Advertorial Beer analysis – Play it safe! Custom-tailored quality control | In the course of the entire beer brewing process, the instrument requirements vary depending on the production stage. Whether for the monitoring of the production process or the quality control of finished and bottled products: simple, reliable and accurate measuring methods for the determination of important quality parameters are always in demand. The need for suitable measuring instrumentation that ideally also leaves room for future upgrades goes hand in hand with these requirements. In brief, the higher the flexibility of the measuring system, the better it adapts to the respective requirements. Whatever the analysis requirements may be, with its modular concept Anton Paar always has the suitable solution at hand. This concept allows the combination of measuring instruments to specifically determine the required measuring parameters. At present, the Alcolyzer Beer Analyzing System, a combination of five individual measuring systems and, if required, a sample changer, meets these demands. If the amount of dissolved carbon dioxide and, optionally, also the dissolved oxygen content need to be determined directly out of the package, then the Packaged Beverage Analyzer for Beer Generation M, PBA-B for short, fulfils these high requirements. The PBA-B consists of up to seven measuring instruments and one filling system and represents the ideal solution for beer analysis. l Density measurement as the base of quality control Nowadays there are numerous analytical methods for quality and production control Authors: Dipl.-Ing. Dr. Karin Biebernik, Application Development and Dipl.-Ing. Peter Brugger, Product Management, Anton Paar GmbH, Graz, Austria; www.anton-paar.com, [email protected] on the market. Among these, density measurement is one of the simplest, fastest and most significant. Density measurement requires only very small sample volumes, does not cause changes in sample composition and does not need chemicals. Density measurement can be employed for highly accurate concentration determinations ranging from 0 % to 100 %. Anton Paar has been developing and selling digital density meters using the oscillating U-tube principle for over 40 years. Nowadays the DMA density meter is employed successfully as standard equipment in laboratories worldwide for the determination of density, relative density and concentration. l Alcohol measurement: fast and accurate The Alcolyzer alcohol measuring instrument is based on the patented NIR technique (AT 406711; US 6.690.015). It is designed for the direct determination of the alcohol content in beer and beer mixtures. The measuring result is not influenced by other beverage constituents. Even during fermentation, Alcolyzer delivers correct and reliable results. The measuring method was tested and approved by MEBAK (Central European Brewing Commission) and corresponds to the EBC (European Brewery Convention) standard. Combination of an Alcolyzer al- 154 Brauwelt international | 2012/III cohol measuring instrument and a DMA density meter results in an Alcolyzer Beer Analyzing System which determines the most important beer parameters, density and alcohol, efficiently and highly precisely. Based on the primary measurement results, the Alcolyzer Beer Analyzing System calculates additional relevant parameters such as original extract, real extract, apparent extract, degree of fermentation and calorie content. lClear view in cloudy media The turbidity module HazeQC measures turbidity in all kinds of liquids, especially in beer and beer mixtures. The flow-through cell of HazeQC is temperature-controlled by a Peltier element and therefore ensures a reliable measuring result at the selected sample temperature. Analyses at temperatures as low as –5 °C are also routine. This also means that the water baths previously needed for sample cooling – and their elaborate cleaning and maintenance – are no longer required. In addition, HazeQC’s flowthrough measuring cell does not require cumbersome adjustment procedures for every bottle colour and dimension. HazeQC calculates the turbidity value according to the well-proven ratio method from the raw signals obtained at three angles: 0° transmission, 25° and 90° scattered light. The wavelength of the light beam is 650 nm. HazeQC complies with all well-established standards for the determination of turbidity such as MEBAK and EBC. HazeQC can either be integrated into an Alcolyzer Beer Analyzing System or combined with already existing Anton Paar measuring instruments such as a DMA density meter or Alcolyzer Plus. l Measurement of pH and beer colour Connecting a pH measuring module to a master instrument such as a DMA or an Alcolyzer allows the simultaneous determination of the pH value in addition to the other measuring quantities. It is also possible to integrate an optional colour measuring Advertorial method that is not affected by the presence of other dissolved gases, therefore becomes indispensable. With its measuring range from 0 ppb to dissolved oxygen contents above air saturation, an optochemical oxygen meter is the