(Available on this site www.cnomo.com)
E05.03.105.R
Recommended Materials Renault.
Discription : Hydraulic
/P
________________________________________
Number
________________________________________
Status Valid
Object
Define the list of recommended hydraulic materials to reduce the diversity and have the
guarantee of the reliability and the availability (geographical and temporary)
Scope of application
Renault Group
Consigner
Confidentiality
65931
-
Service Engineer for Maintenance and Performances
Not confidential
Approved by
Function
Alain BECHTEL
Commercial and Technical
Director
© RENAULT 2011
Signature
Date of approval
04/2011
Origine : PEGI - Renault
E05.03.105.R
/P
Version history
Version Update
A
Current state
04/2011
Editor
Joseph BELLES
Responsable Agence Paris
[email protected]
Draft
Procuration
Appropriation
Renault internal, in Intranet :
Renault external, in Internet :
E-mail :
Documents cited
Regulations
International
Europe
France
CNOMO
Renault
other internal docs
other external docs
http://gdxpegi.ava.tcr.renault.fr
www.cnomo.com
[email protected]
: 2000/53/CE, 97/23/CE.
: ISO 11237, ISO 1179-1, ISO 1436, ISO 16028, ISO 3019-1, ISO
3019-2, ISO 4393, ISO 4400, ISO 4401, ISO 4406, ISO 4762, ISO
5781, ISO 6020-1, ISO 6020-2, ISO 6022, ISO 6162-1, ISO 61622, ISO 6164, ISO 6263, ISO 6264, ISO 7368, ISO 7790, ISO 84341.
: EN 10297-1, EN 10305-4, EN 175201-804, EN 61076-2-101, EN
837-1, EN 853, EN 857, EN 982.
:
: E05.18.610.N, E05.22.815.N, GE05-009N, GE05-011N.
: GE07-003R.
:
: DIN 24339, DIN 24550-2, DIN 24550-3, DIN 24550-4, DIN 245505, DIN 24557-2, DIN 3015-1, DIN 3015-2, DIN 3015-3.
Codification
ICS :
23.100.01
Class
E05
Catchwords
hydraulic, pump, distributor, regulator, cylinder, rotary engin, tank, filter, accumulator,
pressure, gauge, pressure connection, pipe, piping, connector, clamp, material
recommends, replacement part, MPP, LMPR, valve
Language
English
(1) worked with the redaction of the document
Location
Service
Name
TCR
65931 Guy DUBOURG
TCR
65931
© RENAULT 2011
Location
Service
Name
Laurent ROSSE
Origine : PEGI - Renault
Page : 2 / 65
E05.03.105.R
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Table of content
Page
1
Generators................................................................................................................................. 6
1.1
External gear pumps - (27-30-12-01)......................................................................................................... 7
1.2
Internal gear pumps - (27-30-12-01) .......................................................................................................... 8
1.3
Vane pumps automatically operated - (27-30-12-03)................................................................................. 9
1.4
Piston pumps automatically operated - (27-30-12-02)............................................................................. 10
1.5
Lanterns and couplings ............................................................................................................................ 11
1.6
Clamps ..................................................................................................................................................... 11
2
Valves ...................................................................................................................................... 12
2.1
Directional spool valves - Connector ISO 4400 - (27-30-06-02) .............................................................. 14
2.2
Directional spool valves - Connector M12 - (27-30-06-02) ...................................................................... 15
2.3
Directional poppet valves - Connector ISO 4400 - (27-30-06-01)............................................................ 16
2.4
Proportional directional valves ................................................................................................................. 17
3
Control valves ......................................................................................................................... 18
3.1
Pressure relief valves on the assembly plan - (27-30-03-02) ................................................................. 18
3.2
Pressure reducing valves ......................................................................................................................... 18
3.3
Flow control valves 2 -way- (27-30-05-06)............................................................................................... 19
3.4
Needle valves ........................................................................................................................................... 19
3.5
Needle valves Inline ................................................................................................................................. 20
4
Check Valves........................................................................................................................... 21
4.1
Check valves ............................................................................................................................................ 21
4.2
Inline check valves ................................................................................................................................... 21
4.3
Pilot operated check valves...................................................................................................................... 22
5
Moduls ..................................................................................................................................... 23
5.1
Pilot operated subplate check valves....................................................................................................... 24
5.2
Check valves with hardener seat ............................................................................................................. 24
5.3
Needle valves with reverse flow check .................................................................................................... 25
5.4
2-way flow control valves ......................................................................................................................... 26
5.5
Pressure relief valves spool type.............................................................................................................. 26
5.6
Pressure relief valves subplate ................................................................................................................ 27
5.7
Pressure reducing valves pilot/direct acting............................................................................................. 28
6
Cylinder ................................................................................................................................... 29
6.1
Linear cylinder .......................................................................................................................................... 32
7
Tanks and accessories .........................................................................................................32
7.1
Air / Oil cooler - (27-30-17-02).................................................................................................................. 32
7.2
Water / Oil Cooler - (27-30-17-02)............................................................................................................ 33
7.3
Cooling systems ....................................................................................................................................... 34
7.4
Thermostats.............................................................................................................................................. 35
7.5
Fluid level gauges .................................................................................................................................... 36
7.6
Tanks........................................................................................................................................................ 36
7.7
Flow rate, pressure, temperature sensors ............................................................................................... 37
7.8
Level indicators - (27-30-92-18) ............................................................................................................... 38
© RENAULT 2011
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Page : 3 / 65
E05.03.105.R
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8
Filters ....................................................................................................................................... 40
8.1
Parallel filtration "Deep bed filtration" and filter elements ........................................................................ 40
8.2
Breather dryer filter................................................................................................................................... 40
8.3
Air breather filter and filter elements - (27-30-18-08-YY) ......................................................................... 41
8.4
Return line filters and filter elements- (27-30-18-02 and 27-30-18-08-XX).............................................. 42
8.5
Pressure filter and filter elements............................................................................................................. 45
9
Accumulators and safety blocks...........................................................................................47
9.1
Diaphragm accumulators- (27-30-15-04 and 27-30-15-01) ..................................................................... 48
9.2
Bladder Accumulators - (27-30-15-04 and 27-30-15-01) ......................................................................... 48
9.3
Safety blocks - (27-30-15-xx) ................................................................................................................... 49
9.4
Bladder accumulator mounting elements................................................................................................. 50
10
Monitoring ............................................................................................................................... 51
10.1
Pressure control for accumulators............................................................................................................ 51
10.2
Pressure measurement connection ......................................................................................................... 51
10.3
Measurement coupling ............................................................................................................................. 52
10.4
Manometer ............................................................................................................................................... 52
10.5
Single station gauge isolator .................................................................................................................... 52
10.6
Electronic pressure sensor....................................................................................................................... 53
10.7
Pressure transmitter ................................................................................................................................. 54
11
Connectors.............................................................................................................................. 55
11.1
Tubes........................................................................................................................................................ 55
11.2
Clamps ..................................................................................................................................................... 56
12
Power units ............................................................................................................................. 60
12.1
Small power units ..................................................................................................................................... 60
12.2
Compact power untis................................................................................................................................ 61
12.3
Hose break valves.................................................................................................................................... 61
13
Maintenance materials ........................................................................................................... 62
13.1
Handhold measuring instruments............................................................................................................. 62
13.2
Portable contaminator measurement unit ................................................................................................ 62
13.3
Universal changing and testing unit ......................................................................................................... 63
13.4
Fluid conditioning ..................................................................................................................................... 64
14
Certificate of derogation ........................................................................................................ 65
Preamble
This norm is a selection of articles which are often used of suppliers. They are the most selled articles of
component sippliers
Cette norme est une sélection des articles les plus couramment utilisés par les fournisseurs de biens
d'équipement du panel Renault. Ils sont les plus vendus par les fournisseurs de composants (standard du
marché).
All other material selections need a special pemit of a Renault purchase agent.
Notice : All the * mean that the index of fabrication need to be competed
.
© RENAULT 2011
Origine : PEGI - Renault
Page : 4 / 65
E05.03.105.R
Cylinder
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Click at a title to get direct access to
the chapter
Maintenance
Accumulators
Monitoring
Control valves
Valve blocks
Valves
Filters
Check Valves
Cooler
Air breather
filter
Pumps
Thermostat
Compact units
Tanks
Level controls
Maintenance material
Connectors
© RENAULT 2011
Origine : PEGI - Renault
Page : 5 / 61
E05.03.105.R
1
Generators
/P
Return to
selection
External gear pumps
The movable parts of the external gear pumps consist of two external
teeth, which are turn reversed directions. The drive pinion is coupled
with the shaft through a connection system. The other gear pinion is
driven by the drive pinion.
Internal gear pumps
The internal gear pump is a displacement pump with two pinions,
which turn in the same direction and fit into each other in the pump
housing
Vane pumps with fixed flow rate
Rotor
The vane pump with fixed flow rate consists of fluted rotor,
which turns in a ring. In the rotor flute are impellers, which
divide the free space between the rotor and the ring.
Palette
Vane pumps with automatically controlled flow rate
The vane pump consists of a housing in which the rotor turns
tangential to the stator.
To assure the variable flow rate the ring is mobile.
The ring moves between two fixed flanges.
Piston pumps with automatically controlled flow rate
The flow rate variation will be reached by changing the plate
falling grade. There is no flow rate when the plate is vertical to
the piston tube axis.
The number of pistons defines the stability of the flow rate.
