P0601-P0674-E.qxd 08.11.7 10:35 AM Page 601 Precision Clean Regulator Series SRP ARJ AR425 to 935 AMR ARM ARP IR IRV VEX1 SRH SRP SRF ARX20 VCHR ITV IC PVQ VEF VEP VER VEA VY2 VBA VBAT AP100 601 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com P0601-P0674-E.qxd 08.11.7 10:35 AM Page 602 Precision Clean Regulator Series SRP High precision, low flow consumption stainless steel regulator Achieves flow consumption "under a liter" Precision Setting sensitivity: 0.3%F.S. Repeatability: 1%F.S. Bleed volume 0.5 l/min (ANR) or less (Outlet pressure at 0.2 MPa) Bleed Oil free Parts composition with no use of oils. All wetted parts degrease washing IN OUT Excellent corrosion resistance Stainless steel 316 is used for all metal parts in contact with the fluid. Applications Consistent clean room production Cleaned, assembled, inspected, and sealed in double packaging in a Class 10,000 environment Manufacturing process Pressure feed of chemicals Precision clean regulator Parts assembly SRP Degrease cleaning Clean air Super mist separator N2 blow Odor removal filter Clean gas filter Assembly Inspection Precision clean regulator SRP Interior purge N2 gas Packaging Clean gas filter Class 10,000 602 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com P0601-P0674-E.qxd 08.11.7 10:35 AM Page 603 Precision Clean Regulator Series SRP How to Order SRP 1 1 0 1 ARJ AR425 to 935 01 AMR Made to Order (Refer to page 606 for details.) Nil Set pressure 0 1 Standard Machined bleed port M5 thread With bleed port fittings (Applicable tube O.D.: ø4) X201 0.005 to 0.2 MPa 0.01 to 0.4 MPa X206 Port size Nil: Standard IN IR VEX1 OUT SRH Knob Gauge port JIS symbol ARP IRV Gauge port orientation Symbol Piping port size M5 x 0.8 M5 Rc 1/8 01 ARM SRP R: R specifications SRF Gauge port IN ARX20 OUT VCHR ∗ Gauge port positions are indicated with the knob on the top side. ITV IC Options Description Model Material Bracket B21-1-T1 Rolled steel plate (electroless nickel plated) PVQ VEF VEP VER VEA Specifications 1.5 Proof pressure MPa 1.0 Maximum operating pressure MPa Regulating pressure Low pressure type 0.005 to 0.2 High pressure type 0.01 to 0.4 Ambient and fluid temperature (°C) Fluid consumption l/min (ANR) Note 1) AP100 0 to 60 0.5 or less 0.3% of full span Sensitivity ± 1% of full span Repeatability Metal Fluid-contact parts VBA VBAT Air, N2, CO2, Ar Fluid range MPa VY2 M5, Rc 1/8 Connection port size Resin Rubber Other Assembly environment Parts cleaning Stainless steel 316 Fluororesin Fluoro rubber Ceramics Clean room class 10000 All wetted parts degrease washing Note 1) At set pressure of 0.2 MPa 603 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com P0601-P0674-E.qxd 08.11.7 10:35 AM Page 604 Series SRP Flow Characteristics (Representative value) Fluid: Air Conditions/Inlet pressure: 0.5 MPa SRP1111-M5 0.25 0.50 0.20 0.40 Outlet pressure MPa Outlet pressure MPa SRP1101-M5 0.15 0.10 0.05 0.00 0 10 20 30 40 50 60 70 80 90 0.30 0.20 0.10 0.00 100 Conditions/Inlet pressure: 0.7 MPa 0 20 40 Flow rate l/min (ANR) Conditions/Inlet pressure: 0.5 MPa SRP1111-01 0.25 0.50 0.20 0.40 0.15 0.10 0.05 0.00 0 20 40 60 80 80 100 120 140 Flow rate l/min (ANR) Outlet pressure MPa Outlet pressure MPa SRP1101-01 60 100 120 0.30 0.20 0.10 0.00 140 Conditions/Inlet pressure: 0.7 MPa 0 20 40 60 Flow rate l/min (ANR) 80 100 120 140 160 180 200 Flow rate l/min (ANR) Pressure Characteristics (Representative value) Fluid: Air SRP1101 Initial setting/Inlet pressure: 0.7 MPa Outlet pressure: 0.1 MPa SRP1111 0.220 0.110 Outlet pressure MPa Outlet pressure MPa 0.120 Set point 0.100 0.090 0.080 0.2 Initial setting/Inlet pressure: 0.7 MPa Outlet pressure: 0.2 MPa 0.3 0.4 0.5 0.6 0.7 Inlet pressure MPa 0.8 0.9 1.0 0.210 Set point 0.200 0.190 0.180 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 Inlet pressure MPa 604 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com P0601-P0674-E.qxd 08.11.7 10:35 AM Page 605 Precision Clean Regulator Series SRP Construction !4 t y !3 ARJ AR425 to 935 Component parts Description No. !2 r !1 e o i q !0 w u Treatment Material 1 Body Stainless steel 316L 2 Valve guide Stainless steel 316 3 Spacer PPS 4 Bonnet PPS 5 Knob PBT 6 Set nut 7 Valve spring 8 Main valve AMR ARM ARP Electroless nickel plated ZDC IR Stainless steel 316 IRV Ceramics 9 Valve seat 10 O-ring Fluororubber 11 Diaphragm Fluororubber 12 Gasket Fluororubber 13 Pressure regulator spring Steel wire 14 Pressure regulator screw assembly — PTFE VEX1 SRH SRP SRF ARX20 VCHR Dimensions ITV 40 5 0. ø3 IC Bracket PVQ VEF VEP SMC 36 51 P US K H LOC 1 VER 30 ø3 Panel mounting hole VEA 40 VY2 Port size 28 20 28 AP100 1.6 6.5 Bleed exhaust hole VBA VBAT B 41 IN OUT A 72.5 (when set = 75.5) 8.5 C D Model Port size A B C D SRP111-M5 M5 x 0.8 14 23.5 30 30 SRP111-01 Rc 1/8 15 22.5 40 40 605 