Xiaohua Xia and Jiangfeng Zhang Energy Efficiency and Energy Optimization Centre of New Energy Systems, Department of Electrical, Electronic, and Computer Engineering, University of Pretoria December 2007 1 Energy Efficiency Energy efficiency has come under increasing scrutiny as a result of the world wide increase in the demand for energy. Energy suppliers could employ several strategies in their attempts to cater for this increased demand. The first would be to simply expand conventional power plants. It is un derstood that the expansion of conventional power plants will need to take place for a couple more years in order to sustain research and development of cleaner energy generation technologies. However, a move away from the use of fossil fuels and conventional coal burning power generation is a pressing matter on the world agenda. Generating energy in a renewable and more sustainable manner is the second strategy. This would include the development and use of technologies such as solar, wind and hydrogen energy as well as the conversion of biogas into liquid fuel. The third strategy is energy management of which the main aim is to increase the effective use of available energy or energy efficiency. This may decrease the immediate demand for the generation of energy, as some of the demand is met through the efficient use of already generated electricity. En ergy efficiency in industry, transportation and residential sectors is seriously encouraged. Also, energy efficiency is applicable whether the energy is gener ated conventionally or through sustainable methods. Since the energy crisis in the 1970’s, academia, government and indus try progressively focussed more on both the research and development of re newable/sustainable technologies and the development of energy management programmes. This book will argue for a specific framework to address energy efficiency. 1.0.1 The need for a unifying framework Literature provides ample views on energy efficiency. Varying aspects within the broad category of energy efficiency such as management efficiency, oper ational efficiency, carrier efficiency, information and control efficiency, billing 2 1 Energy Efficiency efficiency, maintenance efficiency, performance efficiency, equipment efficiency, conversion efficiency, fuel efficiency, thermal efficiency, luminous efficiency and mechanical efficiency are discussed. These views however, are not clearly clas sified and they encompass different points of departure on the components of energy efficiency. A unifying classification system could add significant value to the field. Energy efficiency is defined as the ratio between energy output and energy input. Energy efficiency is the key factor in rationalising energy use. Consider Fig. 1.0.1 below. Energy saved per capital investment is compared in terms of different measures that could be employed to increase energy efficiency. Fig. 1.1. EE Components Part 1 represents energy saving measures that achieve significant energy efficiency per investment. Energy saving measures that achieve this level of energy efficiency usually includes simple activities such as switching off an air-conditioner when leaving the office or detecting and fixing the leakage in a compressed air system. These actions would result in large reductions in energy wastage per investment and is the most cost effective way to improve energy efficiency. For the same investment as in Part 1, Part 2 activities will achieve sig nificant energy efficiency, however the improvements are not as drastic as in Part 1. Part 2 activities may include skills training and improved operation and control of any given energy system. 1.1 POET–Four components of energy efficiency 3 In Part 3, achieved energy efficiency per investment is much lower. Retrofitting more efficient equipment to existing technology such as motors or even build ings will only slightly improve energy efficiency when the same investment is made. Lastly, the least energy efficiency is achieved per investment through ac tions such as technology research and development as represented in Part 4. Although Part 4 has the lowest energy savings per investment rate, technology research and development is very important since the progress of technology may give rise to important changes in the previous three parts. A unifying classification system for energy efficiency would lead to suc cessful demarcation of the measures described above, enabling a systematic approach toward energy efficiency improvement programmes. A comprehen sive classification system is proposed in the subsequent section. 1.1 POET–Four components of energy efficiency Energy efficiency is a measure of the efficient use of available energy. It can be divided into four components: Performance efficiency, Operation efficiency, Equipment efficiency, and Technology efficiency (or POET in short). These components will be discussed in detail below. The discussion will start with technology efficiency, as technology dictates the possible efficiency rates in all other components. In each section, key characteristics and the places where research is done is discussed in order to enable the reader to identify the energy efficiency components. 