best bet for the determination of dissolved oxygen. The O2 content is displayed and stabilized in less than 2 minutes. lSeven at once Fig. 1 Schematic representation of the standard configuration and additional options of an Alcolyzer Beer Analyzing System and a Packaged Beverage Analyzer for Beer Generation M (PBA-B) module into the Alcolyzer. If a pH- and colour module are also added to an Alcolyzer Beer Analyzing System, the system not only allows the determination of the alcohol and extract contents, but also gives valuable information on EBC beer colour, turbidity (according to EBC and MEBAK) and the pH value within one single working step. l One adjustment is sufficient for all measuring quantities Why adjust every single measuring instrument separately if the entire measuring system can be adjusted in one go? Only one adjustment procedure (“SOP”) is sufficient for all measurement parameters of an Alcolyzer Beer Analyzing System – alcohol, density, turbidity and beer colour. lAutomatic sample filling The automatic sample changers of the Xsample series fill sample from the carousel into the measuring cells of the respective Anton Paar instruments. The built-in safety shields provide for operator safety, the sample changers are controlled by the corresponding master instrument. For sample filling directly out of a beverage container with simultaneous CO2 determination, a suitable filling device transfers beverage samples by means of pressurized gas directly from the beverage container into the measuring chambers. Sample pretreatment becomes obsolete. Filling samples directly from their containers prevents any changes to the dissolved gas concentrations during filling, such as loss of CO2 or introduction of oxygen. In case of measurements on individual bottles or cans the PFD (Piercing and Fill- ing Device) is the most suitable option. For high sample throughput the use of the Xsample 510 package sampler is recommended as a very user-friendly alternative. Xsample 510 can accommodate up to 18 cans, glass bottles or PET bottles and allows fully automated measurements within one measuring cycle. Both filling systems are equipped with safety shields for optimum protection of the operator, even if a pressurized sample container should burst. l CO2 measurement unaffected by other dissolved gases The taste of carbonated beverages is strongly influenced by the concentration of dissolved CO2. For that reason, the exact and reliable determination of the dissolved CO2 content is a matter of importance during the production and for the quality control of beverages. The patented Multiple Volume Expansion method, developed by Anton Paar, avoids the shortcomings of conventional measuring methods. This procedure was implemented in the CarboQC beverage carbonation meter. It is not influenced by the presence of other dissolved gases such as oxygen or nitrogen. The CO2 measurement is simple, fast and requires only small sample volumes. l Oxygen measurement in a different light A high amount of dissolved oxygen and subsequent oxidation products have a negative impact on taste and the shelf life of beer. Diligent monitoring of the dissolved oxygen content, performed with a measuring The Packaged Beverage Analyzer for Beer Generation M, PBA-B for short, consists of the basic devices DMA, Alcolyzer, CarboQC and a filling system. PBA-B can be supplemented with additional instruments and upgraded to fulfill various demands regarding measuring quantities. With all measuring systems included, PBA-B allows the simultaneous determination of seven variables – density, alcohol, pH value, beer colour, turbidity, carbon dioxide and oxygen. These quantities are measured in the very same sample directly out of the sample package, without any sample preparation and without any changes to the sample composition, such as CO2 losses during sample transfer from the package into the measuring cells of the respective instruments. There are several options for storing measurement data. In addition to the data memory of the master instrument, RS-232 interfaces and connectors for USB data storage systems and LIMS/Ethernet connection are available. Anton Paar SoftPrint, an Excel add-on program, allows for measuring data to be sent to a PC and stored in various formats in a Microsoft Excel data sheet. lReady to face future challenges Over the past few years, requirements regarding product quality have been rising constantly. This trend not only demands the determination of additional parameters, but also the development of new measuring methods. The modular concept of Anton Paar measuring systems copes with these requirements as it allows for customization. Whether turbidity measurement, the determination of the dissolved oxygen content or automated sample filling, Anton Paar always has the answer for specific requirements. Depending on the respective needs and demands, single instruments can be combined. This is why Anton Paar measuring instruments and systems are suitable to follow future trends and increasing capacities. n Brauwelt International | 2012/III 155
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