© RENAULT 2011
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Page : 6 / 65
E05.03.105.R
1.1
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External gear pumps - (27-30-12-01)
Commandment :
Arbor cylindric
Cylinder
capacity in
cm3/tr
Brand
Flange
connection
with 2 centre
bore holes
ISO 3019-1
Ø 82,55 (4 to 20 cm3)
Ø 15,875 - 4 x 20 (4 to 20 cm3)
Arbor / wedge
Thread or
Flange
Max. working
pressure
Inlet
1/2" (4 to 8 cm3)
3/4" (11 to 20 cm3)
Outlet
1/2" (4 to 20 cm3)
3
220 bar (4 to 16 cm )
3
150 bar (20 cm )
Catalogue
2.900.0
4
PGE102 - 450 - RHW 1 - N - 3700
3 559 248
5,5
PGE102 - 630 - RHW 1 - N - 3700
3 559 249
8
PGE102 - 820 - RHW 1 - N - 3700
3 521 249
11
PGE102 - 1130 - RHW 1 - N - 3700
3 559 266
16
PGE102 - 1600 - RHW 1 - N - 3700
3 558 480
20
PGE102 - 2200 - RHW 1 - N - 3700
3 521 251
Notice
© RENAULT 2011
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Page : 7 / 65
E05.03.105.R
1.2
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Internal gear pumps - (27-30-12-01)
Commandment :
Arbor cylindric
Cylinder
capacity in
cm3/tr
Brand
ISO 3019-2
Flange connection with 4
centre bore holes
Ø 80 (5 to 16 cm3)
Ø 100 (20 to 50 cm3)
Ø 20 - 6 x 7 (5 to 16 cm3)
Ø 25 - 8 x 7 (20 to 50 cm3)
Arbor / wedge
Flange SAE 3000
Max. working pressure
Catalogue
Outlet
Inlet
Ø19 - 1/2" (5 cm3)
Ø25 - 3/4" (8 cm3)
3
Ø25 - 1"
(11 to 16 cm )
3
Ø32 - 1"1/4 (20 to 50 cm )
Ø14 - 1/2" (5 to 16 cm3)
Ø18 - 3/4" (20 to 31,5 cm3)
Ø20 - 1" (40 and 50 cm3)
330 bar (5 to 31,5 cm3)
280 bar (40 and 50 cm3)
2.905.0
5
PGI 102 - 2 - 005 - RK53 - 10 - 6100
3 595 327
8
PGI 102 - 2 - 008 - RK53 - 10 - 6100
3 595 329
11
PGI 102 - 2 - 011 - RK53 - 10 - 6100
3 595 330
16
PGI 102 - 2 - 016 - RK53 - 10 - 6100
3 595 332
20
PGI 102 - 3 - 020 - RK53 - 10 - 6100
3 595 333
25
PGI 102 - 3 - 025 - RK53 - 10 - 6100
3 595 334
31,5
PGI 102 - 3 - 032 - RK53 - 10 - 6100
3 595 335
40
PGI 102 - 3 - 040 - RK53 - 10 - 6100
3 595 336
50
PGI 102 - 3 - 050 - RK53 - 10 - 6100
3 595 337
Notice
© RENAULT 2011
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Page : 8 / 65
E05.03.105.R
1.3
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Vane pumps automatically operated - (27-30-12-03)
Commandment :
Arbor cylindric
Cylinder
capacity in
cm3/tr
Brand
ISO 3019-2
Flange connection
Ø 80 (8 cm3)
Ø 100 (16 and 25 cm3)
Ø 125 (31,5 and 40 cm3)
Ø 160 (63 to 100 cm3)
with 4 centre bore holes
Inlet
3/4" (8 cm )
1" (16 and 25 cm3)
3
Flange : Ø38 - 1 1/2" (31,5 and 40 cm )
3
Flange : Ø51 - 2" (63 to 100 cm )
Thread or Flange
SAE 3000
Max. working pressure
Outlet
3
PVV 101
80 to 150 bar (8 cm3)
30 to 100 bar (16 and 25 cm3)
PVV 100
3/8" (8 cm3)
3/4" (16 and 25 cm3)
3
Flange : Ø25 - 1" (31,5 and 40 cm )
3
Flange : Ø32 - 1 1/2" (63 to 100 cm )
30 to 160 bar (16 to 40 cm3)
30 to 150 bar (63 to 100 cm3)
Ø 20 - 6 x 6 (8 cm3)
Ø 25 - 8 x 7 (16 and 25 cm3)
Ø 32 - 10 x 8 (31,5 and 40 cm3)
Ø 40 - 12 x 8 (63 to 100 cm3)
Arbor / wedge
Catalogue
2.900.0
8
PVV101 - 05 - 10 FHRMQ - 2652
3 527 809
PVV101 - 1 - 16 FHRMQ - 2652
PVV100 - 1 - 16 FHRMQ - 2547
3 496 384
16
PVV101 - 1 - 25 FHRMQ - 2652
PVV100 - 1 - 25 FHRMQ - 2547
3 515 289
25
31,5
PVV100 - 2 - 31 FHRMQ - 2547
3 520 257
40
PVV100 - 2 - 40 FHRMQ - 2547
3 527 805
63
PVV100 - 3 - 63 FHRMQ - 2547
3 520 595
80
PVV100 - 3 - 80 FHRMQ - 2547
3 527 806
100
PVV100 - 3 - 100 FHRMQ - 2547
3 527 807
Notice
PVV 101
Mechanical
Compensation
PVV 100
Hydraulic
compensation
3 486 890
3 520 572
Compensation
Pressure regulation
Flow rate regulation
Clockwise
Flow rate reduction
Anti clockwise
Flowrate increase
© RENAULT 2011
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PVV 101
Mechanic
PVV 100
Hydraulic
Page : 9 / 65
E05.03.105.R
1.4
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Piston pumps automatically operated - (27-30-12-02)
Commandment :
Arbor cylindric
Axial Piston pump
Cylinder
capacity in cm3/tr
Brand
ISO 3019-2
Flange connection with 4
and 2 centre bore holes
3
Inlet
SAE 3000
Ø 38 - 1’’1/2 (40 cm3)
3
Ø 50 - 2’’
(80 cm )
Ø 63 - 2’’1/2 (100 and 140 cm3)
Flange SAE
Pression max. de service
Arbor / wedge
Outlet
SAE 3000
Ø 25 - 1’’ (40 and 80 cm3)
SAE 6000
Ø 32 - 1’’1/4 (100 and 140 cm3)
350 bar
Ø 25 - 8 x 7 (40 cm3)
Ø 32 - 10 x 8 (80 cm3)
Ø 45 - 14 x 9 (100 and 140 cm3)
Catalogue
2.900.0
PPV101 - 45/B-1NRMM-P0
40
Ø 180 (100 and 140 cm3)
Ø 100 (40 cm )
Ø 125 (80 cm3)
PPV101 - 45/B-1NRMM-L0
Control and regulation unit :
P0 – Pressure regulation
PPV101 - 45/B-1NRMM-L0/1
PPV101 - 80/B-1NRMM-P0
80
PPV101 - 80/B-1NRMM-L0
L0 –Flow rate regulation – pressure
PPV101 - 80/B-1NRMM-L0/1
PPV101 - 112/B-1NRMM-P0
100
PPV101 - 112/B-1NRMM-L0
PPV101 - 112/B-1NRMM-L0/1
L0/1 – Pressure regulation - Flow rate - pressure
PPV101 - 140/B-1NRMM-P0
140
PPV101 - 140/B-1NRMM-L0
PPV101 - 140/B-1NRMM-L0/1
Notice
Flow rate regulating
screw
Flow rate regulating
screw
Differential
pressure
adjustment
screw
P0
L0
Pressure adjustment
screw
L0/1
Possibility for pressure control
via PC connection
© RENAULT 2011
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Page : 10 / 65
E05.03.105.R
1.5
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Lanterns and couplings
Description
Brand
Catalogue
5.601.12
Connection
PTS = fixed
PT = with damper ring
Motor / pump
PTK = with damper ring and cooler
Rigid
LANTERN
Pump support
Elastic coupling
Damper ring and
cooler
1.6
Clamps
Commandment :
-Flange rectangular: for diameters smaller as 2
SAE 3000 reffered to ISO 6162-1
SAE 6000 reffered to ISO 6162-2
-Flange squarish: for diameters bigger as 2
PN 400 reffered to ISO 6164
© RENAULT 2011
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Page : 11 / 65
E05.03.105.R
2
/P
Valves
Return to
selection
Commandment : - Assembly plan ISO 4401
- Dimension ISO 7790
- Connector thread « gas cylindric »
Electric :
-
DC 24 V – power consumption 30 W
Bobbine in immersion sleeve.
Connector reffered to ISO 4400
Bobbin without joint
a – Electric connection :
Connector not
conform
The security pin, 2 mm longer than the others,
assure the grounding
OU
EN 61076-2-101
ISO 4400
b – A masked auxiliary actuation masquée allowst to adjust the cylinder without excited solenoid.
a
b
OU
ISO
EN
c - Assembly plan with the hole pattern reffered to ISO 4401
Size 03
Size 05 and 05/03
Size 05/03
Size 03
© RENAULT 2011
c
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E05.03.105.R
/P
Valve
ISO / CANDOP
Size 03 and 05
E
J
H
G
Q
D
HA
EA
JA
QA
D - OF
GA
© RENAULT 2011
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Page : 13 / 65
E05.03.105.R
2.1
/P
Directional spool valves - Connector ISO 4400 - (27-30-06-02)
Commandment : - Assembly plan ISO 4401
- Reference without connector
- Control :
Electric :
Hydraulic :
DC 24 V
Cylinder size 03
Brand
ISO /
CANDO
P
5.101.1
Catalogue
03
05 / 03
4 WE 6 E S01 - 24DG / V
4 WE 6 J S01 - 24DG / V
4 WE 6 H S01 - 24DG / V
4 WE 6 G S01 - 24DG / V
4 WE 6 Q S01 - 24DG / V
4 WE 6 D S01 - 24DG / V
4 WE 6 HA S01 - 24DG / V
4 WE 6 EA S01 - 24DG / V
4 WE 6 JA S01 - 24DG / V
4 WE 6 QA S01 - 24DG / V
4 WE 6 D-OF S01 - 24DG / V
4 WE 6 GA S01 - 24DG / V
6 063 120
6 063 148
6 063 145
6 063 143
6 086 725
6 063 118
6 074 343
6 063 119
6 086 723
6 086 726
6 070 560
6 080 326
05
4 WE 10 E S01 - 24DG / V
4 WE 10 J S01 - 24DG / V
4 WE 10 H S01 - 24DG / V
4 WE 10 G S01 - 24DG / V
4 WE 10 Q S01 - 24DG / V
4 WE 10 D S01 - 24DG / V
4 WE 10 HA S01 - 24DG / V
4 WE 10 EA S01 - 24DG / V