1.1.1 Technology efficiency Technology efficiency can be defined as the measure of efficiency of en ergy conversion, processing, transmission and usage. A key characteristic of technology efficiency is its novelty, where no baseline exists with which the technology could be compared. When a ground-breaking technology is truly feasible it would defeat peer technologies and establish a market share swiftly. The use of a new technology in the market is called a ”greenfield” project. Another key characteristic is the search for optimality. This pursuit of scientific limits and the drive toward development previously undiscovered or thought to be impossible, is essential in establishing a new technology. This pursuit for technology efficiency and improvement are usually carried out in controlled research spaces such as laboratories and research centres. Natural laws predictably impede technological development. Evaluation criteria for technology efficiency include feasibility, life-cycle cost and return on investment and coefficients in the energy conversion/process/transmission rates. These criteria are discussed below: (i) Feasibility: A fundamental criterion for the evaluation of a new tech nology is its feasibility. The energy output of a motor could never, according 4 1 Energy Efficiency to the natural laws, exceed the energy consumed. The aspiration for changing water into fuel is thus ludicrous. (ii) Life-cycle cost ([1]) and return on investment ([Vanek and Albright(2008)]): A technology efficiency programme typically stretches over a number of years. Decision makers should analyse the profitability of the project by taking the running cost and the life span of the new technology or a green project into consideration. (iii) Coefficients in the conversing/processing/transmitting rate ([56]): During the energy conversion, processing or transmission the output energy can often be written as a constant energy loss plus the production coefficient and the input energy. The technology efficiency increases as the coefficient in crease. Some examples of this relationship is the relevant coefficient in energy conversion which is used to evaluate the clean coal technology in coal-fired power generation; the coefficient in energy processing rate of a transformer which has non-negligible heat losses; and the coefficient in energy transmission lines which use high voltage to reduce line losses. Table 1.1.1 provides some more examples: As with most components of energy efficiency, technical, human and time influences cannot be ignored. Their influences on the success of technology efficient improvement projects are discussed below: (i) Technical factors: A strong correlation exists between technical charac teristics and the possible resulting technology efficiency. These characteristics predetermine the new technology’s possible efficiency. Below are some exam ples that illustrate this point. • Technologies in smart grid are investigated to improve energy efficiency in power generation, transmission and distribution; • Electrical vehicle technology is developed to improve vehicle energy effi ciency and to reduce carbon emissions; • Wave and solar energies are studied to improve their energy conversion ratios, and; • In order to improve the overall technology efficiency of underground mines and to save energy, the Three Chamber Pipe Displacement Feeder [55] was invented to take advantage of potential energy to hoist water. As is clear from the examples, improvements made to the technical char acteristics of part of a system could increase the technology efficiency of the system as a whole. (ii) Human factors: Technology efficiency improvement projects will al ways be influenced by humans. Decision making by stakeholders throughout the improvement programme will influence the eventual success thereof. Any efficiency improvement project will require adequate financial aid and politi 1.1 POET–Four components of energy efficiency 5 Fig. 1.2. Equipment efficiency [79] cal will at more than one level. These aspects might even be deterministic in the success of efficiency improvement programmes. (iii) Time factors: When an efficiency improvement project is started, the life cycle of equipment should be analysed. A number of aspects could change during the project and will need to be taken into consideration in order to ensure the success of the project. A technology efficiency improvement pro gramme typically stretches over 10 or more years. The technical, human and time factors that influence the success of a tech nology efficiency improvement programme are generally unavoidable. There 6 1 Energy Efficiency fore they need to be regarded throughout the project. These factors also in fluence equipment, operation and performance efficiencies. 1.1.2 Equipment efficiency Equipment efficiency is a measure of the energy output of isolated individ ual energy equipment with respect to given technology design specifications. The equipment is usually considered being separated from the system and hav ing little interactive effect to other equipment or system components. Energy efficiency of equipment is measured under ideal and controlled conditions. The equipment could be an isolated energy sub-system in a bigger energy system, for example a wind turbine in a wind energy system. Standardization and constant improvement are key characteristics of equip ment efficiency. Technical standards for stand alone equipment are generally developed through research in a laboratory or research centre with the goal to optimally use that particular piece of equipment. Manufacturers are ex pected to ensure that equipment is manufactured in accordance with these standards, with as little deviation as possible. This would result in the most efficient use of any particular piece of equipment. Changes to different parts of a system or the availability of new technology could necessitate improvements and changes to the standards. A continued effort to improve efficiency using the latest technology available should be upheld. The distinction between equipment efficiency and technology efficiency is important. It is well illustrated in the following example: The study on the improvement of compact fluorescent lights (CFLs) technology to provide more efficient lighting facilities is technology efficiency improvement. Replacing in candescent bulbs, on the other hand, with CFLs would improve the efficiency of the lighting equipment and is thus classified as equipment efficiency im provement. Evaluation criteria for the improvement of equipment