Centrifuge Reducers - Sumitomo Drive Technologies

Examples of Applications
• Organic and Inorganic Chemistry
• Petrochemistry and
Plastics Manufacturing
• Pharmacy and Bioengineering
• Oil and Fat Extraction
• Industrial Biotechnology
• Fermentation Products
• Intercellular Products
ZSP
ZSPN, ZSPV, ZSPR
ZS with splined hollow output shaft
ZS with solid output shaft
• Organic Products
• Environmental Technology
Centrifuge Reducers
Cut Drawings
Decanter centrifuge with reducer type ZS
Screen centrifuge with reducer type ZS
Cut drawings courtesy of Siebtechnik
Sumitomo (SHI) Cyclo Drive Germany GmbH
Sumitomo Cyclo Drive Germany GmbH
European Headquarters
Cyclostraße 92
85229 Markt Indersdorf, Germany
Tel. +49 (0) 81 36-66-0
Fax +49 (0) 81 36-57 71
www.sumitomodriveeurope.com
991102 – 04/2010 • Photos: istockphoto
Centrifuges for Continuous and Mechanical Separation of Solids from Liquids
Centrifuge Reducers
The Function of Sumitomo Centrifuge Reducers
Basic Design for ZS Centrifuge Reducers
Torque Range in Relation to Type at Ratio 60:1
p2
p
k
p1
i2
• No radial load should affect the output shaft
m2
• Grease lubrication for sizes 610 to 619
DIN 5480
15
Øa1
Ød1
l2
Ød2
Øe2
20
• Oil bath or oil circulation for size 610 to 626
Øb1
t1 / u1
25
• All dimensions are subject to change; valid design only dimensional drawing with customer’s release
Øc1
30
Øe1
z2 x s2
m1
• Input shaft with external bearings for high radial
load capacity
p5
s3
35
s1 x z1
40
• Output shaft with spline DIN 5480 to drive the screw conveyor
l1
p4
p3
45
Øb2
There are four different main types available that allow all kinds of
drive systems for each application.
50
Øg
The flexible lubrication system allows grease lubrication as well as
oil lubrication according to the customer‘s requirements.Mounting
dimensions can be designed to fit into all applications.
• Flange mount casing to be fixed to the bowl
Torque [kNm]
Øa2
Sumitomo centrifuge reducers provide the differential speed between the bowl and the conveyor and the torque for the conveyor. The
perfectly balanced housing is connected with the bowl and turns at
the bowl speed. The output shaft of the centrifuge reducer is connected to the conveyor and transmits the torque which is needed for
the solids transport. The input shaft can be locked by a torque arm or
driven by a back-drive motor to provide the necessary relative speed.
General Outline Drawing for ZS Reducers
10
ZS as single stage Cyclo Drive centrifuge reducer for most
applications when the conveyor turns faster than the bowl.
Features & Benefits
5
ZSPN and ZSPV are double stage centrifuge reducers with a Cyclo
Drive stage and a planetary stage for higher ratios. ZSPN provides the
conveyor slower than the bowl; ZSPV provides the conveyor faster
than the bowl.
0
0
10
20
30
Differential Speed [rpm]
ZS
ZSP
40
50
60
• Circular design ideal for
centrifuges
70
• Compact
10_03_01.dwg Z-7002
The following Tables are showing the Outline Dimensions of ZS Reducers
ZSPN, ZSPV, ZSPR
ZSPR is a very special double stage centrifuge reducer with a Cyclo
Drive stage and a differential planetary stage. This version allows
variable relative speed over the full control range of the motor with
slower as well as faster conveyor.
Size
g
p
p1
p2
p3
p4
p5
a2
b2
• Reliable
e2
d2
l2
i2
s2
z2
m2
H7
610
150
60
43
65
1
5
1,5
130
120
105
N30
30
4
M8
8
14
612
204
70
48
72
1
8
2
160
150
135
N40
45
5
M10
8
15
614
230
80
50
75
1
8
2
170
160
145
N40
45
5
M10
8
15
616
300
102
94
69
1
12
2,5
240
230
205
N60
64
5
M12
8
18
617
340
104
105
99
2
12
2,5
275
260
230
N70
65
6
M16
8
20
618
370
105
130
105
2
12
3
300
280
250
N80
70
6
M16
8
20
619
430
118
140
117
2
12
3
320
300
265
N85
78
7
M16
12
21
620
448
124
145
117
2
12
3
320
300
265
N85
78
7
M16
12
21
621
485
131
150
119
2
15
3
400
380
340
N90
80
8
M24
6
24
622
526
150
160
115
5
25
4
400
380
340
N100
80
8
M24
6
27
623
562
160
170
150
5
25
4
400
380
340
N100
90
8
M24
6
30
Relative Speed Range
624
614
170
190
150
5
25
4
400
380
340
N120
90
8
M24
12
30
250
625
670
205
220
180
5
25
4
400
380
340
N120
110
10
M24
12
35
626
736
230
220
180
5
25
4
400
380
340
N130
110
10
M24
12
35
Size
a1
b1
c1
e1
d1
d
l1
u1
t1
s1
z1
m1
s3
k
Masse
Also available are purely planetary centrifuge reducers ZSP as
doublestage and triple stage design.These are mainly used for applications with high bowl speed and high differential speed.
5
15
25
35
45
55
Relative Speed Range in Relation to Size and Type
200
ZSP
150
ZS
ZSPN, ZSPR, ZSPV
100
50
0
610
612
614
616
617
618
Size of Cyclo Stage
ZS, ZSP
ZSPN, ZSPR
ZSPV
619
620
621
622
623
624
625
626
65
75
h7
j6
610
95
65
64
80
19
25
25
6
21,5
M6
4
9
M10x1
193
13
612
105
75
74
90
24
35
35
8
27
M6
6
9
M10x1
225
25
614
115
80
79
95
24
35
45
8
27
M6
6
10
M10x1
250
35
616
150
110
109
130
32
50
60
10
35
M6
6
12
M10x1
326
66
617
170
120
118
145
32
50
60
10
35
M8
6
12
M10x1
368
90
618
190
130
128
165
38
50
70
10
41
M10
6
15
M10x1
410
125
619
210
150
148
180
45
60
75
14
48,5
M10
8
15
M10x1
450
195
620
210
150
148
180
45
60
75
14
48,5
M10
8
15
M10x1
456
210
621
230
160
159
200
50
70
80
14
53,5
M12
8
20
G1/2
480
270
622
250
180
179
220
55
80
90
16
59
M12
8
20
G1/2
515
340
623
260
190
189
230
60
100
100
18
65
M12
8
20
G1/2
580
430
624
270
200
199
240
65
100
110
18
70
M12
8
20
G3/4
620
520
625
320
240
239
290
80
120
140
22
85
M16
8
24
G3/4
745
730
626
340
260
259
310
85
120
150
22
90
M16
8
24
G3/4
780
900
• High shock overload capacity
• Wide ratio range
• Customized design on request
• Balanced housing
• Stainless steel design for food applications on special request