16TH INTERNATIONAL CONGRESS FOR MINE SURVEYING, BRISBANE, AUSTRALIA, 12-16 SEPT 2016 Influence of Temperature and Humidity on Equivalent Material and Its Control Measures Zha Jian-feng1,2,*, Li Huai-zhan1,2, Guo Guang-li1,2 1 Key Laboratory for Land Environment and Disaster Monitoring of SBSM, China University of Mining & Technology Xuzhou, China 2 The Main Laboratory of Resource Environment Information of Jiangsu * Xuzhou China Contact: [email protected] Abstract: A simulation using equivalent (similar) materials is one of the most common research methods in the field of geotechnical engineering. The properties of equivalent material will vary over time in certain environment, and the timevarying characteristics of material strength lead to the dissimilarity between dynamics and kinematics of model and prototype. This may affect the reliability of simulation results. The time-varying strength characteristics of equivalent material were studied through a block experiment. On this basis, the measures reducing the influence of time-varying material strength characteristics on simulation results were developed to extend the effective monitoring time of an equivalent material model in the natural environment of constant temperature and humidity. Research results show that: 1) The strength of equivalent material has the exponential relationship with its moisture content. This relationship can be divided into three phases. With reduction of moisture the strength is slowly increasing in the initial relatively small phase, then it is steadily increasing and in the next moderate phase, and then is significantly increasing in the ultrahigh phase. The material strength from the steadily increasing and moderate phases should be selected as the representative strength, and model experiment should also be performed in these phases. 2) When the equivalent material model is build, sampling method and homemade equipment monitoring method can be adopted to control the experiment. The temperature monitoring equipment can monitor the critical change of moisture content. 3) The constant temperature and humidity can extend the effective monitoring time of the model. During the experiment, the temperature and humidity should be set at reasonable levels, and the model monitoring time should also be arranged reasonably, based on the experiment requirements. Experiment results can provide evidence for model monitoring period and the reliability of simulation. I. INTRODUCTION The equivalent material simulation method is used to imitate and analyse the situations in field strata according to the observations derived from an equivalent material model. The model is made of equivalent materials based on similarity theory and the prototype. In 1937, for the first time, the researchers from the Soviet Union Mine Surveying Science Research Institute used the equivalent material model method to study the strata and surface movement. Because the similar material model has advantages of low cost, short cycle, visual image and repeatability, it has been widely applied to study strata and surface movement [1-14]. Researchers in China and abroad significantly contributed to the research regarding building of equivalent material model, model monitoring methods, and model error analysis. When building an equivalent material model of deep mining, uniformly distributed load is used to replace the real strata in order to reduce the model height. Xu has studied influence of load on the model simulation results. Research results show that if there is a key stratum, in the omitted strata, it would lead to the distortion of the load distribution and the simulation result of key strata fracture interval. In such case, only the strata above the main key stratum can be simplified as an uniform load. The equivalent load for the omitted strata can be calculated on the basis of the key strata location in the omitted portion of strata and its fracture characteristics [15]. Lens method is the original monitoring method of similar material model [16]. With the continuous development of digital cameras and photographic measurement technology, these new monitoring technologies are applied to monitor model by some scholars. Yang used a digital close-range photogrammetric method to monitor model [17]. Chai adopted optical fiber as sensors to monitor similar material model [18]. Yao proposed a new monitor method of similar material model based on ordinary digital camera [19]. In term of error analysis of similar material model, Cui analyzed the sources of experiment errors from the point of equivalent theorem, equivalent material, boundary condition, temperature and humidity. In his view, these experimental errors can be divided into three types: controllable, amendable and unavoidable. The similar errors of dynamics, kinematics and boundary condition errors are unavoidable errors. The errors caused by compression settlement and splitting on the model boundary are amendable errors [20]. The major errors of similar materials model are model errors, quality control errors in model design, dynamic changes of similar material properties as well as model monitoring errors. Model errors depend on whether the real problems have been simplified reasonably and the major contradictions of practical problems have been grasped. They belong to design issues and will be reduced with deep knowledge of real problems. Quality control of model design is mainly to ensure the consistency of the model and the prototype. The errors caused by model design can be reduced by enhancing the process management. Model monitoring errors refer to the stress and displacement during monitoring. Current monitoring methods can satisfy the experiment requirements. While time-varying characteristics of material strength have been seldom studied. In geotechnical engineering field, the similar materials are generally river sand, lime and gypsum. Their properties will change over time, leading to the dissimilarity of dynamics and kinematics of