c c c tf tf tf Welded sections Rolled sections Type of section Class 2 ε = 235/ f y + - c Rolled c/t f _ < 10ε _ 10ε c/t f < α Welded c/t f _< 9ε c/t f <_ 9e α Rolled _ 11ε c/t f < _ 11ε c/t f < α Welded _ 10ε c/t f < c/t f <_ 10ε α Stress distribution in element (compression positive) 3 Flange subject to compression and bending Tip in Tip in compression tension αc αc + c c Flange subject to compression Stress distribution in element (compression positive) 1 tf 10 ε α α _ 9ε c/t f < α α _ c/t f < 11ε α α c/t f < _ 10ε α α _ c/t f < + - c + - c Rolled _ 15ε c/t f < _ 23ε k σ c/t f < Welded _ 14ε c/t f < c/t f < _ 23 ε k σ + - c + - For k σ see figure 2d and table 8 fy 235 275 355 ε 1 0,92 0,81 Table 6 - Maximum width-to-thickness ratios for compression elements. h d. Angles: Refer also to c. 'Outstand flanges' (Table 6) (Does not apply to angles in continuous contact with other components). t b t Section in compression Class fy + - fy Stress distribution across section (compression positive) + t h b+h ≤ 15 ε : ≤ 115 , ε t 2t 3 e. Tubular sections: d t Section in bending and/or compression d / t ≤ 50 ε 2 Class 1 d / t ≤ 70 ε 2 d / t ≤ 90 ε 2 2 3 ε = 235/ f y fy ε 235 275 355 1 0,92 0,81 ε2 1 0,85 0,66 Table 7 - Maximum width-to-thickness ratios for compression elements. 8 9 10 4. Effective width approach to design of Class 4 sections For members with Class 4 sections the effect of local buckling on global behaviour at the ultimate limit state is such that the elastic resistance, calculated on the assumption of yielding of the extreme fibres of the gross section (criteria for Class 3 sections), cannot be achieved. Figure 4 gives the moment deflection curve for a point loaded beam (Class 4). Figure 4 - Moment versus deflection curve of a pointed loaded beam. The reason for the reduction in strength is that local buckling occurs at an early stage in parts of the compression elements of the member; the stiffness of these parts in compression is thereby reduced and the stresses are distributed to the stiffer edges, see Figure 5. Figure 5 – Strain/stress distribution of a member with deck plate local buckling in compression. 11 To allow for the reduction in strength the actual non linear distribution of stress is taken into account by a linear distribution of stress acting on a reduced "effective plate width" leaving an "effective hole" where the buckle occurs, Figure 5. By applying this model an "effective cross-section" is defined for which the resistance is then calculated as for Class 3 sections (by limiting the stresses in the extreme fibres to the yield strength). The effective widths beff are calculated on the basis of the Winter formula: beff = ρ .b Reduction coefficient ρ depends on the plate slenderness p defined by plate bucking theory, Figure 6. Figure 6 – Reduction coefficient ρ for the effective width. Cross-sections with class 4 elements may be replaced by an effective cross-section, taken as the gross section minus holes where the buckles may occur, and then designed in a similar manner to class 3 sections using elastic cross-sectional resistance limited by yielding in the extreme fibres. Effective widths of compression elements may be calculated by use of a reduction factor ρ which is dependent on the normalised plate slenderness λ p (which is in turn dependent on the stress distribution and element boundaries through application of the buckling parameter kσ) as follows: ( ) ( ) ⎛ λ − 0,22 ⎞ p ⎟ ρ = ⎜⎜ 2 ⎟ λp ⎝ ⎠ (6) The reduction factor ρ may then be applied to outstand or internal element as shown in Tables 8 and 9. 12 Stress distribution (compression positive) beff Effective width b eff 1 > ψ ≥ 0: σ1 σ2 beff = ρ c c bt bc ψ < 0: σ1 beff = ρbc = ρc / (1 − ψ ) σ2 beff ψ = σ 2 /σ1 1 0 -1 1 ≥ ψ ≥ −1 Buckling factor k σ 0,43 0,57 0,85 0,57 − 0,21ψ + 0,07ψ 2 beff 1 > ψ ≥ 0: σ1 σ2 beff = ρ c c beff ψ < 0: σ1 beff = ρbc = ρc / (1 − ψ ) σ2 bc bt ψ = σ 2 /σ1 1 1>ψ > 0 0 Buckling factor k σ 0,43 0,578 ψ + 0,34 1,70 0 > ψ > −1 1,7 − 5ψ + 171 , ψ2 -1 23,8 Table 8 - Effective widths of outstand compression elements. 13 Stress distribution (compression positive) σ1 Effective width b eff ψ = 1: σ2 b = b - 3t beff = ρ b be1 = 0,5 b eff be2 = 0,5 b eff be2 be1 b 1 > ψ >_ 0 : σ1 σ2 b e1 b = b - 3t beff = ρ b 2b b e1 = eff 5- ψ b e2 = beff - be1 be2 b bc bt ψ < 0: σ1 b = b - 3t beff = ρ bc = ρ b / (1 - ψ ) σ2 b e1 be1 = 0,4b eff be2 = 0,6b eff be2 b ψ = σ2 /σ1 1 1>ψ > 0 0 Buckling factor k σ 4,0 8,2 1,05 + ψ 7,81 Alternatively, for _ ψ >_ - 1: 1> 0 >ψ > - 1 -1 7,81- 6,92ψ + 9,78ψ 2 23,9 kσ = - 1>ψ > - 2 5,98 (1 -ψ )2 16 [(1 + ψ )2 + 0,112(1 - ψ )2 ]0,5 + (1 + ψ ) Illustrated as rhs. For other sections b = d for webs b = b for internal flange elements (except rhs) Table 9 - Effective widths of compression elements Figure 7 shows examples of effective cross-sections for members in compression or bending. Notice that the effective cross-section centroidal axis may shift relative to the gross cross-section. For bending members this will be considered when calculating the effective section properties. For axial force members the shift of the centroidal axis will give rise to a moment that should be accounted for in member design. 14 Centroidal axis of gross cross-section Centroidal axis of gross cross-section Centroidal axis of effective cross-section eN Non-effective zones Gross cross-section (a) Class 4 cross-sections - axial force eM Centroidal axis Non-effective zone Centroidal axis of effective section Non-effective zone eM Centroidal axis Centroidal axis of effective section Gross cross-section (b) Class 4 cross-sections - bending moment Figure 7 - Effective cross-sections for class 4 in compression and bending 6. Concluding summary • Structural sections may be considered as an assembly of individual plate elements. • When loaded in compression these plates may buckle locally. • Local buckling within the cross-section may limit the load carrying capacity of the section by preventing the attainment of yield strength. • Premature failure (from local buckling) may be avoided by limiting the width to thickness ratio or slenderness - of individual elements within the cross section. • This is the basis of the section classification approach. EC3 defines 4 classes of cross-section. • The class into which a particular cross-section falls depends upon the slenderness of each element and the compressive stress distribution. Additional reading [1] Salmon, C.G., Johnson, J.E., "Steel Structures. Design and Behaviour", Harper et Row, New York. [2] Dubas, P., Gehri, E., "Behaviour and Design of Steel Plated Structures", Pub. 44, ECCS, TC8, 1986. [3] Bulson, P.S., "The Stability of Flat Plates" Chatto and Windus, London. 15
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