Thermal Analysis MaxRes Introduction When selecting parameters for a TGA or TMA experiment, the user often has to choose between two conflicting goals (shortest possible experimental time or optimum resolution). The heating rate is one of the most important factors. High heating rates result in short experimental times but may lead to poor separation of the thermal events being measured. In contrast, slow heating rates allow a better separation of close-lying effects, but the experimental times involved are of course longer. MaxRes resolves this dilemma by providing dynamic, event-controlled switching of the heating rate during the measurement. It automatically adjusts the heating rate as a function of the change in weight (TGA) or dimensions (TMA) of a sample. This allows measurements to be performed more quickly without sacrificing resolution. Features and Benefits • Better temperature resolution of close-lying effects – makes evaluation and interpretation easier and more dependable • Shorter experiments – saves measurement time • Quasi-isothermal conditions during reactions – the reaction kinetics is unaffected by temperature changes Tutorial example Decomposition of CuSO4·5H2O by TGA using MaxRes The diagram illustrates different possibilities of enhancing resolution in a TGA measurement using copper sulfate pentahydrate as an example. The three successive weight loss steps correspond to the stoichiometric loss of 2, 2 and 1 molecules of water of crystallization. At a constant heating rate of 25 K/min, the first and second steps are poorly resolved and precise quantification is not possible. At 5 K/min, the steps are well separated but the experiment takes five times longer. For the same quality of separation as achieved at a constant (slow) heating rate, MaxRes reduces the experiment time by half. Theory and application examples MaxRes can help in the following cases: • Overlapping reactions or transitions • Poorly resolved events where the signal between two DTG peaks does not return to the baseline • Shoulder-like signals • Complex reaction kinetics • Reaction rates and activation energies are sufficiently different • Loss of water of crystallization (xH2O) from hydrated compounds • Separation of volatiles / plasticizers in elastomers / plastics • Detection of different layers (TMA) Theory MaxRes algorithm MaxRes uses the derivative of the measuring curve (DTG in thermogravimetry) to control the change of the heating rate. Several control parameters such as threshold values and rate factors can be entered for optimal adjustment of the heating rate: • Minimum and maximum heating rate • High threshold to lower the heating rate • Low threshold to increase the heating rate • Timeout (time delay) • Factor to change the heating rate Optimized sets of default parameters for standard, slow and fast measurements are available in the program. Application examples Quantification of volatiles in elastomers by TGA Oils added to elastomers as plasticizers often vaporize at temperatures at which pyrolysis of the polymer has already begun. For accurate compositional analysis by TGA, improved separation of the two effects can be obtained by performing the measurement at reduced pressure. Alternatively the oils can be extracted. Both methods are however time-consuming and require additional instrumentation and effort. MaxRes has the advantage that it allows excellent separation of oil evaporation from polymer pyrolysis without the use of further hardware. Quantification of the volatiles is simple and precise – in the example shown, 5.5% and 7.4%. Application examples Decomposition of building materials - Portland cement by TGA The hydration of Portland cement leads to the formation of different hydrates in a complex process. This can be studied by TGA analysis. The interpretation of the weight loss curve in the early stages of the dehydration is however not easy using constant heating rates because the decomposition steps of CSH, ettringite and calcium sulfate dihydrate are close together. In an open crucible only two weight loss steps are observed, which makes interpretation of the process difficult. An optimum combination of a self-generated atmosphere (using an aluminum crucible with a 50-µm hole in the lid) and MaxRes significantly improves the separation of the partially overlapping dehydration processes. This then allows the ettringite to be quantitatively measured. Rubber analysis by TGA When rubber analysis is performed by TGA at constant heating rate, the curves obtained are often difficult to interpret and analyze quantitatively because the decomposition steps overlap. Due to kinetic effects, slow heating rates shift the individual decomposition reactions to lower temperatures. Exact quantification of components can only be achieved if the individual weight loss steps are well separated. The MaxRes curve obtained using automatic adjustment of the heating rate enables three decomposition steps to be detected indicating the complex reaction kinetics involved. The resulting DTG curves displayed in the insert clearly show that only the DTG peaks obtained using MaxRes return to the baseline. This allows accurate compositional analysis of the rubber sample. Detection of two layers of polyurethane on wood by TMA Penetration of a TMA probe into layers of coatings due to softening of these layers is a temperature- and time/ viscosity-dependent effect. This means that the determination of the softening behavior of two layers can be enhanced using MaxRes heating rate control. At a constant heating rate, penetration of the TMA probe into the two layers results in two overlapping dimensional changes. To improve the resolution of these two effects, MaxRes reduces the heating rate during the first indentation so that the temperature for the softening of the second layer is not reached before the first penetration process is completed. MaxRes allows a better separation of the two successive processes to be achieved than is possible with experiments using constant heating rates. Application examples Separation of plasticizer evaporation from PVC/NBR blend by TGA MaxRes not only separates steps due to differences in decomposition kinetics. Physical evaporation processes can also be separated from overlapping decomposition reactions. This is often done using a higher heating rate to shift the reaction toward higher temperatures. Compositional analysis of plasticizers in PVC/NBR is a special case, however, and requires a different approach: the pressure of the furnace atmosphere is reduced to lower the evaporation temperature to a value at which PVC no longer degrades. The diffusion of the plasticizer out of the sample is a time-controlled process – lowering the heating rate allows complete evaporation before PVC degradation begins. At constant heating rates, e.g. 5 or 10 K/min, an accurate determination of the plasticizer content is not possible. Study of the thermal stability of Ethylene Vinyl Acetate by EGA Complex polymer decomposition processes can be studied by evolved gas analysis (EGA) using a TGA-FTIR combination. However, when constant heating rates are used, the interpretation of FTIR spectra from pyrolysis measurements may be difficult due to presence of mixtures of reaction gases: the absorption bands of the various functional groups often overlap. MaxRes allows an accurate determination of the vinyl acetate content of an ethylene vinyl acetate (EVA) copolymer to be made because the weight loss steps are now clearly separated. EVA decomposes in two distinct steps. The C-O, C=O and O-H absorption bands in the FTIR spectrum indicate that acetic acid (20%) is first released as a direct result of a side-group elimination reaction. In the second weight loss step (80%), the C-H stretching absorptions bands in the range 2850-3000 cm-1 indicate the decomposition of the remaining unsaturated chain. The results show that simultaneous TGA-FTIR and MaxRes allow a better understanding of this two-step decomposition process to be achieved. Mettler-Toledo GmbH, Analytical Postfach, CH-8603 Schwerzenbach Phone 01 806 77 11, Fax 01 806 7350 Internet: http://www.mt.com/ta Subject to technical changes 10/2003 © Mettler-Toledo GmbH Printed in Switzerland ME-51724362
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