efficiency include specifications, capacity, constraints, standards and maintenance indicators. These are discussed separately in the following section: (i) Specifications: The most important aim of equipment efficiency is to minimize the deviation of the equipment from the technical design speci fications. Manufacturers should adhere to specifications applicable to their products to ensure optimal equipment efficiency. It is, however possible for equipment manufactured by different producers under the same specifications to differ slightly because of varying technical and manufacturing processes among producers. (Ii) Capacity: Equipment operating at equal energy consumption levels may have different capacities. The type of equipment with the higher capac ity, operating at the same energy consumption level as the first, would be more efficient. This could be illustrated by the following example: When transport ing fruit from one city to another, the transportation tool could be a truck or a train. It is clear that the train would be able to transport much more 1.1 POET–Four components of energy efficiency 7 fruit that the truck when consuming the same amount of energy. That is, as a transportation tool, the train has higher equipment efficiency than the truck. (iii) Constraints: Specifications of energy equipment may include certain constraints promoting optimal use of the equipment. A specified range of current and voltage for instance would accompany electrical wires. The output of equipment is sometimes limited by the technology efficiency. An example of this is the theoretical upper bound 59% of a wind turbine (see Table 1.1.1). (iv) Standards: Standards from different fields of research such as electrical, mechanical and chemical engineering amongst others are important regulators to ensure equipment efficiency. For example, the standards in CFLs specify the portion of the emitted electromagnetic radiation which is should be used for human vision and thus ensures the equipment efficiency of CFLs. (v) Maintenance: A well planned maintenance programme is of paramount importance, in aiming to minimise the deviation of equipment from its des ignated specifications ([22]). A simple example is the maintenance done on a car. If oil is changed and filters are replaced at the correct times, then energy conversion from fuel to mobility would happen as efficiently as the equipment would allow. As is the case with technology efficiency, equipment efficiency is also im pacted by technical, human, and time factors. These are discussed below: (i) Technical factors: Technology dictates the possible energy efficiency of every other type of efficiency. Thus technological advancements would enable increased or decreased efficiency of equipment. In recent years, motors with Variable Speed Drive (VSD) have been developed. VSD’s has a much better equipment efficiency than the older style fixed power motors. (ii) Human factors: In order to maintain equipment efficiency, humans need to intervene quite often. Interventions would include proper maintenance, retrofitting more efficient equipment and drawing on expertise to ensure that specification standards are met. (iii) Time factor: Equipment efficiency could be upheld or improved by proper maintenance and retrofitting more efficient equipment. These actions both need to be timed well, in order to reduce the losses caused by a mainte nance backlogs and the use of old equipment. The following serves as illustra tion: the maintenance of a conveyor belt system can be done when the produc tion demand is lower and/or the electricity price is expensive; and retrofitting an efficient water supply system is better to be done at lower water demand seasons. The human, technical and time factors that influence equipment efficiency could all be mitigated through good management of the equipment. They also play a role in operation efficiency as will be discussed in the following section. 1.1.3 Operation efficiency Operation efficiency is a system wide measure which is evaluated by con sidering the proper coordination of different system components. Operation 8 1 Energy Efficiency efficiency is achieved when three system components are coordinated; these include the physical parts of the system, time and human operators. Firstly, the physical parts of the systems should fit optimally by means of sizing and matching. Secondly, time coordination is done by controlling time when en ergy should best be used. Thirdly, operation efficiency is highly dependent on the skill levels of human operators. (i) Physical coordination: Operation efficiency can often be measured by considering whether the physical coordination of system components is op timal. The physical coordination consists of the sizing of particular physical components. Sizing is the coordination of one physical part with the rest of the system. Component sizing is an operational issue, because this is a mea sure of the coordination of the components with respect to the rest of the system. This aspect should be distinguished from the capacity discussion in equipment efficiency. Another aspect of the physical coordination is matching different physical components. Matching is done when one physical part in relation to two or more system components is coordinated. An example of matching is when the load on a conveyor belt is coordinated with the speed at which the load is transported. In order to maintain the highest operation efficiency, a decrease in the loading rate would require a decrease in the speed and vice versa so that the belt is maximally loaded. The speed of the conveyor belt is matched with the load. See [44] for more process ‘matching’ energy optimization examples. (ii) Time coordination: Time coordination includes time scheduling of dif ferent system components. In a conveyor belt system of a colliery studied in ([38]), coal is transported