model and prototype and even affecting the reliability of simulation results. Based on this, material 207 16TH INTERNATIONAL CONGRESS FOR MINE SURVEYING, BRISBANE, AUSTRALIA, 12-16 SEPT 2016 strength time-varying characteristics are studied through block experiment and measures of reducing the influence of material strength time-varying characteristics on simulation results are also further studied. II. BASIC PRINCIPLES OF SIMILAR MATERIAL SIMULATION METHOD AND EXISTING PROBLEMS The nature of similar material simulation is to construct the similar material model of the proportional reduced strata in accordance with similarity theory, then to simulate coal seam mining and observe the strata movement and failure in the similar model. Finally the conditions of real strata can be analyzed and predicted by using the similarity criteria. The similarities of model and prototype are divided into three categories, that is geometrical similarity, kinematics similarity and dynamics similarity. Geometrical similarity refers to that geometry of model and prototype is similar. Kinematic similarity requires that movement similar of all corresponding points in model and prototype and movement time maintain a certain proportion. Dynamic similarity requires that all forces between the model and the prototype are similar. In general, it is easy to assure the geometrical similarity, but kinematic similarity and dynamic similarity are closely related to the proportion of similar material. Similar material proportion is determined by the properties of dry similar material blocks. At present, dry time of blocks is fixed by habits and it may keep for three days, seven days, ten days and so on. However, test time of similar material block will affect the strength. Strength of similar material changes with its moisture content and may lead to dissimilarity between dynamics and kinematics of model and prototype. Finally the reliability of simulation results will reduce. In general, test time of similar material block is lack of evidence. In addition, the maintainable time of model’s similar strength is the key to keep kinematic similarity and dynamic similarity, as well as the important basis of model effective monitoring time. Model effective monitoring time is the time in which model strength is consistent with design strength. Similar material experiment should be conducted in the effective monitoring time. When similar material strength meets the design strength and changes rapidly, it will cause the decrease of model effective monitoring time. Therefore, the maintaining time of similar model is directly related to model effective monitoring time. However, the model monitoring periods have not been studied yet. III. VARIATION CHARACTERISTICS OF SIMILAR MATERIAL STRENGTH A. Similar Material Test Scheme Similar material models used for simulation prototype need to meet geometric similarity, kinematic similarity and dynamic similarity. Dynamic similarity is the similarity between the model and the prototype, but strata types and structure are various and complicated in the real application. Therefore, the relationship between strata with different lithological characters and moisture content should be studied. Given that the real strata have the characteristics of wide range and complicated structure, it is necessary to classify and study similar material test blocks’ relationship between moisture content and strength. There are hard strata, medium-hard strata and soft strata in mining subsidence area. This paper selects soft, medium-hard and hard strata as study objects. Based on the similar material ratio table in table 1, the ratio of the three strata and specific materials are shown in table 1. TABLE 1 SIMILAR MATERIAL RATIO OF THREE DIFFERENT LITHOLOGICAL CHARACTERISTICS Soft strata ratio Ratio 97:3 5:5 Ratio 92:8 5:5 Sand/kg Gypsum/kg 2.91 0.045 Medium-hard strata ratio Sand/kg Gypsum/kg 2.76 0.12 Calcium Carbonate/kg 0.045 Water/ml Calcium Carbonate/kg 0.12 Water/ml Calcium Carbonate/kg 0.27 Water/ml 300 300 Hard strata ratio Ratio 82:18 5:5 Sand/kg Gypsum/kg 2.46 0.27 Firstly, similar material blocks are designed in accordance with the ratio. The blocks for compressive strength test are cylindrical with height of 100mm and diameter of 50mm. The blocks for tensile strength test are 300 standard blocks with height of 50mm and diameter of 25mm. In each ratio, there are 60 blocks for tensile strength test, and 45 blocks for compressive strength test. A total of 315 test blocks are made, as shown in Figure 1. 208 16TH INTERNATIONAL CONGRESS FOR MINE SURVEYING, BRISBANE, AUSTRALIA, 12-16 SEPT 2016 (a) Blocks for compressive strength test (b) Blocks for tensile strength test Fig.1 Some Similar Material Test Blocks B. Relational Model for Similar Material Blocks’ Moisture Content and Strength Test data indicate that similar material blocks’ strength tends to increase with the decrease of moisture content. The increase amplitude grows as the moisture content decreases. Assuming that variation of similar material blocks with moisture content is proportional to the difference between one block strength with certain moisture content and the block’s final strength, then !" !! = !(p-b) the material strength is relatively small which is easy to collapse in experiment. Therefore, the experiment should not be conducted in slowly increasing and relatively small phase. During the steadily increasing and moderate phase, model strength can guarantee model stability and it changes relatively slower. Therefore, the experiment should be conducted in steadily increasing and moderate phase. During the significantly increasing and ultrahigh phase, material strength is extremely unstable, and the phase is not suitable for the experiment. 0.07 1 By calculating the differential equation, the following formula can be obtained. 