4 WE 10 JA S01 - 24DG / V
4 WE 10 QA S01 - 24DG / V
4 WE 10 D-OF S01 - 24DG / V
4 WE 10 GA S01 - 24DG / V
Notice
6 063 157
6 063 163
6 063 161
6 063 158
6 086 727
6 063 155
6 071 730
6 063 156
6 080 115
6 082 728
6 083 734
3 604 885
4 WEH I 10 E S01 - 24DG / V
4 WEH I 10 J S01 - 24DG / V
4 WEH I 10 H S01 - 24DG / V
4 WEH I 10 G S01 - 24DG / V
4 WEH I 10 Q S01 - 24DG / V
4 WEH I 10 D S01 - 24DG / V
4 WEH I 10 EA S01 - 24DG / V
4 WEH I 10 D-OF S01 - 24DG / V
3 604 886
3 604 887
3 604 888
3 604 890
3 604 891
3 604 892
3 604 893
3 604 894
4 WEH EI 10 E S01 - 24DG / V
4 WEH EI 10 J S01 - 24DG / V
4 WEH EI 10 H S01 - 24DG / V
4 WEH EI 10 G S01 - 24DG / V
4 WEH EI 10 Q S01 - 24DG / V
4 WEH EI 10 D S01 - 24DG / V
4 WEH EI 10 EA S01 - 24DG / V
4 WEH EI 10 D-OF S01 - 24DG / V
3 604 896
3 604 897
3 604 898
3 604 899
3 604 900
3 604 901
3 604 902
3 604 903
Valve : see page 26
Control:
I – Internal control and drain
EI – External control, internal drain
Max. pressure :
Contacts A, B, P = 320 bar
Contact T = 210 bar
© RENAULT 2011
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Page : 14 / 65
E05.03.105.R
2.2
/P
Directional spool valves - Connector M12 - (27-30-06-02)
Commandment : - Assembly plan ISO 4401
- Dimension ISO 7790
- Connector thread « gaz cylindrique »
- Electric : DC 24 V
- M12 x 1 plug (ANSI) and LED signalisation
- Integrated indiffernece suppression circuit
- Power consumption max. 30 W
- Bobbin in immersion sleeve. Bobbin without joint
Brand
ISO /
CANDO
P
5.101.1
Catalogue
03
4 WE 6 E S01 - 24DO /V
6 070 021
4 WE 6 J S01 - 24DO /V
6 070 013
4 WE 6 H S01 - 24DO /V
6 082 124
4 WE 6 G S01 - 24DO /V
6 070 020
4 WE 6 Q S01 - 24DO /V
6 070 015
4 WE 6 D S01 - 24DO /V
6 070 014
4 WE 6 HA S01 - 24DO /V
6 082 121
4 WE 6 EA S01 - 24DO /V
6 082 125
4 WE 6 JA S01 - 24DO /V
6 082 123
4 WE 6 D-OF S01 - 24DO /V
6 070 016
4 WE 6 GA S01 - 24DO /V
6 082 122
© RENAULT 2011
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Page : 15 / 65
E05.03.105.R
2.3
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Directional poppet valves - Connector ISO 4400 - (27-30-06-01)
Commandment : - Assembly plan ISO 4401
- Connector thread « gaz cylindrique »
- Electric : DC 24 V
- Connector without mounted detector ISO 4400 with
signalisation
SYMBOLS
Brand
Y
Z
D
-
Brand
Size
5.943.1 - 5.947.1 (Valves 2/2) - 5.934.2 - 5.935.2 (Valves 3/2)
5.206.1 - 5.252.5 (Connector)
Catalogue
VP- WS 06 Y - D01 - AT - 24DG /M / V
VP- WS 06 Z - D01 - AT - 24DG /M / V
VP- WS 06 D - D01 - AT - 24DG /M / V
VP- WS 06 C - D01 - AT - 24DG /M / V
03
Notice
C
3 604 904
3 604 915
3 604 916
3 604 917
Contacts:
Y and Z - 2 contacts
D and C - 3 contacts
Symbol : see page 32
Operating pressure range : 250 bar
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Page : 16 / 65
E05.03.105.R
2.4
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Proportional directional valves
Commandment :
- Assembly plan ISO 4401
- Dimension ISO 7790
- Connector thread « gas cylindric »
- Contamination class = 15/12 ISO 4406
Electric :
- Eectric controlled bobines ISO 4400
Function 1
Function 2
Brand
Electronic control units
(L/mn)
Flow rate
ISO/CANDOP
Function
Size
Catalogue
1
8
26
03
2
8
26
1
05
30
60
2
30
60
Reference
Amplifier
5.245.0
5.249.0
P4WR 6 E 08 D01- 24 PG/ V
P4WR 6 E 26 D01- 24 PG/ V
PEK - WAR - D1XX
__
P4WR 6 J 08 D01- 24 PG/ V
P4WR 6 J 26 D01- 24 PG/ V
P4WR 10 E 30 D01 - 24 PG/ V
P4WR 10 E 60 D01 - 24 PG/ V
3 49 32 64
__
P4WR 10 J 30 D01-24 PG/ V
P4WR 10 J 60 D01-24 PG/ V
Notice
© RENAULT 2011
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Page : 17 / 65
E05.03.105.R
3
Control valves
3.1
Pressure relief valves on the assembly plan - (27-30-03-02)
Commandment :
Options :
/P
Return to
selection
Assembly plan ISO 6264
Size 03 to direct operated
Size 06 to pilot operated
Electrical control
Size 03
Size 06
Brand
Size
Catalogue
5.249.7.0
VP-DB 06A 100 V PT S01 / V
3 604 926
VP-DB 06A 200 V PT S01 / V
3 604 927
06
VP-DBP 10 070 V S01 / V
3 541 089
Pilot operated
VP-DBP 10 210 V S01 / V
3 541 090
03
Direct operated
Notice
Functional area :
Size 03
100 - Max. 100 bar
200 - Max. 200 bar
3.2
Size 06
070 - Max. 70 bar
210 - Max. 210 bar
Pressure reducing valves
Commandment : Assembly plan ISO 5781
Size 03 to direct operated
Size 06 to pilot operated
Options :
integrated needle valve
Size 03
Size 06
Brand
Size
Catalogue
06
Pilot operated
5.249.8.0
VP- DRP 10 210 VR S01 / V
Notice
3 541 092
Functional area:
210 - 2 to 210 bar
© RENAULT 2011
Origine : PEGI - Renault
Page : 18 / 65
E05.03.105.R
3.3
/P
Flow control valves 2 -way- (27-30-05-06)
Commandment :
Options :
Assembly plan ISO 6263
Integrated needle valve
Brand
Size
Catalogue
5.249.9.0
03
06
VP- 2SR 6 D 10 SR S01 / V
3 541 169
VP- 2SR 6 D 16 SR S01 / V
3 541 172
VP- 2SR 6 D 22 SR S01 / V
3 541 173
VP- 2SR 10 D 38 SR S01 / V
3 541 179
VP- 2SR 10 D 70 SR S01 / V
3 541 182
Flow rate :
Notice
Size 06
38 - Max. 38 l/mn
70 - Max. 70 l/mn
Size 03
10 - Max. 10 l/mn
16 - Max. 16 l/mn
22 - Maxi 22 l/mn
Operating pressure range : 250 bar
3.4
320 bar
Needle valves
Commandment :
Options :
Assembly plan ISO 5781
Integrated needle valve
Size
Brand
Catalogue
5.113.3 + 5.252.5 (Connector)
03
Notice
© RENAULT 2011
VP-DV 06 30V S01 / V
Operating pressure range : 350 bar
Origine : PEGI - Renault
Page : 19 / 65
E05.03.105.R
3.5
/P
Needle valves Inline
Commandment : Cutting thread «gas cylindric»
with needle valve
Description
Brand
Catalogue
5.119.3
Notice
Size :
DRV - 08 - 01. X / 0
705 514
DRV - 10 - 01. X / 0
705 526
DRV - 12 - 01. X / 0
705 538
DRV - 16 - 01. X / 0
705 550
DRV - 20 - 01. X / 0
705 562
08 - 1/4"
12 - 1/2"
20 - 1"
10 - 3/8"
16 - 3/4"
Operating pressure range : 350 bar
© RENAULT 2011
Origine : PEGI - Renault
Page : 20 / 65
E05.03.105.R
4
Check Valves
4.1
Check valves
Commandment :
Return to
selection
Assembly plan ISO 5781
Size
Brand
Catalogue
5.193.0 - 5.999.0 + 5.252.5 (Connector)
03
VP-RV 06 1,0 S01 / V
06
VP-RV 10 1,0 S01 / V
Notice
/P
Opening pressure :
0,5 bar - 350 bar
4.2
Inline check valves
Commandment :
Internal thread ∅ ≤ 1" « gas cylindric »
Description
Brand
Catalogue
5.171.8
Notice
Size :
08 - 1/4"
16 - 3/4"
RV - 08 - 01.X / 0
705 829
RV - 10 - 01.X / 0
705 832
RV - 12 - 01.X / 0
705 835
RV - 16 - 01.X / 0
705 838
RV - 20 - 01.X / 0
705 841
10 - 3/8"
20 - 1"
12 - 1/2"
Opening pressure :
0,5 bar
Operating pressure range : 350 bar
© RENAULT 2011
Origine : PEGI - Renault
Page : 21 / 65
E05.03.105.R
4.3
/P
Pilot operated check valves
Commandment : Assembly plan : ISO 4401 - Size 03
ISO 5781 - Size 06
Drain = Return flow actuator
Drain interne
Drain externe
Brand
Size
ISO /
CANDOP
Catalogue
5.249.16 (03) and 5.249.11 (06)
03
06
Notice
VP- RP 6 15 S01 / V
3 604 932
VP- RP 10 35 S01 / V
3 541 184
VP- RP 10 50 S01 / V
3 541 188
Opening pressure :
Size 03 :
Size 06 :
15 - 1 bar
35 - 3,5 bar
50 - 5 bar
Drain :
Size 03 :
Size 06:
Internal
External
Control quotient :
3/1
3,4/1
Size 03 :
Size 06:
Operating pressure range :
Size 03 : 350 bar Size 06 : 320 bar
© RENAULT 2011
Origine : PEGI - Renault
Page : 22 / 65
E05.03.105.R
5
Return to
selection
Moduls
Commandment :
/P
Assembly plan ISO 4401
Dimension ISO 7790
a – Size of the modul units with four drill holes reffered to ISO 7790
Size 03 = 40 mm and Size 05 = 50 mm
b - Assembly plan with hole pattern referred to ISO 4401
Size 03
Size 05 and 05/03
c – Screw size reffered to brands.