to a stock silo, and then by conveyor belt to a rail way terminal where trains further transport the coal to other destinations. The objective of the study was to minimize the energy consumption of the conveyor belt connecting the stock silo and the railway terminal. The train usually has more than 200 wagons and is more than 2.5Km in length. It takes about 4 hours to fully load the train. The conveyor belt must be optimally controlled so that there is enough coal to load the train on arrival. The eco nomic loss caused by the train waiting to be loaded is much higher than the energy cost of the conveyor belts. Therefore the switching on or off timetable of the conveyor belt is determined by the train timetable when the total ca pacity of the up stream coal supply and the stock silo is enough to supply the train. The time coordination of the conveyor belt and the train will thus determine the operation efficiency of this belt system. (iii) Human coordination: The skills of human operators could increase operation efficiency. For instance, a car driven by an experienced driver, as apposed to being automatically steered, will use fuel more efficiently than when it is driven by an inexperienced driver. With suitable coordination between physical components of a system and appropriate scheduling of use and maintenance, the operation efficiency will undoubtedly increase. As with technology efficiency and equipment efficiency, operation efficiency is affected by technical, human and time factors: 1.1 POET–Four components of energy efficiency 9 (i) Technical factors: Energy needs for a specific task must be technically determined in order to achieve optimal energy efficiency. An example is in motor sizing. For a given load, the size of the corresponding motor should be properly chosen; the power of the motor should not be too big or too small. The motor size and load must match in order to reach the maximum operation efficiency. This required the motor size to be technically determined in order to match the load and consequently achieve better performance efficiency. (ii) Human factors: Coordination between different systems components is a prerequisite for operation efficiency. A well trained person or an automated control system could manage the system in a coordinated way thus increasing operation efficiency. For example, the speed and the braking system of a train must be suitably controlled in order to be most energy efficient when the train is climbing or running down a hill. Only a well trained driver, or a state of the art auto driver, can control the train as expected. (iii) Time factors: As mentioned above, time coordination of different sys tem components is an indicator for operation efficiency. Furthermore, the op eration of an energy system is often routine, and other time related factors will also give rise to the change of operation efficiency. For example, the tem perature set point of a refrigerator can be optimally set to achieve energy efficiency under normal working conditions, say, fixed temperature and food stored. However, when time changes from noon to midnight, the ambient tem perature drops too, and the previously optimal temperature set point may not be optimal in terms of energy efficiency. As time factors change the efficiency of a setting on an appliance may change as well. Another example is the en ergy minimization of a crusher in a colliery. The crusher crushes coal from a conveyor belt into smaller size and then transports it into a stock silo. The performance efficiency of the crusher is poor if there is not enough coal supply from the conveyor belt. To achieve better performance efficiency, the conveyor belt must be switched on before the crusher in order to provide enough coal to the crusher. By synchronising the ’switch on times’ of the conveyor belt and the crusher, the efficiency of both the crusher and the conveyor belt is increased. An operation efficiency improvement project is often a short to medium term project that may last from several months to 3or 5 years. Operation efficiency improvements and studies of a plant could be conducted within the plant. In the following section, performance efficiency will be looked at. 1.1.4 Performance efficiency Performance efficiency of energy systems is a measure of energy efficiency which is determined by external but deterministic system indicators. These deterministic indicators that play a role in performance efficiency could be compiled into two groups: Engineering Indices (EI) and Social and Environ mental Indices (SEI). These system indicators that impact on the performance 10 1 Energy Efficiency efficiency are energy security (EI), production (SEI), cost (SEI), environmen tal impact (SEI), energy sources (EI) and technical indicators (EI), amongst others. (i) Energy Security: Energy security means the secure supply of energy to meet the energy demand. It is the basis of energy efficiency: without a secured energy supply, it is meaningless to talk about energy efficiency. Energy security can be threatened by many factors: tremendously high end user demand, accidents of power generations, natural disasters, increase of international energy prices, wars and many political issues. (ii) Production: Production is a SEI and is often determined by mar ket, and the performance efficiency can change whenever market conditions change. For example, a plant runs most energy efficient when it produces 1 ton of a product per day however, the market demands much more than 1 ton of that product everyday. Therefore the plant has to produce more products and its performance efficiency will be reduced. Another example of how produc tion influences performance efficiency is when season changes cause changes in the market demand. The production in the clothing industry will increase during winter, when demand for clothes is high. This will ultimately change the