0.05 steady increase and moderate phase 0.04 0.03 slowly increase and relatively small phase 0.02 0.01 2 6 C. Test Results Analysis By formula (2), the relationship between compressive strength and tensile strength of three materials specimen with different lithology and moisture content can be obtained by fitting method, as shown in figure 2. The fitting degree is over 0.8. From the analysis of figure 2 (a), the compressive strength of similar material blocks shows an exponential relation with moisture content. As moisture content increases, the material’s compressive strength will increase. The relationship curve between compressive strength and moisture content is different for similar material blocks with different lithology. For instance, the compressive strength of hard lithological blocks is the largest, and the medium-hard lithological blocks’ compressive strength is bigger than that of soft lithological blocks. The variation trend of material strength with moisture content is similar, that is, as the moisture content decreases, the material strength will increase. Meanwhile, the compressive strength variation with moisture content can be divided into three phases: slowly increasing and relatively small phase, steadily increasing and moderate phase, significantly increasing and ultrahigh phase. During the slowly increasing and relatively small phase, the change of material strength with the moisture content is slow and material strength is stable, but 5 4 3 2 1 0 Moisture content/% (a) compressive strength soft strata medium-hard strata 0.020 Tensile strength/Mpa ! = ! !!!! + ! significant increase and ultrahigh phase soft strata medium-hard strata hard strata 0.06 Compressive strength/Mpa Similar material test blocks’ tensile strength and compressive strength are conducted by electronic universal testing machine with ultimate load of 30KN, as shown in figure 3. The tensile strength is measured by splitting test. significant increase and ultrahigh phase 0.015 steady increase and moderate phase 0.010 slowly increase and relatively small phase 0.005 0.000 6 5 4 3 2 1 0 Moisture content/% (b) tensile strength Fig.2 Relationship between the strength of similar material blocks with different lithology and moisture content From the analysis of figure 2 (b), similar material blocks’ tensile strength also shows an exponential relation with moisture content. The relationship between the compressive strength of similar material blocks with different lithological characteristics and moisture content is different. Meanwhile, the tensile strength variation with moisture content also can be divided into three phases: slowly increasing and relatively small phase, steadily increasing and moderate phase, significantly increasing and ultrahigh phase. 209 16TH INTERNATIONAL CONGRESS FOR MINE SURVEYING, BRISBANE, AUSTRALIA, 12-16 SEPT 2016 From the above analysis, the change process of similar materials strength with its moisture content can be divided into three phases: slowly increasing and relatively small phase, steadily increasing and moderate phase, significantly increasing and ultrahigh phase. The material strength in the steadily increasing and moderate phase should be chosen as the calculated strength of material ratio, and model experiment also should be performed in this phase. This paper takes the durations of steadily increasing and moderate phase as the basis of judging model effective monitoring time. When the moisture content of similar model is 4%, the model effective monitoring time will begin and when the model moisture content reaches 1%, the model effective monitoring time will finish. Fig.3 Circuit diagram of this monitoring equipment IV. CONTROL MEASURES IN NATURAL ENVIRONMENT Currently, similar material models are often laid in natural environment. In order to control the effect of timevarying characteristics of similar material on the simulation results, two regulation measures are proposed in the natural environment. B. Homemade Monitoring Equipment Strength time-varying characteristics of similar material model are closely related to material moisture content, and the material moisture content and its humidity is relevant. Therefore, the moisture content of similar material can be monitored by monitoring the similar material humidity, so as to realize the goal of controlling similar material model strength. In order to monitor the model humidity in real time, a kind of relative humidity measurement equipment of similar model is designed based on AT89S52 microcontroller. Due to the long monitoring cycle of model, the sensor which can measure temperature and humidity simultaneously was chosen to provide temperature compensation for relative humidity monitoring value. The equipment adopted the AT89S52 microcontroller as the controller, and used multiple SHT15 digital temperature and humidity sensors to acquire model temperature and humidity. The monitoring data were displayed through the LCD screen. This equipment can also give an alarm when the humidity monitoring value is over the humidity threshold. Main hardware circuits of this equipment are processor, crystal circuit, sensor circuit, LCD display circuit, button circuit and alarm circuit. Hardware structure configuration diagram is shown in figure 3. Figure 4 shows a photo of this relative humidity measurement equipment of similar model. Fig.4 Photo of this relative humidity measurement equipment of similar model In order to verify the feasibility of humidity monitoring equipment of similar material model, three blocks are monitored by this equipment in environment with temperature of 200C and humidity of 60%, temperature of 100C and humidity of 70% and natural circumstances. Figure 5 are the specific monitoring data. Figure 6 shows the change process of temperature and humidity in natural environment. 100% The monitoring humidity /% A. Sampling Method From the above conclusion, we can know that similar material strength is related to its moisture content. Therefore, we can monitor the strength of similar material model through monitoring its moisture content. After the similar material models were laid, moisture content of similar material can be measured by irregular sampling, and the corresponding strength change of similar material can be obtained according to the relationship. Similar material experiment can be conducted under the condition of controllable strength. 