Screw reffered to ISO 4762 cl. 12.9 brut
Clamping torque :
Size 03 = 6 + 1 Nm
Size 05 = 10 + 1 Nm
For a better tightness : limited the combination of moduls upon 3 apparats
HYDAC
Module
number
Size 03
Size 05
0
M5 x 30
M6 x 40
1
M5 x 70
M6 x 90
2
M5 x 110
M6 x 140
3
M5 x 150
M6 x 190
© RENAULT 2011
Origine : PEGI - Renault
Page : 23 / 65
E05.03.105.R
5.1
/P
Pilot operated subplate check valves
Côté appareil
Commandment :
Assembly plan ISO 4401
Dimension ISO 7790
Double sur A et B
Size
Simple sur A
Côté embase
Simple sur B
Brand
ISO / CANDOP
Catalogue
5.199.0 (size 03) and 5.199.2 (size 05)
ZW - RP 06 - 01 AA / V
ZW - RP 06 - 01 AB / V
ZW - RP 06 - 01 AAB / V
ZW - RP 10 - 01 AA / V
ZW - RP 10 - 01 AB / V
ZW - RP 10 - 01 AAB / V
03
05
Notice
6 074 190
6 074 191
6 074 192
6 078 912
6 078 913
6 078 914
Valve function :
AAB – double acting A and B
AA – single acting at A
AB – single acting at B
Opening pressure :
Size 03 and 05 : 0,5 bar
Operating pressure range : 350 bar
5.2
Check valves with hardener seat
Commandment :
Assembly plan ISO 4401
Dimension ISO 7790
Simple sur P
Size
Simple sur T
Brand
ISO /
CANDOP
Catalogue
Notice
5.198.0 (size 03) and 5.199.1 (size 05)
03
ZW - RV 06 - 01 - P - 0,5 / V
ZW - RV 06 - 01 - T - 0,5 / V
6 074 182
6 074 183
05
ZW - RV 10 - 01 - P - 0,4 / V
ZW - RV 10 - 01 - T - 0,4 / V
6 078 905
6 078 906
Valve function :
P – single acting at P
T – single acting at T
Opening pressure :
Size 03 : 0,5 = 0,5 bar
Size 05 : 0,4 = 0,4 bar
Operating pressure range : 350 bar
© RENAULT 2011
Origine : PEGI - Renault
Page : 24 / 65
E05.03.105.R
5.3
/P
Needle valves with reverse flow check
Machine side
Commandment :
Assembly plan ISO 4401
Dimension ISO 7790
Options :
Non réversible
Réversible
with integrated needle valve
Connector Side
Brand
Size
ISO /
CANDOP
Catalogue
5.123.0 (size 03) and 5.124.0 (size 05)
03
05
Notice
ZW - SDR 06 - 01 - ZAB / V
6 074 189
ZW - SDR 06 - 01 - AA / V
6 074 186
ZW - SDR 06 - 01 - AB / V
6 074 187
ZW - SDR 10 - 01 - ZAB / V
6 078 909
Function :
ZAB- double acting at A and B
AA – single acting at A
AB – single acting at B
Opening pressure :
0,5 bar (Size 03) and 0,4 bar (Size 05)
Reversible simply double acting A and B
Operating pressure range: 350 bar
© RENAULT 2011
Origine : PEGI - Renault
Page : 25 / 65
E05.03.105.R
5.4
/P
2-way flow control valves
Commandment :
Assembly plan ISO 4401
Dimension ISO 7790
It is possible to chance the valve without the demontage of the complete
system
Options :
integrated neelde valve
Transfer system
Size
Brand
ISO /
CANDOP
Catalogue
5.249.9 (size 03) and 5.199.4 (size 05)
03
05
Notice
ZW - 2SR 06 - 01 - AAB - 10 / V
3 535 661
ZW - 2SR 06 - 01 - AA - 10 / V
3 535 603
ZW - 2SR 06 - 01 - AB - 10 / V
3 535 651
ZW - 2SR 06 - 01 - AAB - 30 / V
3 535 668
ZW - 2SR 06 - 01 - AA - 30 / V
3 535 641
ZW - 2SR 06 - 01 - AB - 30 / V
3 535 657
ZW - 2SR 10 - 01 - AAB - 30 / V
3 535 447
ZW - 2SR 10 - 01 - AA - 30 / V
3 535 406
ZW - 2SR 10 - 01 - AB - 30 / V
3 535 416
Function :
AAB - Double acting at A and B
AA – Single acting at A
AB – Single acting at B
max. Flow rate :
10 - Max. 10 l/mn
30 - Max. 30 l/mn
Operating pressure range: 250 bar
5.5
Pressure relief valves spool type
Commandment :
Assembly plan ISO 4401
Dimension ISO 7790
Brand
Size
ISO /
CANDOP
Catalogue
5.249.9
ZW - DB 06 A - 01 - PT - 100V / V
ZW - DB 06 A - 01 - PT - 200V / V
03
Notice
Function :
PT – Single acting at P
© RENAULT 2011
3 604 929
3 604 930
Secondary pressure :
100 – Maxi 100 bar
200 – Maxi 200 bar
Operating pressure range: 350 bar
Origine : PEGI - Renault
Page : 26 / 65
E05.03.105.R
5.6
/P
Pressure relief valves subplate
Commandment :
Assembly plan ISO
4401
Dimension ISO 7790
Sur P
Sur A
Double A et B
Brand
Size
ISO /
CANDOP
Catalogue
5.169.4 (size 03) and 5.169.5 (size 05)
03
ZW - DB 06 - 01 - PT - 70V / V
ZW - DB 06 - 01 - AT - 70V / V
ZW - DB 06 - 01 - BT - 70V / V
ZW - DB 06 - 01 - ABT - 70V / V
ZW - DB 06 - 01 - PT - 140V / V
ZW - DB 06 - 01 - AT - 140V / V
ZW - DB 06 - 01 - BT - 140V / V
ZW - DB 06 - 01 - ABT - 140V / V
ZW - DB 06 - 01 - PT - 210V / V
ZW - DB 06 - 01 - AT - 210V / V
ZW - DB 06 - 01 - BT - 210V / V
ZW - DB 06 - 01 - ABT - 210V / V
3 552 060
ZW-DB 10 - 01 - AT - 315V / V
6 078 916
ZW-DB 10 - 01 - BT - 315V / V
6 078 917
05
ZW-DB 10 - 01 - PT - 315V / V
Notice
3 552 061
3 552 063
3 552 077
6 074 623
6 074 659
6 074 662
6 074 668
6 074 656
6 074 660
6 074 663
6 074 669
6 078 915
Function :
PT - Limiter at P → T
AT - Limiter at A → T
BT - Limiter at B → T
ABT - Limiter at A → T and B → T
Secondary pressure :
70 - Max 70 bar
140 - Max 140 bar
210 - Max 210 bar
315 - Max 315 bar
Operating pressure range: 350 bar
© RENAULT 2011
Origine : PEGI - Renault
Page : 27 / 65
E05.03.105.R
5.7
/P
Pressure reducing valves pilot/direct acting
Commandment :
Assembly plan ISO 4401
Dimension ISO 7790
Sur P
Sur A
Sur B
Brand
Size
ISO /
CANDOP
5.169.3 (size 03) and 5.199.5 (size 05)
Catalogue
03
05
Notice
ZW - DM
ZW - DM
ZW - DM
ZW - DM
ZW - DM
ZW - DM
06 - 01 - PT - 70V / V
06 - 01 - PA - 70V / V
06 - 01 - PB - 70V / V
06 - 01 - PT - 140V / V
06 - 01 - PA - 140V / V
06 - 01 - PB - 140V / V
6 074 681
6 074 684
6 074 687
6 074 682
6 074 685
6 074 688
ZW - DM
ZW - DM
ZW - DM
ZW - DM
ZW - DM
ZW - DM
ZW - DM
ZW - DM
ZW - DM
10 - 01 - PT - 70V / V
10 - 01 - PA - 70V / V
10 - 01 - PB - 70V / V
10 - 01 - PT - 140V / V
10 - 01 - PA - 140V / V
10 - 01 - PB - 140V / V
10 - 01 - PT - 210V / V
10 - 01 - PA - 210V / V
10 - 01 - PB - 210V / V
3 504 864
3 504 888
3 504 892
3 504 885
3 504 889
3 504 893
3 504 886
3 504 890
3 504 894
Function :
PT – Reduction at P
PA - Reduction at A
PB - Reduction at B
Secondary pressure :
70 - 5 to 70 bar
140 - 8 to 140 bar
210 - 10 to 210 bar
Operating pressure range
Size 03 = 350 bar
© RENAULT 2011
Size 05 = 320 bar
Origine : PEGI - Renault
Page : 28 / 65
E05.03.105.R
6
/P
Return to
selection
Cylinder
Commandment :
- Dimensions of interchangeability ISO 6020 part 1 or 2 and ISO 6022.
- Hub reffered to ISO 4393.
- Orifice postion for the input at bottom end and and head end standard 1 1
1 – Traction cylinder reffered to ISO 6020 part 2 « compact serie » 160 bar
Max. velocity with a standard seal :
0,50 m/s (Ø 25 to 50) – 0,40 m/s (Ø 63 and 80) and 0,25 m/s (Ø 100 to 200)
Definition of the rod and the orifices reffered to ISO 1179-1
Orifice
Drilling
MM
25
EE
KK
12
18
14
22
18
28
22
36
28
45
36
56
45
70
56
90
70
110
90
32
40
50
63
80
100
125
160
200
SF
M12 x 1,25
M14 x 1 ,5
M16 x 1,5
M20 x 1,5
M27 x 2
M33 x 2
M42 x 2
M48 x 2
M64 x 3
140
EE
10
15
12
18
15
22
18
30
22
39
30
48
39
62
48
80
62
100
80
M10 x 1,25
(1)
1/4"
1/4"
3/8"
1/2"
1/2"
3/4"
3/4"
1"
1"
1 1/4"
128
Orifice ISO 1179-1 (1)
2 – Piston range reffered to ISO 4393
Select the piston range according to the listed dimensions in the table.
S
25
50
80
100
125
160
200
250
320
400
3 - Orifice postion for the input at bottom end and and head end standard 1.1
© RENAULT 2011
Origine : PEGI - Renault
Page : 29 / 65
E05.03.105.R
/P
4 – Round Cylinder reffered to ISO 6020 part 1 « average serie » 160 bar
Flange
Orifice
(1)
Drilling
25
32
EE
40
50
63
80
100
125
160
200
MM
KK
SF
14
M12 x 1,25
-
18
M14 x 1,5
-
18
M14 x 1,5
13
22
M16 X 1,5
17
22
M16 X 1,5
17
28
M20 x 1,5
22
28
M20 x 1,5
22
36
M27 x 2
30
36
M27 x 2
30
45
M33 x 2
36
45
M33 x 2
36
56
56
M42 x 2
M42 x 2
46
46
70
M48 x 2
60
70
M48 x 2
60
90
90
M64 x 3
M64 x 3
75
75
110
M80 x 3
92
110
M80 x 3
92
140
M100 x 3
Orifice ISO 1179-1
(2)
EE
1/4"
3/8"
__
1/2"
12,7
3/4"
1"
19,2
1 1/4"
25,4
125
(1)
Flange ISO 6162-1 (2) SAE 3000
5 – Round cylidner reffered to ISO 6022 250 bar
Orifice
Drilling
50
63
EE
80
100
125
140
160
200
MM
32
KK
M27 x 2
36
40
M33 x 2
45
50
M42 x 3
56
63
M48 x 2
70
80
M64 x 3
90
90
100
100
110
125
140
M72 x 3
M80 x 3
M100 x 3
Orifice ISO 1179-1 (1)
© RENAULT 2011
Origine : PEGI - Renault
(1)
Plat P
26
28
Flange
(2)
EE
1/2’’
__
3/4’’
13
34
36
42
46
50
60
70
19
1’’
25
75
75
85
85
90
1 1/4"
32
105
120
Flange ISO 6162-2 (2) SAE 6000
Page : 30 / 65
E05.03.105.R
/P
6 - Types of attachment :
Traction cylinder reffered to ISO 6020 part 2 « compact serie » 160 bar
ME5 - Head rectangular
ME6 - Bottom rectangular
MX5 – Internal thread in
head
MT4 – Adapter in the mid
position
MP5 – Fixed adapter with
globe joint
MS2 - sidewise feet
Round cylidner reffered to ISO 6020 part 1 « average serie » 160 bar
MF3 – Circular flange in
front
MF4 - Circular flange in
back position
MP6 – Globe joint in back
position
MF1 - rectangular flange
in front
MF2 – rectangular flange
in back position
MS2 – Sidewise feet
MX5 - Internal thread in
head
MT4 - Adapter in the mid
position
Round cylinder reffered to ISO 6022 250 bar
MF3 - Circular flange in front
MF4 - Circular flange in back
position
MP3 - Fixed adapter with globe joint
MT4 - Adapter in the mid
position
© RENAULT 2011
Origine : PEGI - Renault
MP6 - Globe joint in back position
Page : 31 / 65
E05.03.105.R
6.1
/P
Linear cylinder
Commandment :
ISO 6020-1 serie « Average »
ISO 6020-2 serie « Compact »
ISO 6022 serie « 250 bar »
Options :
U Orfice Position for input : 22 for the cylinder Ø 40 to 200 with the fixations typ MP5 and MT4
a Oversized Orifices : For applications with a higher velocity and at imperative
\ Orifices for input : For internal thread diameters 50 and 63 gas (BSPP)
7
Tanks and accessories
7.1
Air / Oil cooler - (27-30-17-02)
Return to
selection
Commandment : The dissipation loss for the Air/Oil exchanger
is calculated for a temperature delta of 40° C.
Brand
Dissipation
loss
Catalogue
5.803.1
5.803.1(SCA) / 5.811.0(OSCA)
kW
without circulation pump
with circulation pump
kW
4 - 6,2
SC1S / 1.0 / M / A / 1
723 942
3,72
SCA1S / 10 /1.0 /M / A / 1
723 948
7,5 - 10,5
SC2S / 1.0 / M / A / 1
723 944
9,2
OSCA2S / 28 /1.0 /M / A
3 448 897
11 - 18
SC3S / 2.0 / M / A / 1
3 094 866
13,9
SCA3S / 40 /2.* /M / A / 1
3 074 328
Notice
Pressure
:
Dynamic : 16 bar
Ventilation :
SC - radial
© RENAULT 2011
Pressure : 6 bar
Pump capacity :
1S 10 - 10 cm3 / tr
2S 28 - 28 cm3 / tr
3
3S 40 - 40 cm / tr
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Page : 32 / 65
E05.03.105.R
7.2
/P
Retour feuille
de sélection
Water / Oil Cooler - (27-30-17-02)
Commandment : The dissipation loss for the plate heat exchanger
is calculated for a temperature delta of 40° C.
