Proceedings of WTC2005 World Tribology Congress III September 12-16, 2005, Washington, D.C., USA WTC2005-63174 STATIC AND KINETIC FRICTION OF SMOOTH GLASS SURFACES RUBBED WITH SILICONE OILS Rapoport, L., Holon Institute of Technology, Holon 58102,Israel Moshkovich, A., Holon Institute of Technology, Holon 58102,Israel Shmukler, V., Holon Institute of Technology, Holon 58102,Israel Verdyan, A., Holon Institute of Technology, Holon 58102,Israel 2. EXPERIMENTAL PROCEDURE Glass flat samples were moved with the reciprocal speed of 20 μm/s and minimal contact pressure of 65 KPa. The load was changed from 1.5 N to 5 N The length of the friction track was 600 μm. Three types of silicone fluid with the viscosity of 100, 450 and 5000 cSt at 250 C were used. The surfaces were lubricated with 4-5 drops of the silicone liquid prior to the test. ABSTRACT The study of the effect of waiting time, loading and unloading on static and kinetic friction for real contact microsystems was carried out. Three types of silicone fluid with the viscosity of 100, 450 and 5000 cSt at 250 C were used. Stopstart experiments allowed us to estimate the relaxation time after the static friction overshoot. For silicone liquid with viscosity of 100 cSt, relaxation of friction force (F) after the static friction overshoot occurred over one cycle of testing. Relaxation of F for fluids with the viscosity of 450 and 5000 cSt occurred during a long time and this effect was opposite for these silicone liquids. The analysis of loading-unloading cycles showed only a partial reversibility of F. The results were compared with static friction and stick-slip data obtained in other works, using SFA and FFM techniques. In order to explain the effect of viscosity and structure of the lubricant layers on stick-slip phenomenon, interior and wall slip of the lubricant film is discussed. 3. RESULTS AND DISCUSSION The study of the effect of testing time on friction force (F) showed that F increases with time reaching the steady friction state. It has been revealed that the friction force is roughly inverse to the bulk viscosity as observed for confined fluids [4]. The time to steady friction state depended on the viscosity of the silicone fluid. The higher the viscosity of the liquid, the more the time for obtaining the steady friction state is needed, Fig. 1. It is expected that original increasing of the friction force with time is associated with squeezing out lubricant layers from the interface. A steady friction state is apparently associated with a preservation of thin molecular film trapped between the contact surfaces. No damage was observed for contact surfaces rubbed with silicone fluids under load of 65 KPa. In order to explain the effect of viscosity and structure of the lubricant layers on stick-slip phenomenon, interior and wall slip of the lubricant film is discussed. Stop-start experiments allowed us to estimate the relaxation time after the static friction overshoot. Two series of the experiments were carried out in order to evaluate the effect of waiting time on the static force. In the first series, the stopstart test was carried out immediately after dropping the silicone liquid into the interface, i.e. when a bulk film was present. The second series was performed after reaching the steady friction state. Static friction overshoot was not observed in the first series of experiments. 1. INTRODUCTION Some micro-electro-mechanical systems have to provide very precise translation during motion after pauses. Increasing the time of the pauses (waiting time) usually raises the static friction overshoot, limiting thus the precision of these systems. The problems of static friction have been carefully studied in a number of works [e.g. 1, 2] The goal of this work was to study the effect of testing and waiting time; loading and unloading on static and kinetic friction for real contact micro-systems. The contact surfaces were analyzed by AFM. The results were compared with static friction and stick-slip data obtained in other works, using SFA and FFM techniques. 1 1 Copyright by Copyright © 2005© by#### ASME ASME 30 30 -2 25 Static friction force, N, 10 25 Friction force, gr 100 cSt 20 15 5000 cSt 10 100 cSt 20 5000 cSt 15 10 5 450 cSt 5 0 0 450 cSt 10 20 30 40 50 60 70 Waiting time, sec 0 0 50 100 150 200 Fig. 2 The change of the static friction force with a change of the waiting time Number of cycles Fig. 1 The effect of number of the cycles on the friction force for the silicone oils A next stage of this work was the analysis of load on stick-slip motion. A linear dependence of friction force on load, passing through the origin, was observed for silicone fluids with the viscosity of 100 cSt. The plateau in the friction force that was exhibited with load increasing up to the value of 4.5 N, suggests a transition to “wearless” friction. An interesting effect was found to be for silicone oil with the viscosity of 450 cSt. The friction force remained constant at a definite load range. In this case, a remarkable decrease of the friction coefficient was obtained. This effect may be attributed to the formation of the totally frozen "solid-crystalline" state with load increasing. The analysis of loading-unloading cycles showed only a partial reversibility of F. Stick-slip motion of silicone fluids is explained by degree of disordering and branching of chained molecules. Stopping in the second series, at the steady state, usually led to static friction overshoot for all liquids. The value of static force (Fs) increased over the waiting time, Fig. 2. Although the same values of static friction were obtained over the waiting time for silicone fluids with viscosity of 100 and 5000 sCt, different relaxation processes apparently occur for these two fluids. It may be concluded that stick-slip motion occurs only after stopping in the steady friction state, when thin molecular layers remain in the interface. A minimal value of static friction was obtained for the silicone fluid with the viscosity of 450 cSt. It was found that for silicone fluid with the relatively low viscosity of 100 cSt, relaxation of F after the static friction overshoot occurred during the first cycle of testing. For more viscous silicone fluids relaxation occurred during long time and the decreasing and increasing of F were observed for the silicone liquids with the viscosity of 450 and 5000 cSt, respectively. Furthermore, a definite connection was observed between the rate of F increasing with testing time and the rate of F relaxation after static friction overshoots. The higher the value of friction force obtained in the steady friction state, the smaller the time of relaxation is observed. It is expected that the same mechanisms of "interdigitation" are responsible for the increase of F with testing time at the beginning of friction experiment and the decrease of Fs during relaxation. In order to explain the effect of "interdigitation" on friction of silicone fluids, “friction phase diagram” [3] has been considered. REFERENCES 1. Persson B.N.J., 1999, "Sliding Friction", Surface Science Reports, 33, 83-119. 2. Gao J., Luedtke W.D., Gourdon D., Ruths M., Israelachvili J.N., Landman U., 2004, "Frictional Forces and Amontons' Law: From the Molecular to the Macroscopic Scale", J. Phys. Chem. B., 108, 3410-3425. 3. Yoshizawa H., Chen Y-L., Israelachvili, 1993, "Fundamental Mechanisms of Interfacial Friction. 1. Relation between Adhesion and Friction", J. Phys. Chem., 97, 41284140. 4. Luengo G., Israelachvili J., Granick S., 1996, "Generalized effects in confined fluids: new friction map for boundary lubrication", Wear, 2000, 328-335. 2 2 Copyright by Copyright © 2005© by#### ASME ASME
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