performance efficiency during winters in the clothing industry. (iii) Cost: Cost is also a SEI, and when the cost of a process is changed, it will give rise to the change of the performance efficiency of the energy system. For example, when a TOU electricity tariff is introduced, an end-user often tries to shift their energy consumption from the peak time to off-peak time period, and the corresponding electricity cost to the end-user will then be reduced. This implies that the end-user still uses the same amount of energy however, the energy cost is reduced, and thus the performance efficiency in terms of cost is improved. This cost indicator also includes aspects such as energy intensity, energy per GDP, fuel intensity and heat use per square meter ([35]). (iv) Environmental impact: The last of the SEI are the environmental con cerns. Performance efficiency could be evaluated by considering environmen tally responsible production. Emission problems and waste generated through production should be addressed and may influence performance efficiency. For example, a paper plant will release poisonous waste water at the end of the production process. If the waste water is retreated, there will be little or no pollution to the environment, thus performance efficiency in terms of environ mental concerns is increased. Another example is that emission constraints is included in the modeling of the economic dispatch of electricity generation in [42]. (v) Energy sources: Different energy sources are EI and energy systems often consist of different forms of energy sources like electricity, gas, coal, fuel and wood. The performance efficiency of the system could be evaluated by considering using these different sources. For instance, an end-user in a rural area may use coal or gas for cooking. The energy efficiencies of the two sources differ with gas having a higher efficiency than coal. Therefore using gas will 1.1 POET–Four components of energy efficiency 11 improve the performance efficiency in terms of energy sources. It is interesting to note that gas is often more expensive than coal, thus the switching to gas from coal increases the performance efficiency in terms of energy sources, but decreases the performance efficiency in terms of cost. This indicates that the cost and the energy source indicators may sometimes be contradicting. (vi) Technical indicators: Some technical indicators are used as a means to measure aspects of performance. At other times, technical indicators are built into a performance objective to drive the design process. For example, the maximum in-train force, which is a technical indicator, is combined with energy consumption and traveling time, in the control of heavy haul trains to avoid collisions of wagons, minimizing energy consumption and traveling time ([11]). One process or energy system may be evaluated by one or more of the above four indicators, and sometimes other indicators may be needed for the evaluation. It is worth noting that these performance efficiency indicators are sometimes contradictory or in competition with each other. If there were no cost and no emissions, there would be no production, which in itself would not be sustainable either. Any given energy system could be managed to maximise production and at the same time minimize cost and emission. Therefore the performance efficiency could only be improved when certain trade-offs among different indicators are made. Energy efficiency aims to optimally coordinate all contributing factors in such a way that the least energy is lost, thus making the production process more sustainable. True sustainability, taking environ mental cost into consideration, will require more than just energy efficiency but also efficiency in terms of natural and human resources used to achieve a worthwhile outcome. Establishing a balance where all indicators are ad dressed, would be to achieve a sustainable solution. Sustainability requires in the first instance that an EI does not compete with an SEI. So the first criterion for sustainability is that the solution makes financial and technical sense. The technical, human and time factors that influence performance effi ciency will be discussed below. (i) Technical factors: Performance efficiency could be improved by means of technical aspects such as energy efficiency tools. The use of these tools could aid in finding the optimal energy source combination and ultimately improve performance efficiency. (ii) Human factors: Human behaviour is another important factor affecting performance efficiency. Increased public awareness of the benefits of switching off air conditioners and lights when leaving the office, may lead to significant energy efficiency in their office building. Energy waste, leakage and theft are all aspects where human behaviour could play a significant role. (iii) Time factors: Time plays an incredibly important role in performance efficiency. For example, a new TOU electricity tariff would stimulate perfor mance efficiency improvement; or market demand will fluctuate and affect the production in the plant, consequently affecting also the performance efficiency. 12 1 Energy Efficiency We have discussed the technology, equipment, operation and performance efficiencies in detail. In the subsequent section, the application and relation ships between the various components will be explored. 