Dissipation
loss
Brand
in kW
Heigth in
mm
Orifices
oil
Orifices
water
3 - 10
34
1"
1"
HEX S 610 - 10 - 00 / G 1"
3 366 746
Notice
15 - 31
82
1"
1"
HEX S 610 - 30 - 00 / G 1"
3 366 754
Max.pressure.:
Water : 30 bar
Oil : 30 bar
25 - 50
130
1"
1"
HEX S 610 - 50 - 00 / G 1"
3 366 760
30 - 65
130
1"
1"
HEX S 615 - 50 - 00 / G 1"
3 366 793
30 - 65
202
1"
1"
HEX S 610 - 100 - 00 / G 1"
3 366 763
40 - 100
202
1"
1"
HEX S 615 - 80 - 00 / G 1"
3 366 815
Catalogue
© RENAULT 2011
5.804.3
Origine : PEGI - Renault
Page : 33 / 65
E05.03.105.R
7.3
/P
Cooling systems
Commandment : System to cool air/water glycol
Commandment
Basic Equipment :
-
Tank
Immersion pump
Axial ventilator
Chiller
Electric level and temperature + manometer control.
Optional : Flow rate control
Brand :
Power kW
Ventilator
Pump
Tank volume
Reference
0,37
0,5
9,5
FLKS - 170S / 2.0 / W / TP / 400-50 / 1 / 0
FLKS - 170S / 2.0 / W / TP / 400-50 / 1 / 3
3 069 655
3 085 147
0,37
0,5
16,5
FLKS - 340S / 2.0 / W / TP / 400-50 / 1 / 0
FLKS - 340S / 2.0 / W / TP / 400-50 / 1 / 3
3 072 931
3 078 035
Notice
Accessories : 0 - without accessories
3 – electric level and temperature surveillance
Commandment : Cooling system water/water glycol
Commandment
Basic Equipment :
-
Tank
Immersion Pump
Brazed plate heat exchanger
Manometer.
Accessoire : Needle valve
Optional : Flow rate control
Brand :
Power kW
Tank volume
0,5
9,5
Notice :
© RENAULT 2011
Reference
FWKS - 2 / 1.1 / W / TP / 400-50 / 615-20 / 1 / 0
FWKS - 2 / 1.1 / W / TP / 400-50 / 615-20 / 1 / 9
3 286 381
3 286 363
Accessories : 0 - without accessories
9 – proportionnal needle valve for water circuit
Origine : PEGI - Renault
Page : 34 / 65
E05.03.105.R
7.4
/P
Return to
selection
Thermostats
Commandment : Horizontal installation in an immersion sleeve
with protection angle
Brand
Description
Catalogue
Temperature
sensor
Notice
18.319.0
ETS 3866 - 3 - 000
+ transmitter TFP 104
+ immersion sleeve
Sensor
909 794
904 696
906 170
Sensor
ETS 3866 - 2 - 000
+ transmitter TFP 104
+ immersion sleeve
Electric connection : 1 adjustable pitch and analog outlet
Connector M12 x 1 – 4 pins :
1 : + Ub
2 : signal analog
3 : 0V
4 : out 1
Electric connection : 2 adjustable pitches
Connector M12 x 1 – 4 pins :
1 : + Ub
2 : out 2
3 : 0V
4 : out 1
Outlet 4 - 20 mA or 0 - 10V + programmable
Programmable digital visualisation
digital visualisation
Cable length = 3000 mm
Area of regulation: - 30°C
Cable length = 3000 mm
Area of regulation : - 30°C
© RENAULT 2011
909 793
904 696
906 170
°
+ 150 C
°
+ 150 C
Origine : PEGI - Renault
Page : 35 / 65
E05.03.105.R
7.5
/P
Fluid level gauges
Brand
Description
5.050.8
Catalogue
FSA - 076-2X/12
FSA - 127-2X/12
FSA - 254-2X/12
without
thermometer
700 002
700 038
700 074
Size :
Notice
Axis centre distance
076 - 76 mm
127 - 127 mm
254 - 254 mm
Screw : M12
7.6
Tanks
All Brands conform to DIN 24339 form BN with cover A or clear cover.
Tanks
A minimum 150 mm increased absoption tank permits lifting, bottom cleaning and include a drain.
The tank must assure following functions :
- Wastewater treatment
- De-emultion
- Heat exchange
- De-aeration
Notice
Cover A
Cover C
Clear cover
Cover D
Tank design « DIN » for volumes from 63 to 1250 liters :
The drain pipes must be
seperated with a cutoff wall
from the return pipes
Recuperation drain (form BN) with a
discharge outlet for liquid leakage
Removable inspection chambers, accessible
and with waveguide gasket.
Tank desing « ALUMINIUM » for volumes from 40 to 70 liters :
+ Absorption basin
© RENAULT 2011
Origine : PEGI - Renault
Page : 36 / 65
E05.03.105.R
7.7
/P
Flow rate, pressure, temperature sensors
Commandment :
The sensor stays durable at the installation
Equipped with 3 minimess plugs M16 x 200
Brand
Description
Sensor
Notice
Size :
EVS 1000 - 020
905 972
EVS 1000 - 080
905 973
EVS 1000 - 350
905 974
020 - 5 to 20 l/mn ⇒ G 3/4″
080 - 20 to 80 l/mn ⇒ G 1″
350 - 80 to 350 l/mn ⇒ G 1 1/4″
Max operating pressure : 350 bar
© RENAULT 2011
Origine : PEGI - Renault
Page : 37 / 65
E05.03.105.R
7.8
/P
Return to
selection
Level indicators - (27-30-92-18)
Commandment : Electric connection by a M12 x 1 plug
Mounting clamp DIN 24557-2
(Assembly plan is identic to breather filter)
Description
Brand
Catalogue
7.410.1
Mounting clamp
Level + Thermostat programmable with Display + breather filter
DIN 24557-2
TC P 7 F 3 UBM + D 1.0/-S12 - V250 - SSR
1 292 240
TC P 7 F 3 UBM + D 1.0/-S12 - V370 - SSR
1 292 241
TC P 72 F 3 UBM + D 1.0/-S12 - V250 - SSR
1 301 695
TC P 72 F 3 UBM + D 1.0/-S12 - V370 - SSR
1 301 697
Tube length :
V250 - 250 mm
V370 - 370 mm
Clogging
gauge
Anti-charge system
Notice
TC P 7
Level switch « NO » (adjustable) :
L1 - 190 or 300 mm (adjustable)
TC P 72
Digital visualisation
Temperature switch 70°C programmable
integrated tranquilisator
Contact strip with a scale in
cm
Mounting clamp
reffered to DIN 24557-
2
Modification of the contact function NO/NC
via a rotation of thes contacts of 180°
Thermostat
Tube tranquilisator
Floater polyurethan
© RENAULT 2011
Origine : PEGI - Renault
Page : 38 / 65
E05.03.105.R
/P
Description
18.061.1
Catalogue
.
Flange connection
with 6 centre bore
holes 73 mm
without thermostat
with thermostat
ENS 3216 - 2 - 0250-000-K
909 207
ENS 311P - 8 - 0250-000-K
909 830
ENS 3216 - 2 - 0410-000-K
909 213
ENS 311P - 8 - 0410-000-K
909 828
ENS 3216 - 2 - 0520-000-K
909 219
ENS 311P - 8 - 0520-000-K
909 829
ENS 3216 - 2 - 0730-000-K
909 714
ENS 311P - 8 - 0730-000-K
909 831
+ Flange DIN ZS3
Notice
3 183 559
Electric connection : 2 adjustabe pitches
M12 x 1 - 4 pins :
1 : + Ub
2 : out 2
3 : 0V
4 : out
Electric connection : 4 adjustabe pitches
M12 x 1 - 8 pins :
1 : + Ub
2 : out 2
3 : 0V4 : out 1
5 : out 3
6 : out
Length :
0250 - 250 mm (active area 170 mm)
0410 - 410 mm (active area 260 mm)
0520 - 520 mm (active area 360 mm)
0730 - 730 mm (active area 590 mm)
Analog level display
© RENAULT 2011
Origine : PEGI - Renault
Page : 39 / 65
E05.03.105.R
8
Filters
8.1
Parallel filtration "deep bed filtration" and filter elements
/P
Brand
Description
Group of depollution
Flow rate
Catalogue
Filter element
7.920.4.4
OLF - 5S - 120 - N- N5 DM002 - E
5 l/mn
349 491
1 element
N5 DM 002
349 494
Catalogue
7.914.3
OLF - 15/15 S - N -N15 DM002 - E
15 l/mn
1 element
N15 DM002
3 076 222
1 251 590
OLF - 30/30 S - N -N15 DM002 - E
2 elements
N15 DM002
3 076 223
2 x 1 251 590
30 l/mn
Notice
8.2
This technique is used to gain better cost-performance-relation
The motor-pump-group need to turn permanently to work efficiently.
Breather dryer filter
Brand
Description
Catalogue
7.407.0
BD 200 F 2 W 1.X
BD 400 F 2 W 1.X
Notice
1 275 470
1 275 473
Mounting :
Flange DIN 24557-2
6 center bore holes Ø 73
© RENAULT 2011
Origine : PEGI - Renault
Page : 40 / 65
E05.03.105.R
8.3
/P
Air breather filter and filter elements - (27-30-18-08-YY)
Commandment :
- Mounting clamp DIN 24557-2
- Filter element : Paper 10 µm
Brand
Description
7.400.14
Catalogue
Metallic version :
Tanks
Plastic version :
BFP 4 G 10 - W1.0
< 20 litres
306 340
BFP 10 G 3 - W1.0 1 284 372
1/4″
De-aeration
Filter element
Tanks
from 20 to 400
litres
BF P 7 F 10 UBM 0.0
0007 L 010 P
Ø 73 - 6 x M5
1 279 472
310 485
Tanks
BF P 72 F 10 UBM 0.0
0072 L 010 P
1 288 617
1 286 982
> 400 litres
Ø 73 - 6 x M5
Notice
Clogging gauge
© RENAULT 2011
Origine : PEGI - Renault
Page : 41 / 65
E05.03.105.R
8.4
/P
Return line filters and filter elements- (27-30-18-02 and 27-30-18-08-XX)
Commandment :
The mentioned below selected cartridege can be equipped with different filter
housings. Electric indicators with failure indication over short-circuit.
For filter typ selection, see GE05-009N.
1 – Filter element design referred to DIN 24550
Top plate
Welded joint
Cramp
Flow direction
Support tube
Supportive stratum
Filter material
Supportive stratum
Médium filtrant
End plate
Tube de soutien
2 – Filter element dimension referred to DIN 24550-3 and DIN 24550-4
Size
ØB
100
22
250
40
400
40
Size
ØB
40
32
63
32
100
32
250
52
630
70
Elément filtrant
« PRESSION »
Elément filtrant
« RETOUR »
3 - Assembly plan of a filter « Return» reffered to DIN 24550-5
C
Size
ØC
40
115
63
115
100
115
2 x M10
Size
C
ØC
250
185
630
220
4 x M10
Efficiency NOMINAL
Functional if a certain percentage of particles bigger than speficied should pass the filer
Retention till 90 to 95 % of particles for fiunctional grade of filtration.
