fall 2008 illinois association of school business officials Iv..1 B ~ 0 .-1 ASBO INTERNATIONAL ANNUAL EVENT IN THE MILE HIGH CITY article 18 iasbo.org Walking through the hall of schools today both new and old, you pass doors that are locked and signed "Electrical." Most know behind these locked doors reside the breaker panels for the electrical lighting and plug circuits in the school, but in many also resides a transformer, which step down the incominq voltage to that which can be used by electrical devices in the classrooms and other areas of the schools. Though you may be aware of their presence, you don't know how much energy is wasted behind closed doors. Schools built or renovated since the late 1960's normally contain several dry transformers, which transform the 480/277 Volts entering the building to the 120/208 volts used in outlets throughout the building. These transformers range in size from 15KVA to 500 KVA and are placed in either mechanical rooms or electrical closets throughout the building and behind closed doors. The U.S. DOE estimates approximately 40 million dry transformers exist in all commercial building types in the nation, which includes schools. An existing 75 KVA transformer, typically installed in schools, consumes over 850 watts/hr/day of electrical energy to energize it for the life of the building. This consumption is 24/7 whether in use or not. When the price of a barrel of oil was around $25, at the turn of the 21st Century, U.S. DOE realized dry transformers in buildings were wasting significant energy and their efficiency should be improved. At that time they began evaluating standards for energy efficient transformers. The standards were first published in 2004 with five designs recommended from C-1 to C-5. An economic and performance evaluation determined the C-3 transformer design had the lowest Life Cycle Cost. A C-3 75 kVa energy efficient transformer will reduce the wattage need to energize the transformer to 180 watts, saving 700 watts per hour. This means one 75 kVA C-3 energy saving transformer would save over 300,000 kWh in 50 years. The U.S. DOE estimates if all existing dry transformers were replaced with energy saving transformers, the energy saved would be between 60-80 Billion kWhs or a cost savings of more than $6 Billion annually. This wasted energy amounts to about nine days of electrical generation in the country annually. This means if all could be replaced, our power generation capacity could be reduced an equivalent amount or new requirements could be absorbed. In schools today, a typical elementary school with dry transformers is wasting between $5,000 and $8,000 annually; a middle school between $7,000 and $12,000; and a high school between $10,000 and $25,000. Electrical loads in our schools have changed in the past 40 plus years from linear loads - incandescent lighting, electric typewriters, standard motors, and resistive heating -- to non-linear loads - fluorescent lighting with electronic ballasts, variable speed motors, computers and its related The U.S. DOE estimates approximately 40 million dry transformers exist in all commercial building types in the nation, which includes schools. An existing 75 KVA transformer, typically installed in schools, consumes over 850 wattslhrlday of electrical energy to energize it for the life of the building. This consumption is 24/7 whether in use or not. See ENERGY page 30 fall2008 19 confd ENERGY from page 19 equipment, and anything electronic. These changes have resulted in changes in electrical power needs from continuous flow to pulse. This change impacts the efficiency of the transformers and demands of the transformers and resulted in the need for an energy efficient transformer today which matches the demands of the facility and its components. A typical high school has between 12-25 dry transformers dependent on design. This means about 96,000 to 250,000 kWh is wasted annually. You should ask yourself the following question: Should one operate for 50 years 24 hours a day everyday of the year, eight 100 watt bulbs or one 100 watt bulb? The answer is a no brainier. With the passage of Energy Bill in 2005 (EPACT 2005), the first step in the adoption of the U.S. Department of Energy's new dry transformer standards was made. The legislation required the C-1 or TP-1 transformer as the minimum efficient transformer, which could be installed in buildings after July 1 of 2007. The legislation removed the designation of an Energy Star Transformer. The C-3 transformer, being the Lowest Life Cycle design, has an efficiency of 98.6 percent and has energy losses 30 percent less than the legislated minimum TP-1. Though the C-3 has the lowest life cycle cost it does have a higher initial cost of between 30 35 percent. 9 - 23 percent of the rated capacity. Other testing of existing transformer loading found the loading from 2 - 20 percent. These loading percentages are below the point where maximum efficiency is reached in existing transformers, 35 - 50 percent. This adds to the energy wasted every hour of every day. How can one benefit from this low loading? When replacing existing transformers with new C-3 Energy Efficient transformers this means the new transformer can be sized from Y2 to 1/3 the current size, which will add to the energy annual energy and overall energy cost savings. With new construction, the specifying of energy efficient transformers in a typical high school could reduce energy costs over its life by over $1 million and a middle school by over $600,000 and an elementary school by over $400,000. This means an ROI of between 33 and 50 percent. In renovation, the savings is comparable but with an ROI between 12 and 17 percent based on energy unit costs. What should Illinois Schools do now and in the future? The US Dept of Energy surveyed different building types in 1999 Schools should require their designers to include the performance specification for C-3 transformers in all their future new or major renovation projects with electrical upgrades; School Districts should randomly test existing transformers to determine typical loading; Schools should replace existing units with appropriate sized units based on testing either through a performance contract or lease purchased of the units with the determined energy savings as the collateral existing dry transformers in schools were only loaded between 30 iasbo.org • • for the purchase. What will be benefits for requiring installation of energy efficient C-3 Transformers? • • Reduced electricity usage in schools - continuous -- no action required by personnel either in behavior or maintenance; Reduced energy costs (no control on unit costs); More funding available for educational program and positions; Funding available for facility needs. Unlike a lot of energy efficiency improvement made today, which rely upon individual actions to insure savings are achieved, energy efficient transformers energy savings occur without anyone's actions. Set it and forget it. The ROI will not change but will remain the same throughout the life of the unit and school. What a benefit to the school district and the citizens of the school community. This savings and its benefits begin by looking behind the Door marked electrical and finding out how much energy is being wasted behind closed doors. .....00 you know how much energy is wasted behind closed doors ... ?" For more information, contact Lorenz V. Schoff, Energy Consultant, Energy Efficient Solutions, at 540.961.2184 or [email protected] . Larry is a Service Associate member, and is a member of the Sustainability Professional Development Committee.
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