1.1.5 Remarks on POET In the preceding section, the four components of energy efficiency components along with their indicators, relations with technical factors, human behaviours and time factors were discussed. The differences between the four POET com ponents could also be described by investigating factors such as places, people, and outputs. These provide some insight into the differences between the four components of energy efficiency. (i) Places: The place of an energy efficiency project is less important than other factors such as technical and time factors; however, it still provides some insight into the differences among the four POET components. Performance efficiency improvements of a plant are carried out, outside the plant; operation efficiency improvements are within the plant, while equipment efficiency is often improved in testing centers, laboratories, and research centres. New technology is developed and technology efficiency is investigated at research institutions. (ii) People: People involved in performance efficiency includes administra tive management personnel and the general public; while the kinds of people involved in operation, equipment and technology efficiency usually include technicians, engineers, and scientists respectively. (iii) Output: Performance efficiency aim at establishing targets and oper ation efficiency at developing systems. Equipment efficiency focuses on devel oping equipment that could be patented. The output of technology efficiency could be research papers or intellectual property. We have listed differences among POET components above, in order to help classify the type of efficiency in any given scenario. It is however, impor tant to take note that the four POET efficiency components may not have clear-cut boundaries, and they may also exist at micro-level underneath a more visible macro-level, exhibiting a multi-layer structure. In practice, equipment, operation and performance efficiencies are often measured in energy improve ment projects or the so-called brown field projects. The overlap between these components, for example, could be the simple strategy to switch off water sup ply pumps during peak hours. This will save energy cost in terms of a TOU tariff and thus improve performance efficiency. On the other hand, an opti mized control of these pumps will minimize electricity cost while maintaining water supply and thus improve operation efficiency. There are no strict distinctions between ‘simple strategy’ and ‘optimized control’. A simple peak shifting strategy provided by an experienced system operator may yield quite similar results as a control strategy obtained through the mathematical solution of an optimization model. 1.1 POET–Four components of energy efficiency 13 A multi-layer system exists where a piece of equipment could be a technol ogy on one level and a piece of equipment on another level. Each of the four components may also be treated as an energy sub-system and has its own four POET sub-components, which eventually exhibits a multi-layer structure. The Multi-layer System An energy system may have different layers of energy subsystems. Each of these subsystems could be classified according to the four POET components. The following multi-layer example on a wind energy system illustrates this. Fig. 1.3. A Wind Energy System In a wind energy system, such as in Fig. 1.1.5, mobility energy from the wind is transferred into electricity. This energy transfer efficiency is depen dant on the corresponding technology efficiency. The wind energy system falls into the technology efficiency category. However, a wind system can be further divided into several components such as the wind turbine, power processing component and operation control system. The wind turbine’s efficiency is cate gorized as equipment efficiency; while the power processing component could be technology efficiency and the operation control system in the operation efficiency category. The multi-layer nature of this system would allow a further breakdown into smaller parts of the system. The power processing component could be treated as another energy sub-system. This sub-system consists of the power processing component, the aped regulator and the AC/DC converters. The power quality of the output of the wind system, for instance, is determined by the power processing component and thus can be improved by studying the performance efficiency of the power processing component; the optimal 14 1 Energy Efficiency wind turbine speed regulation improves the operation efficiency; and the op timal design of the AC/DC and DC/AC converters improves the equipment efficiency. In this way, every system could be broken down into smaller parts and opti mally gauged in order to improve efficiency at multiple levels. The boundaries between these different methods of energy efficiency are flexible. The relations between these different components will be discussed in the following section. 1.1.6 Relationships between POET efficiencies The POET efficiency components relate to one another in a number of ways. Two ways of interaction between different components in energy efficient strategies have already been discussed in the previous subsections. Another method of interaction exists. The relationships between these four components are explored in this section. In every system that uses energy, some energy is lost. Reasons for the loss of energy may include theft, leakage or energy wastage. This ’loss’ is due to non-technical aspects, and it has neither relation to the technology or equipment used nor the operation of the system. It is simply considered gone. Conversion (usually from mobility energy into electricity) takes place by means of a certain technology. Technology efficiency is deterministic for all other components of efficiency as it prescribes the system in which energy efficiency is strived for. In the attempt to achieve optimum energy efficiency, the equipment that forms part of that particular technology should comply with specifications and should be properly maintained. Similarly, operation efficiency could be achieved when the system is well coordinated physically as well as in terms of timing. The person in control of the system should also have the necessary skills enabling maximum operation efficiency. Performance efficiency consists of four factors that contribute to an overall performance