Efficiency ABSOLUT
Functional if not one single particle which is bigger than specified should pass the filter.
Retention till 99% of particles for fiunctional grade of filtration
Filtration efficiency (β)
To test a filter, particle counters accurately measure the size and quantity of upstream particles per known volume of
fluid, as well as the size and quantity of particles downstream of the filter
β 10 = 75
375
5
Rapport = 375/5
Ø µm
© RENAULT 2011
Origine : PEGI - Renault
Page : 42 / 65
E05.03.105.R
/P
Return filter elements referred to DIN 24550-3 and DIN 24550-4
Filtration to 10 μm
Brand
Description
Size
40
0040 RN 010 BN4HC
1 268 852
63
0063 RN 010 BN4HC
1 268 856
100
0100 RN 010 BN4HC
319 471
250
0250 RN 010 BN4HC
319 472
630
0630 RN 010 BN4HC
319 476
Filtration to 6 μm
Brand
Description
Size
63
0063 RN 006 BN4HC
1 268 855
100
0100 RN 006 BN4HC
319 470
250
0250 RN 006 BN4HC
319 536
630
0630 RN 006 BN4HC
319 475
Filtration to 3 μm
Brand
Description
Size
63
0063 RN 003 BN4HC
1 268 854
100
0100 RN 003 BN4HC
319 469
250
0250 RN 003 BN4HC
319 535
630
0630 RN 003 BN4HC
319 474
Clogging gauge
Brand
7.050.9
Catalogue
1 271 398
VR 2,5 LZ.1 / -D4C
Notice
Eletric clogging hauge with 3 LED for visualisation :
Green = admissible range - Yellow = switch-point 75% - Red = switch-point 100%
Commutation at a operating temperature under 30°C
Connection via M12 x 1 plug
The clogging gauges must be
mounted on the side of the
filters
© RENAULT 2011
Origine : PEGI - Renault
Page : 43 / 65
E05.03.105.R
/P
Return line filter with clogging gauge
Description
Brand
Size
(Conection)
40 - (1/2")
RFN BN/HC 40 BB 10 LZ 1.0/-D4C
RFN BN/HC 63 BC 10 LZ 1.0/-D4C
63 - (3/4")
RFN BN/HC 63 BC 6 LZ 1.0/-D4C
RFN BN/HC 63 BC 3 LZ 1.0/-D4C
RFN BN/HC 100 BD 10 LZ 1.0/-D4C
100 - (1")
RFN BN/HC 100 BD 6 LZ 1.0/-D4C
RFN BN/HC 100 BD 3 LZ 1.0/-D4C
RFN BN/HC 250 BF 10 LZ 1.0/-D4C
250 - (1 1/2")
RFN BN/HC 250 BF 6 LZ 1.0/-D4C
RFN BN/HC 250 BF 3 LZ 1.0/-D4C
RFN BN/HC 630 BM 10 LZ 1.0/-D4C
630 - (DN64)
RFN BN/HC 630 BM 6 LZ 1.0/-D4C
RFN BN/HC 630 BM 3 LZ 1.0/-D4C
Brands
Catalogue
7.560.0
Filter
Notice
© RENAULT 2011
Reference : Filter housings, with by-pass 3,5 bar - Δp = 10 bar
Origine : PEGI - Renault
Page : 44 / 65
E05.03.105.R
8.5
/P
Pressure filter and filter elements
Pressure filter elements reffered to DIN 24550-3 and DIN 24550-4
Filtration to 10 μm - low consistency Δp = 20 bar
Brand
Despriction
Size
100
0100 DN 010 BN4HC
319 484
250
0250 DN 010 BN4HC
319 488
400
0400 DN 010 BN4HC
1 250 530
Clogging gauge
Brand
7.050.9
Catalogue
1 271 396
VD 5 LZ.1 / -D4C
Notice
Eletric clogging gauge with 3 LED for visualisation :
Green = admissible range - Yellow = switch-point 75% - Red = switch-point 100%
Commutation at a operating temperature under 30°C
Connection M12 x 1 plug
Pressure filter with clogging gauge
Brand
Description
Size
(Connection)
Catalogue
(1")
100
(1 1/4")
250
(1 1/2")
400
Max. pressure
Notice
© RENAULT 2011
7.557.0 (Inline) - 7.555.7
Inline
DFN BN/HC 100 SD 10 LZ.0/-B7-D4C
With flange
DFN BN/HC 100 QE 10 LZ.0/-B7-D4C
Inline
DFN BN/HC 250 SF 10 LZ.0/-B7-D4C
With flange
DFN BN/HC 250 QE 10 LZ.0/-B7-D4C
Inline
DFN BN/HC 400 SK 10 LZ.0/-B7-D4C
With flange
DFN BN/HC 400 QE 10 LZ.0/-B7-D4C
315 bar (with flange) ─ 400 bar (Inline)
Filter housings, with by-pass of 7 bar ± 10% - Δp = 20 bar
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Page : 45 / 65
E05.03.105.R
/P
Pressure filter elements reffered to DIN 24550-3 and DIN 24550-4
Filtration 3 μm – High consistency Δp = 160 bar
Brand
Description
Size
100
0100 DN 003 BH4HC
319 494
400
0400 DN 003 BH4HC
1 265 323
Filter with clogging gauge
Brand
Description
Size
(connection)
─
Catalogue
(1")
100
(1 1/2")
400
Notice
Inline
DFN BH/HC 100 SD 3 LZ.0/-D4C
With flange
DFN BH/HC 100 QE 3 LZ.0/-D4C
Inline
DFN BH/HC 400 SK 3 LZ.0/-D4C
With flange
DFN BH/HC 400 QE 3 LZ.0/-D4C
315 bar (with flange) ─ 400 bar (Inline)
Filter housings, without by-pass Δp = 160 bar
© RENAULT 2011
Origine : PEGI - Renault
Page : 46 / 65
E05.03.105.R
9
/P
Accumulators and safety blocks
Return to
selection
Commandment :
Obligatory directive 97/23/CE
- Thread « gas cylindric (BSPP) »
- For the layout, the warranty and the obligatory documents, see GE05-011N
5/8 - 18UNF
GAS Valve
ARTICULED RING
RADIALE SEAL
BLADDER
MEMBRAN
P0
P1
P2
P0
P1
P2
P0 = Inflation pressure
P1 = min. working pressure
P2 = max. working pressure
© RENAULT 2011
Origine : PEGI - Renault
Page : 47 / 65
E05.03.105.R
9.1
/P
Diaphragm accumulators- (27-30-15-04 and 27-30-15-01)
Brand
Volume
Catalogue
3.100.16
0,16
SBO 210 - 0,16 E1 / 112U-210 AK
3 321 213
0,32
SBO 210 - 0,32 E1 / 112U-210 AK
3 321 214
0,75
SBO 210 - 0,75 E1 / 112U-210 AK
3 321 540
Internal thread : 0,16 to 0,75 : 1/2"
Notice
Brand
Console
Number of clmaps
(mm)
Max. Dimension
ISO 228
Volume
Ø max. housing (mm)
Bladder Accumulators - (27-30-15-04 and 27-30-15-01)
Internal thread
9.2
Catalogue
3.502.2
3.20 1.21
1
3/4 "
118
328
1
-
SB330 - 1 A4 / 112U - 330 A
3 321 067
2,5
1 1/4 "
118
548
1
-
SB330 - 2,5 A4 / 112U - 330 A
3 321 068
4
1 1/4 "
173
433
1
-
SB330 - 4 A4 / 112U - 330 A
3 321 069
5
1 1/4 "
121
897
2
1
SB330 - 5 A4 / 112U - 330 A
3 321 070
10
2"
229
585
1
1
SB330 - 10 A4 / 112U - 330 A
3 321 074
20
2"
229
896
2
1
SB330 - 20 A4 / 112U - 330 A
3 321 076
32
2"
229
1420
2
1
SB330 - 32 A4 / 112U - 330 A
3 321 078
50
2"
229
1943
2
1
SB330 - 50 A4 / 112U - 330 A
3 321 079
Notice
Obligatory Documentation « CE » :
Gas valve : 5/8 - 18UNF
Declaration of conformity CE + Certificat of pressure relief + Declaration of conformity of
limitation CE + assembly and operating instruction of the accumulator
The clapms and bearings guarantee an easy assembling and protect the accumulators independently
from their type and installation point.
This accessoires, damping the vibrations and allow the compensation of dilatation because of their ruber
ring inserts.
© RENAULT 2011
Origine : PEGI - Renault
Page : 48 / 65
E05.03.105.R
9.3
/P
Safety blocks - (27-30-15-xx)
Commandment : Obligatory marking of the manual outlet valve
Internal thread « gas cylindric (BSPP) »
Brand
Notice :
Catalogue
Discharge : M - Manual.
EY - Electric and manual
5.251.5
555 971
DSV 10 M - 4.1 / 1 / X /T 100
DSV 10 M - 4.1 / 1 / X /T 330
DSV 10 EY - 4.1 / 1 / X /T 100 - G24-Z4
DSV 10 EY - 4.1 / 1 / X /T 330 - G24-Z4
Tension : Uniquement for EY
G24 - Z4 - 24V
555 978
Pressure resistance CE :
100 = 100 bar
330 = 330 bar
555 983
555 990
+ adapter (page 96)
Adapter :
S 10 - 3/4" (1 litre)
S 12 - 1 1/4" (2,5 to 5 litres)
Brand
Notice :
Catalogue
Size :
5.251.5
SAF 20 M 12 T 330 A
SAF 20 E 12 Y1 T 330 A
SAF 32 M 12 T 330 A
SAF 32 E 12 Y1 T 330 A
20 - DN20
32 - DN32
2 120 323 Discharge :
2 120 394
M - Manuelle
E - Electric and manual
2 122 231 Tension : Uniquement for E
Y1 - 24V
2 120 371
Pressure resistance CE :
330 = 330 bar
Adapter : connected via square flange
S 309 - 2" (10 to 50 litres)
+ adapter (page 96)
Only for SAF32
S 12 - 1 1/4" (2,5 to 5 litres)
Only for SAF20
ISO 228
Brand
Internal
thread
Description
Catalogue
Adapter
3.551.15
3/4"
1 1/4"
2"
© RENAULT 2011
S10
S12
S309
369 479
369 480
366 715
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Page : 49 / 65
E05.03.105.R
9.4
/P
Bladder accumulator mounting elements
Commandment : The unit includes a bladder accumulator and a safety block. The elements are installed in the
way to assure an optimal and compact unit and cost reduction
Brand
Description
Catalogue
3.503.0
ACCUSET SB330 volume A4 / 112U – size discharge - 330
Notice
Volume :
(nominal in liter)
1 - 2,5 - 4 - 10 - 20 - 32 and 50
Size:
10 - DN10
20 - DN20
32 - DN32
(1 - 2,5 - 4and 10)
(20)
(32 and 50)
Discharge :
M - Manual.