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com P0601-P0674-E.qxd 08.11.7 10:35 AM Page 606 Series SRP Made to Order Specifications: Contact SMC for detailed dimensions, specifications and delivery. q Machined Bleed Port M5 Thread X201 Regulator with a M5 thread machined on the relief port in order to connect it to the bleed port. Standard model no. X201 Machined bleed port M5 thread Dimensions Other dimensions are the same as the standard type. Bleed port M5 thread IN OUT w With Bleed Port Fittings (Applicable Tube O.D.: ø4) X206 Regulator with a fitting in order to connect it to the bleed port. Standard model no. X206 With bleed port fittings Dimensions Other dimensions are the same as the standard type. 17.1 Applicable tube O.D. ø4 Fitting: KQH04-M5-X17 IN OUT ≅ 13.8 606 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com P0601-P0674-E.qxd 08.11.7 10:35 AM Page 607 Series SRP Specific Product Precautions Be sure to read before handling. Refer to front matters 42 and 43 for Safety Precautions and pages 287 to 291 for Precautions on every series. Design and Selection Pressure Adjustment Warning Warning 1. Types of fluid This product is designed for use with air, N2, CO2 and Ar as fluids. Consult SMC if it will be used with any other fluids. Since this product uses a bleed mechanism and fluid is released from the bleed hole, poisonous or corrosive gases cannot be used. 2. Fluids containing solids cannot be used. Since this can cause malfunction, install a mist separator, etc., upstream from the regulator. 3. For air containing a large amount of drainage, install an air dryer or after cooler, etc., upstream from the regulator. This can otherwise cause malfunction. 4. Do not use in locations subject to vibration or impact. 5. Avoid direct sunlight by providing a protective cover, etc. 6. When sources of heat are located nearby, block off any radiated heat. Caution 1. It is recommended that the outlet pressure be set in the range of 25 to 85% of the inlet pressure. 2. Depends on operating conditions, oscillation (buzz) may occur even when used within the specification range detailed in this catalog. Consult SMC for details. 1. Do not use tools when operating the ARJ pressure regulator knob. If tools, etc., are used to operate the pressure regulator knob, damage can occur. Operate this knob only by hand. AR425 to 935 2. Perform settings while confirming inlet and outlet AMR pressure indicators. Turning the knob more than necessary can cause damage to internal parts. ARM ARP Caution IR 1. Perform pressure adjustments only after releasing the lock. IRV When the pressure regulator knob will not turn, it is locked. Release the lock by pulling the pressure regulator knob out. If the knob is turned by force damage will occur. After adjusting the pressure, lock the knob again by pressing it back down. 2. Adjust pressure in an upward direction. VEX1 SRH SRP A correct pressure setting cannot be achieved by adjusting the pressure downward. The outlet pressure is increased by turning the pressure regulator knob to the right, and decreased by turning the knob to the left. 3. Confirm the inlet pressure. Set the outlet pressure to no more than 85% of the inlet pressure. If the inlet pressure is too low, a correct set pressure cannot be attained. SRF ARX20 VCHR ITV 4. A small volume of fluid will be expended from the bleed hole. IC The bleed mechanism is used to perform high precision pressure adjustment. Therefore, it is not abnormal for a small volume of fluid to be expended from the bleed hole. Mounting PVQ VEF VEP Caution VER 1. Open the sealed package inside a clean room. VEA This product is packaged in sealed double packaging in a clean room. It is recommended that the inside packaging be opened in a clean room or other clean environment. VY2 2. Flush out the piping. VBA VBAT Connect this product to piping only after the piping has been flushed or washed, etc. If debris or scale, etc., remains in the piping, this can cause malfunction or failure. AP100 3. Keep sealing material from getting inside the piping. When screwing in pipes and fittings, etc., take care that chips from the pipe threads, sealing material, and other debris do not get inside the piping. If debris or scale, etc., remain inside the piping, this can cause malfunction or failure. Also, when pipe tape is used, leave 1.5 to 2 threads ridges exposed at the end of the threads. 4. Confirm the mounting orientation of the product. The side marked IN is the fluid inlet, and the side marked OUT is the fluid outlet. If mounted backwards, the product will not operate properly. 5. Do not block the bleed hole. If the bleed hole is blocked, the product will not operate properly. 607 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
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