ef ficient system: Energy performance, time performance and skills performance all of which contribute to a high achieved level of performance efficiency. The inevitable loss discussed previously also forms part of performance efficiency. Consider the following diagram in which the relationships among these aspects of the efficiency components are illustrated in Fig. 1.4. The top layer of the pyramid represents technology efficiency, where the other layers sequentially denote equipment efficiency and operation efficiency, with performance efficiency forming the base. Technology efficiency is primarily concerned with the conversion, process ing and transmission of electricity. In every conversion/process/transmission process some energy is lost. This loss is represented in the most right block in the performance efficiency base (P4). The useful output of generated energy would be the total input energy minus the energy lost. Consider an energy system which convert, process, or transmit n energy sources into either the same form of energy or a different form of energy. ET denotes the useful output energy by technology efficiency, 1.1 POET–Four components of energy efficiency 15 Fig. 1.4. Triangle Structure of POET Ei denotes the i-th kind of input energy; ETi := αi Ei + βi , αi Ei denotes the valid converted, processed or transmitted energy; while βi denotes the wasted energy during conversion, procession or transmission. ET = n n i=1 ETi = n n (αi Ei + βi ), (1.1) i=1 The aim of technology efficiency is to increase the ratio between the total usable energy and the input energy, thus making more energy available for use by decreasing loss. It could be expressed as: ET ηT := _n i=1 Ei . Let us examine the relationship between equipment specification and the energy output attained by a specific technology. Equipment efficiency endeav ours to minimise the difference between the output energy as obtained by technology efficiency and the specification of equipment for a certain amount of input into an energy system. For the i-th kind of input energy in an energy 16 1 Energy Efficiency system, the relationship between equipment specification SPi and the output energy achieved through technology efficiency ETi could be expressed in the following way: ηE := n n (ETi − SPi )2 . (1.2) i=1 This is then represented in the pyramid diagram where technology ef ficiency (T1) relates to equipment specification (E1). The maintenance of equipment (E2) would assist in attaining optimal efficiency between technol ogy efficiency (T1) and equipment specification and compensation (E1) thus keeping its efficiency indicator ηE . Equipment maintenance (E2) is not di rectly related to technology efficiency (T1). These relations are shown in the pyramid diagram by the dashed line. The coordination of different components in an energy system would in crease its operation efficiency. As noted previously, the technology used is deterministic of the efficiency that could be attained through equipment and operation efficiency. Thus, system coordination (O1) is determined by technol ogy efficiency (T1). Leading from the explanation of the relationship between the technologies used (T1) and the equipment specifications (E1) above, E1 inevitably then influences the way in which the system in coordinated (O1) as well. An example of system coordination (O1) could be found in the design of the size of a motor needed to power a conveyor belt. The power of the motor should be determined by technical issues such as the geometric position of the two ends of the conveyor belt, the maximum the conveyor belt is expected to transport and the length and width of the belt. Assume that the energy system consists of m components which will be coordinated to improve operation efficiency. The j-th system component has also n forms of input energy sources denoted by Eji . The useful output energy of the j-th component with respect to the i-th input energy form, and this Eji can be written as a function Eji (OP1 , OP2 , OPm , ETi , SPi ). OPk denotes the operating condition of the k-th system component, where i = 1, · · · , n, k = 1, · · · , m. The purpose of operation efficiency is thus to maximize the following ratio: _m _n j=1 i=1 Eji (OP1 , OP2 , · · · , OPm , ETi , SPi ) _n ηO := . (1.3) i=1 Ei Note that during the maximization of operation efficiency, ETi , SPi are fixed and OP1 , OP2 , · · · , OPm are variables. This enables us to consider the operations only to improve operation efficiency. Time coordination and plant wide automation (O2), is affected by the maintenance done on the system equipment (E2) (again delineated by the dashed line in Fig. 1.4). Time-related operational strategies and component coordination for equipment maintenance are some of the equipment efficiency 1.1 POET–Four components of energy efficiency 17 factors that influence time coordination and automation within the plant. The skills, education level and level of experience of a human operator could increase the operation efficiency. This is represented by O3 in Fig. 1.4. As is visible from the figure, skills, experience or educational qualifications are not directly influenced by the type of equipment or technologies that are used. Performance efficiency is rather more complex. Energy performance (P1), time performance (P2), and skills performance (P3) form part of performance efficiency. As explained earlier, loss, theft or leakage in an energy system would impact upon its performance and is therefore represented in P4. A practical example of energy performance (P1) could illustrate the rela tion of energy performance to system coordination (O1), equipment specifica tion (E1) and the type of technology (T1) used. Consider a pump driven by a variable speed motor. The energy performance (P1) of the pump would be its average energy consumption when it is operating at capacity. This energy consumption