Y - Electric and manual
Tension :
Uniquement for Y
Y1 - 24V
Pressure limitation CE :
330
330 bar
© RENAULT 2011
Origine : PEGI - Renault
Page : 50 / 65
E05.03.105.R
10
Monitoring
10.1
Pressure control for accumulators
/P
Brand
Description
Control
P0
FPS 250 - 5/8 - IND - P0 - INOX
Notice
3 243 590
Manometrer 0 - 250 bar
10.2
Pressure measurement connection
Serie « S »
∅ TUBE
S1
S2
6
24
17
2103 -12- 06.00HD - M14x1,5
6 003 755
8
24
19
2103 -12- 08.00HD - M16x1,5
6 003 756
10
24
22
2103 -12- 10.00HD - M18x1,5
6 003 757
12
24
24
2103 -12- 12.00HD - M20x1,5
689 069
14
27
27
2103 -12- 14.00HD - M22x1,5
6 003 758
16
30
30
2103 -12- 16.00HD - M24x1,5
6 003 759
20
36
36
2103 - 12-20.00HD - M30x2
689 245
25
41
46
2103 -12- 25.00HD - M36x2
6 003 770
30
46
50
2103 -12- 30.00HD - M42x2
6 003 771
38
55
60
2103 -12- 38.00HD - M52x2
6 003 772
S1 and S2= Six hexagonal
Serie « L »
S1 and S2= hexagonal
∅ TUBE
S1
S2
6
24
14
2103 -11- 06.00HD - M12x1,5
6 003 747
8
24
17
2103 -11- 08.00HD - M14x1,5
6 003 748
10
24
19
2103 -11- 10.00HD - M16x1,5
6323 341
12
27
22
2103 -11- 12.00HD - M18x1,5
638 340
15
30
27
2103 -11- 15.00HD - M22x1,5
6 003 749
18
32
32
2103 -11- 18.00HD - M26x1,5
689 068
22
36
36
2103 -11- 22.00HD - M30x2
6 003 750
28
41
41
2103 -11- 28.00HD - M36x2
6 003 751
35
46
50
2103 -11- 35.00HD - M45x2
6 003 752
42
55
60
2103 -11- 42.00HD - M52x2
6 003 753
Notice
© RENAULT 2011
11 = Serie L and 12 = Serie S
Origine : PEGI - Renault
Page : 51 / 65
E05.03.105.R
10.3
/P
Measurement coupling
Brand
Notice
10.4
Reference
Catalogue
680 107
6.103.0
Thread G¼"
Screw cap M16 x 200 with locking cap
Manometer
Brand
Description
Ø 63
Connection
above
below
100 bar
MA 63-100/3-R/-/-G
160 bar
MA 63-160/3-R/-/-G
3 232 056
6 049 975
100 bar
MA 63-100/3-A/-/-G
MA 63-160/3-A/-/-G
633 527
3 457 572
160 bar
Ø 100
Connection
above
100 bar
160 bar
below
100 bar
160 bar
MA 100-100/3-R/-/-G
MA 100-160/3-R/-/-G
6 054 746
6 012 934
MA 100-100/3-A/-/-G
MA 100-160/3-A/-/-G
6 010 948
Notice
6 045 173
Glycerin damped
Class ± 1,6
Ø 63 - thread 1/4"
Ø 100 – thread 1/2"
Reffered to the norm EN 837-1
.
10.5
Single station gauge isolator
Brand
Reference
Catalogue
MA 1 A1.1/
4.502.4
1 loackable inlet
G 1/4" - 350 bar
859 000
4.501.8
MS 4 A2.1/
859 018
MS 5 A2.1/
859 021
© RENAULT 2011
Origine : PEGI - Renault
MS 4 = 6 inlets
non lockable
MS 5 = 5 inlets
lockable
G 1/4" - 350 bar
Page : 52 / 65
E05.03.105.R
10.6
/P
Electronic pressure sensor
Description
Brand
Catalogue
18.060.1
908 829
0 to 100 bar
EDS 3496 - 1 - 0040 - 000
EDS 3496 - 1 - 0100 - 000
0 to 250 bar
EDS 3496 - 1 - 0250 - 000
908 831
0 to 40 bar
Notice
908 830
Electric connection : 1 adjustable pitch
M12 x 1 - 4 pins :
EDS 3496 - 2 - 0040 - 000
EDS 3496 - 2 - 0100 - 000
909 722
EDS 3496 - 2 - 0250 - 000
908 735
908 521
Electric connection : 2 adjustable pitches
M12 x 1 - 4 pins :
1 : + Ub
2 : out 2
3 : 0V
4 : out1
1 : + Ub
2 : nc
3 : 0V
4 : out 1
Programmed outet
Connection thread G ¼’’
Digital visualisation
Changable display
Description
Brand
Catalogue
18.365.0
0 to 40 bar
0 to 100 bar
0 to 250 bar
EDS 8446 - 1 - 0040 - 000
EDS 8446 - 1 - 0100 - 000
920 857
EDS 8446 - 1 - 0250 - 000
Electric connection : 1 adjustable pitch
M12 x 1 - 4 pins :
1 : + Ub
2 : nc
3 : 0V
4 : out 1
920 858
920 859
EDS 8446 - 2 - 0040 - 000
EDS 8446 - 2 - 0100 - 000
920 860
EDS 8446 - 2 - 0250 - 000
920 861
920 774
Electric connection : 2 adjustable pitches
M12 x 1 - 4 pins :
1 : + Ub
2 : out 2
3 : 0V
4 : out1
Notice
Programmed outlets
Connection thread G 1/4″
© RENAULT 2011
- Pressure gauge
- Fast failure visualisation
with bicolored gauge in red
and green
Origine : PEGI - Renault
Page : 53 / 65
E05.03.105.R
Description
Brand
Catalogue
18.055.1
906 204
906 205
EDS 1791 - N - 100 - 000
EDS 1791 - N - 250 - 000
Notice
10.7
100 - 0 to 100 bar
250 - 0 to 250 bar
4 channels
Digital visualisation
Outlet signal 4 - 20 mA or 0.-.10V
CMeasurement accuracy 1%
Operating pressure range :
Pressure transmitter
Description
Brand
Catalogue
18.306.0
HDA 4746 - A - 060 - 000
HDA 4746 - A - 100 - 000
HDA 4746 - A - 250 - 000
Notice
/P
908 946
908 947
908 648
Operating pressure range :
060 - 0 to 60 bar
100 - 0 to 100 bar
250 - 0 to 250 bar
Connector M12 x 1
Analog outlet 4.-.20 mA
Connection thread G 1/4″
Temperature range : -40°
Clamping torque 20 Nm
© RENAULT 2011
+85°C
Origine : PEGI - Renault
Page : 54 / 65
E05.03.105.R
11
Connectors
11.1
Tubes
/P
Commandment :
Steel tube without welded joint
Stained, oiled refferd to norm EN 10297-1
Cold drawn steel tube without welded joint
Bichromated
Tu 37 B reffered to norm EN 10305-4
Description
Steel tube
Notice
© RENAULT 2011
Connector type
Dimensions
Flange type
Dimensions
DIN
SAE 3000
SAE 6000
32 x 4
X
─
─
32 x 6
─
X
─
X
38 x 5
X
─
─
X
─
38 x 7
─
X
16 x 1,5
X
─
48,3 x 5
X
─
16 x 2
─
─
X
48,3 x 8
─
X
18 x 2
─
X
─
60,3 x 8
X
─
20 x 2
─
X
─
60,3 x 10
─
X
20 x 2,5
─
─
X
76,1 x 10
X
─
25 x 2,5
X
─
─
76,1 x 12,5
─
X
25 x 3
X
─
X
88,9 x 10
X
─
28 x 2,5
─
X
─
88,9 x 16
─
X
30 x 4
─
─
X
101,6 x 12,5
X
─
32 x 4
X
─
─
101,6 x 16
─
X
35 x 3
─
X
─
114,3 x 12,5
X
─
38 x 4
X
─
X
114,3 x 20
─
X
38 x 5
─
─
X
JIC
L
S
8 x 1,5
─
X
X
12 x 1,5
X
X
12 x 2
─
15 x 2
Max. working pressure :
Connection JIC : max. 160 bar
Connection DIN :
serie L 100 to 250 bar reffered to ∅
serie S 250 to 630 bar reffered to ∅
─
Max. working pressure :
Flange SAE 3000 max. pressure 210 bar
Flange SAE 6000 max. pressure 420 bar
Origine : PEGI - Renault
Page : 55 / 65
E05.03.105.R
11.2
Clamps
11.2.1
Clamps
Commandment :
/P
Clamps for tubes
Absorbs the shocks and the vibrations
For References look - GE07-003R
Module 1 to 5
Module 0
Brand
Module Ø D1
(mm)
DIN
Screw
Light range
DIN 3015-1
Module
DIN
Ø D1
1
6
M10x45
1
8
M10x45
1
10
M10x45
(mm)
Screw
Heavy range
DIN 3015-2
0
6
M6x30
0
8
M6x30
0
10
M6x30
HRL 0 KP 06 PP
HRL 0 KP 08 PP
HRL 0 KP 10 PP
0
12
M6x30
HRL 0 KP 12 PP
1
12
M10x45
1
6
M6x30
1
14
M10x45
1
8
M6x30
1
15
M10x45
1
10
M6x30
1
16
M10x45
1
12
M6x30
HRL 1 KP 06 PP
HRL 1 KP 08 PP
HRL 1 KP 10 PP
HRL 1 KP 12 PP
1
18
M10x45
2
14
M6x35
2
20
M10x60
2
15
M6x35
2
22
M10x60
2
16
M6x35
2
25
M10x60
2
18
M6x35
HRL 2 KP 14 PP
HRL 2 KP 15 PP
HRL 2 KP 16 PP
HRL 2 KP 18 PP
2
28
M10x60
HRS 2 KP 20 PP
HRS 2 KP 22 PP
HRS 2 KP 25 PP
HRS 2 KP 28 PP
3
20
M6x40
HRL 3 KP 20 PP
2
30
M10x60
HRS 2 KP 30 PP
3
22
M6x40
3
30
M10x70
3
25
M6x40
HRL 3 KP 22 PP
HRL 3 KP 25 PP
3
32
M10x70
HRS 3 KP 30 PP
HRS 3 KP 32 PP
4
28
M6x45
3
35
M10x70
4
30
M6x45
HRL 4 KP 28 PP
HRL 4 KP 30 PP
3
40
M10x70
HRS 3 KP 35 PP
HRS 3 KP 40 PP
5
32
M6x60
3
42
M10x70
HRS 3 KP 42 PP
5
35
M6x60
5
38
M6x60
5
40
M6x60
5
42
M6x60
HRL 5 KP 32 PP
HRL 5 KP 35 PP
HRL 5 KP 38 PP
HRL 5 KP 40 PP
HRL 5 KP 42 PP
© RENAULT 2011
HRS 1 KP 06 PP
HRS 1 KP 08 PP
HRS 1 KP 10 PP
HRS 1 KP 12 PP
HRS 1 KP 14 PP
HRS 1 KP 15 PP
HRS 1 KP 16 PP
HRS 1 KP 18 PP
Material : Polypropylene
Inner structure : Striated
Origine : PEGI - Renault
Page : 56 / 65
E05.03.105.R
/P
Brand
Module Ø D1
(mm)
DIN
Screw
1
6
M6x35
1
8
M6x35
1
10
M6x35
1
12
M6x35
2
14
M8x35
2
15
M8x35
2
16
M8x35
2
18
M8x35
3
20
M8x45
3
22
M8x45
3
25
M8x45
4
28
M8x50
4
30
M8x50
Twin clamps
DIN 3015-3
HRZ 1 KP 06-06 PP
HRZ 1 KP 08-08 PP
HRZ 1 KP 10-10 PP
HRZ 1 KP 12-12 PP
HRZ 2 KP 14-14 PP
HRZ 2 KP 15-15 PP
HRZ 2 KP 16-16 PP
HRZ 2 KP 18-18 PP
Material : Polypropylene
Inner structure : Striated
HRZ 3 KP 20-20 PP
HRZ 3 KP 22-22 PP
HRZ 3 KP 25-25 PP
HRZ 4 KP 28-28 PP
HRZ 4 KP 30-30 PP
Protective cover
Brand
Module
DIN
b
Screw
0
28
M6x30
1
34
M6x30
2
40 ,5
M6x35
3
48
M6x40
4
57
M6x45
5
70
M6x60
Module
DIN
b
Screw
1
34
M6x35
2
53
M8x35
3
67
M8x45
4
82
M8x50
© RENAULT 2011
Light range
DIN 3015-1
Module
DIN
b
Screw
HRL 0 DP ST ZN
HRL 1 DP ST ZN
HRL 2 DP ST ZN
HRL 3 DP ST ZN
HRL 4 DP ST ZN
HRL 5 DP ST ZN
1
55
M10x45
2
70
M10x60
3
85
M10x70
Heavy range
DIN 3015-2
HRS 1 DP ST ZN
HRS 2 DP ST ZN
HRS 3 DP ST ZN
Twin clamps
DIN 3015-3
HRZ 1 DP ST ZN
HRZ 2 DP ST ZN
HRZ 3 DP ST ZN
HRZ 4 DP ST ZN
Origine : PEGI - Renault
Page : 57 / 65
E05.03.105.R
11.2.2
/P
Mounting clamps VARIO
Brand
11.2.3
Size 6
(26,6 to 50,8 mm)
HRVS 3 A1TM 6-25,4
HRVS 6 A1TM 26,6-50,8
TPE ST M ZN
TPE ST M ZN
Clamp complete with
screws
Notice
Size 3
(6.0 to 25,4 mm)
3 578 084
3 578 083
2 size, reffered to DIN 3015-1 and
DIN 3015-2 allows the installation of tubes from diameter 6
to 50,8 mm.