90% 80% 70% 60% 50% 10% temperature 200C humidity 60% temperature 100C humidity 70% natural environment 9% 8% 7% 6% 5% 4% 3% 2% 1% 0% Material moisture content/% Fig. 5 Relationship between the monitoring humidity and moisture content From the analysis of figure 5, the relationship between monitoring humidity and moisture content is not linear correlation, while they have some connections. When the temperature is 10 and humidity is 70%, as the moisture content diminishes to 2.2%, the monitoring humidity begin to decline from 100%. When the temperature is 20 and humidity is 60%, as the moisture content diminishes to 1.8%, the monitoring humidity will begin to decline from 100%. When the model experiment is in natural environment, as the moisture content diminishes to 1.7%, the monitoring humidity will begin to decline from 100%. From the above analysis, when the moisture content of similar material model is close to 2%, the monitoring humidity begins to decline from 100% and the material strength is in steadily increasing and moderate phase. While 210 16TH INTERNATIONAL CONGRESS FOR MINE SURVEYING, BRISBANE, AUSTRALIA, 12-16 SEPT 2016 the moisture content of similar material model reaches 1%, model effective monitoring time is over. Therefore, homemade monitoring equipment can remind experimenter that model moisture content is close to 2% and the model monitoring effective monitoring time is coming to an end. 25 april april april april april Temperature/0C 20 14 15 16 17 18 15 10 5 0 0 5 10 15 20 25 Time/h (a) temperature Therefore, the change rules of material moisture content with curing time with different lithological strata under the same environment are basically consistent. When the temperature is 10 and humidity is 70%, similar material moisture content decreases with the increase of curing time, yet its change trend is relatively slower than the change trend of material moisture content vary with curing time in natural environment. Compared with model effective monitoring time in natural environment, model effective time extends 15 hours under the environment with temperature of 10 and humidity of 70%. But the constant temperature and humidity environment does not necessarily extend the model effective monitoring time, as shown in figure 8. Figure 8 shows the relationship between similar material moisture content and curing time under natural environment and the environment with temperature of 20 and humidity of 60% 100% 10% hard strata under environment of temperature 200C and humidity 60% hard strata under natural environment 8% Moisture content/% Humidity/% 80% 60% 40% april 14 april 15 april 16 april 17 april 18 20% 0% 0 5 10 15 20 V. INFLUENCE MECHANISM ANALYSIS IN CONSTANT TEMPERATURE AND HUMIDITY ENVIRONMENT In order to make clear the influence mechanism of constant temperature and humidity environment on timevarying characteristics of similar material strength, the experiment under natural environment and the environment of temperature of 10 and humidity of 70% is conducted to study the relationship between moisture content and curing time. Figure 7 shows the experiment results and the change curve of temperature and humidity in natural environment as shown is figure 6. 10% hard strata under natural environment medium-hard strata under natural environment soft strata under natural environment hard strata under environment of temperature 100C and humidity 70% medium-hard strata under environment of temperature 100C and humidity 70% soft strata under environment of temperature 100C and humidity 70% Moisture content/% 4% 2% 0% 20 40 60 80 0 20 40 60 80 100 120 Fig.8 Relationship between similar material moisture content and curing time under natural environment and the environment of temperature 20 and humidity 60% Fig.6 change process of temperature and humidity of natural environment. 0 2% Time/h (b) humidity 6% 4% 0% 25 Time/h 8% 6% 100 120 140 160 Time/h Fig.7 Relationship between similar material moisture content and curing time under natural environment and the environment of temperature of 10 and humidity of 70% From the analysis of figure 7, with the temperature of 10 and humidity of 70%, the change rules of material moisture content with curing time with different lithological strata are basically consistent. Different lithological strata include hard strata, medium-hard strata and soft strata. From the analysis of figure 8, the change trend of material moisture content vary with curing time in the environment of temperature of 20 and humidity of 60% is not slower than the change trend of material moisture content with curing time in natural environment, instead, the model effective monitoring time in natural environment is longer than that with temperature of 20 and humidity of 60%. Hence, constant temperature and humidity environment does not necessarily extend the model effective monitoring time. VI. CONCLUSIONS 1) The model about the relationship between moisture content of similar material and the strength is in accordance with the variation of similar material strength with its moisture content. The change process of similar materials strength with its moisture content can be divided into three phases, that is slowly increasing and relatively small phase, steadily increasing and moderate phase, significantly increasing and ultrahigh phase. The material strength at the steadily increasing and moderate stage should be chosen as the calculated strength of material ratio and model experiment also should be performed in this phase. 2) When the similar material model is laid in natural environment, sampling method and homemade equipment monitoring method can be adopted to achieve the goal of controlling the similar material model experiment. 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