Accessories for clamps
Mounting rail form C
HRL TS 28x14 ST BL 2 M
© RENAULT 2011
Origine : PEGI - Renault
Page : 58 / 65
E05.03.105.R
/P
Screw nut
M10
M6 or M8
ØG
M6
HRL TMV 6 ST ZN
M8
HRL TM 8 ST ZN
M10
HRS TM 10 ST M ZN
11.2.4
Ball valves
Commandment : 2-way ball valve
Brand
Description
Catalogue
06
10
2-way ball valve
16
20
25
06
10
2-way ball valve
lockable
16
20
25
Catalogue
2-way according to
assembly plan
KHB- G 1/4’’-1112-04X -A- SW09
KHB- G 3/8’’-1112-04X
KHB- G 1/2’’-1112-02X
KHB- G 3/4’’-1112-02X
KHB- G 1’’-1112-02X
KHB- G 1/4’’ 1112-14X/ S0905
KHB- G 3/8’’-1112-14X/ S0905
KHB- G 1/2’’-1112-16X/ S0905
KHB- G 3/4’’-1112-16X/ S0905
KHB- G 1’’-1112-16X/ S0905
06
10
16
20
Pressure
3 288 786
397 598
397 600
397 601
397 602
—
3 487 175
—
3 325 669
—
KHP-06-1114-14X
KHP-10-1114-04X
KHP-16-1114-02X
KHP-20-1114-02X
KHP-25-1114-02X
554 028
853 318
398 297
398 299
398 301
Origine : PEGI - Renault
—
500
500
400
315
315
500
500
400
315
315
Pressure
5.506.0
DN
25
© RENAULT 2011
5.501.16
DN
—
500
350
350
350
350
Page : 59 / 65
E05.03.105.R
12
Power units
12.1
Small power units
/P
Basis Equipment :
- Charge and discharge connector (see page 78).
- Norm return line filter DIN 24550 part 2 to 5 with electric clogging indicator and visualisation via LED (green,
orange and red) - Connectorr M12 x 1 plug
- Air breather with recyclable element and clogging indicator reffered to assembly plan DIN 24557-2.
- Electrical level indicator with thermostat.
- Visual temperature control via anlog display.
- Pressure difference gauge at pump outlet and an other one autre in the return line to install a particle measure
sensor
Optional : Recuperation tank for liquid leckage with a with drain hole.
40
Tank (litre)
Power (kW)
63
1,5
3
3
5,5
Pump
PGE102 - 630
PVV100 - 1 -16
Filter (size)
63
100
Reference
KAR44/Q9/PGE102
-630/90L
KAR44/Q9/PGE102630/100L
KAR70/Q18/PVV100- KAR70/Q18/PVV100-11-16/100L
16/132L
Brand :
© RENAULT 2011
Origine : PEGI - Renault
Page : 60 / 65
E05.03.105.R
12.2
/P
Compact power untis
Basis Equipment :
- For charging and discharging see page 78.
- Piston pump with motor.
- Return line norm filter DIN 24550 part 2 to 5 with clogging gauge
- Tank air breather.
- Visual level control and 1 electirc pitch.
- Ball valve for by pass
Optional : electric oil pressure switch
Brand :
Type
Output (kW)
Tank
HP 1 H
1,05
4
(litre)
Pump
Filter
(size)
40
3 radial
pistons
HP 2 H
12.3
1,6
7
40
Hose break valves
Commandment :
- Connection thread « gas cylindric »
Use the Hose break valve to prevent an uncontrolled movement in the
case of a hose break.
Flow rate
maxi
l / mn
Catalogue
50
75
150
Brand
Size
5.174.5 (Valve)
5.252.5 (Connector)
RBE - R 3/8 - X - 50
XX 08520 - 01X
710 026
393 226
RBE - R 1/2 - X - 75
XX 10520 - 01X
710 028
393 228
RBE - R 3/4 - X - 150
XX 12520 - 01X
710 029
395 063
Notice
3/8″
1/2″
3/4″
© RENAULT 2011
Origine : PEGI - Renault
Max. working pressure : 350 bar
Page : 61 / 65
E05.03.105.R
13
Maintenance materials
13.1
Handhold measuring instruments
/P
Brand
Catalogue
18.064.0
18.063.0
Kit HMG 500
Reference
909 470
1 HMG 500 with 9 V battery and accessories
2 measurement channels
1 suitcase PVC
1 600 bar sensor
1 cabe 2 meters
1 mini mess adapter
Kit HMG 3000
3 398 045
1 HMG 3000 with charger and accessories
1 suitcase pelicase
8 measurement channels
1 Software HMGWIN 3000 with USB cable
2 pressure transmitter
HDA 4748-H-0250-000 HSI
2 ZBE 30-02 cable with M12 x 1 connector
Notice
13.2
Portable contaminator measurement unit
Brand
Reference
FCU 1310 - 4 - U - AS - 1
Control of
pollution
3 353 201
Notice
This tool is able to show very fast the fluid condition :
a - pollution class (ISO, SAE and NAS) ;
b – fluid temperature ;
c – water saturation.
This tool will be delivered with Bluetooth which constantly export and receive on-line sended
mesasurements to a PC.
The tools are equipped with an internal memory capacity (10MB) and an internal clock which allows via its
new USB port to collect the given infomation.
The software FLUMOS which will be delivierd with the FCU 1000 constantly prepares the collected data in
graphics, Excel sheets etc..
FCU 1000 Pack Battery
Batterie for
FCU 1000
Notice
3 504 605
Battery Capacity: 3 measurements of 30 minutes up to 350 cSt,
Recharging time : 4 to 5 hours,
3 leds show the charge condition.
© RENAULT 2011
Origine : PEGI - Renault
Page : 62 / 65
E05.03.105.R
13.3
/P
Universal changing and testing unit
Brand
FPU - 1- 250 - F2, 5 - A2 - A3 - A4 - G3 - K
Reference
496 351
Universal test unit with M28x1,5 outlet
1 suitcase PVC
1 flexible hose, length 2,5 meters
1 hexagon kex
3 adapter for air valves
5/8″-18 UNF and 7/8″-14 UNF
Notice
© RENAULT 2011
Origine : PEGI - Renault
Page : 63 / 65
E05.03.105.R
13.4
/P
Fluid conditioning
Brand
CRM 60 X
CRM 60 G
3 599 596
3 602 540
Carriage with 60 litre tank, equipped with a quick connector, Reference SBA 11.103 and N011.186.82 of
STAUBLI
Notice
Support :
X = without bottle
G = with bottle
Oil type
Brand
Catalogue
7.948.0
FCC - 5/15 - S - N - N5 DM010-BM / FA1
Notice
Equipped with a quick connector, Reference SBA 11.103 and
N011.186.82 of STAUBLI
Carriage with 70 litre tanks.
Electric cable length 10 meter.
© RENAULT 2011
Origine : PEGI - Renault
Page : 64 / 65
E05.03.105.R
14
/P
Certificate of derogation
Fiche de
dérogation
Demande de dérogation / Demand of dérogation
N°
N° de commande / N#
of order :
Enregistré le :
Registered
.. /. ./...
Technique concernée / Concerned technique :
Partie to remplir par le fournisseur and to randourner au Responsable Méthodes (1).
Part be filled by the supplier and to randurn to the Mandhods Manager( 1 ).
Document normatif contractuel concerné
Concerned contractual standard
N°:
Projand / Project :
Ligne / Line:
Type machine / Type of machine :
OP :
Station/Poste / station / post:
Sous ensemble / sub-sand:
Fournisseur / Supplier:...............................................................................................................................................
Adresse / Address: .....................................................................................................................................................
Email : ...........................................................................................................................................
Nom / Name
Function
N° Tel
N° Fax
Date
Signature
Demandeur /
Applicant
Function concernée /
Concerned function
Repère / Localisation/
Mark / Localization
Brand & Reference /
TradeMark & reference (2)
Justifications de la demande (techniques
- économiques) /
Justification of the demand (Technical economic)
Coordonnées du revendeur dans le pays
destinataire de la machine / Coordinates
of the randailer in the destination country
of the machine
Dérogations antérieures acceptées
(Projand, lieu, date) / Previous accepted
derogations (Project, place, date)
(1) - Le Responsable Méthodes est désigné dans le cahier des charges d'appel d'offres.
(2) - Si la dérogation concerne du matériel, joindre une fiche technique.
(1) - the Mandhods Manager is indicated in the specifications of call for tender.
(2) - if the derogation concerns material, join a technical sheand.
------------------------------------------------------------------------------------------------------------------------------------------------------------------------Left to perform by Renault
Nom / Name
Service /
Department
Accord /
Agreement
Date
Signature
Oui / Yes Non / No
Correspondant Métier
Méthodes / Corebusiness
Mandhods correspondent
Commentaires / Comments : .......................................................................................................................................................
..........................................................................................................................................................................................................
..........................................................................................................................................................................................................
Expédié au fournisseur le / Sent to the supplier on :....../....../.....
© RENAULT 2011
Origine : PEGI - Renault
Page : 65 / 65