would be determined by the theoretical technology efficiency (T1) of the variable speed motor, the equipment specifications (E1) for that particular pump and the correct operation of the pump (O1). Time performance (P2) relates with maintenance efficiency of equipment (E2) and the time coordination (O2) within a plant or energy system. It could further be explained using the following example: If E2 represents the maintenance efficiency of a pumping system and O2 the optimal scheduling of existing pumps for a maintenance plan. P2 could then be the resulting maintenance timetable which would imply the relevant cost for maintenance and possible benefits brought by the maintenance activity. Skills performance (P3) would be determined by the operation skills (O3) of an energy manager. Operation skills, as represented by O3, could include education level and experience. For instance, if the operation skill (O3) of one person working as an energy manager exceeds that of another, the resulting energy savings will be represented by skills performance (P3). Presenting performance efficiency as a formula, is rather complex. It could be written as a function ηP := φ(ηT , ηE , ηO , ηN ), where ηN is the non-technical energy losses in the performance efficiency irrel evant to technology, equipment, and performance efficiencies. The φ function can be simplified as ηP := α1 ηT + α2 ηE + α3 ηO + α4 ηN , where α1 , α2 , α3 , α4 are nonnegative constants. A zero αi , say, i = 3 will imply the corresponding equipment efficiency does not affect the performance efficiency; while α4 = 0 implies that there is no non-technical losses in this energy system. It is evident from the discussion above that some parts of the efficiency components could be regrouped. Possible efficiency levels is determined by 18 1 Energy Efficiency the technology, and these aspects could be grouped together: technology effi ciency (T1), equipment specification (E1), system coordination (O1) and the performance of the energy system (P1). These parts form the energy group since they are all likewise influenced by the specific energy technology and energy efficiency needs to be obtained in the realm of the technology used. Energy efficiency could also be improved through time planning. This group, named as time planning group, consists of equipment maintenance (E2), time coordination (02) and time performance (P2) all of which are time related. Maintenance (E2), skills (O3) and theft/loss (P4) often denote the behavior changes of end users in the energy system. Consider the following: energy efficiency could be improved through behaviour changes such as developing and sustaining a maintenance plan (E2), improving skills through development programmes and training (O3) and creating awareness about energy loss (P4). P1 and P2 are determined by technical factors such as the technology in an energy equipment and advanced optimization of system component coor dination. P3 and P4 are determined by non-technical factors such as the skill training for energy system operations, energy waste/loss reduction, etc. In the following section we will take a look at how energy management plans are developed. The POET decomposition and grouping become extremely interesting and useful when they are used to plan and prioritize energy management activities, projects, programmes and human support and interventions. For instance, a “quick win” in detecting the non-technical losses is usually the first target. “Low hanging fruits” are normally picked up in addressing behavior change. Some existing DSM policy programmes quantify energy saving potentials in different categories and groups ([18]), thus offer strategies directions for dif ferent stages of energy efficiency and DSM projects. 1.2 Energy Management using POET In the previous section, the relationships among the efficiency components were explored. These gave insight into the technical and non-technical meth ods that could be used to improve energy efficiency in a plant or any other energy generating or consuming system. In this section, the development of an energy management plan, the activities involved in energy management and the research and development of energy management will be discussed using the POET components of energy efficiency as foundation. 1.2.1 Decisive and Driving Methods in approaching energy management The method in which energy efficiency is approached is important as it may, in itself, affect the ultimate efficiency of an energy system. There are two ways 1.3 Extensions of POET 19 in which energy efficiency could be approached, although it should be kept in mind that these are not separate methods, mere different ways in which to address the same problem. They are however distinct enough in their approach to be discussed separately. First, an energy efficiency problem could be approached from the technol ogy side. This would entail taking available technology, developing appropriate equipment and looking for suitable operation methods that would maintain a certain level of performance. Let us call it the Decisive Method, in which the available technology is the decisive factor in all other energy efficiency activities. The Decisive Method would entail the existing energy system to be analysed, through the use of energy audits and modelling. Energy efficiency improvement and saving opportunities would be identified through the audits and energy modelling. Clear objectives, in the form of possible percentages on energy saving could be obtained from these results. The second way in which energy efficiency could be approached is by look ing at the performance of any given energy system. From the practical demand for energy or the market analysis of performance efficiency, the operations and design of equipment could be analysed in a search for energy saving oppor tunities. As these opportunities are identified and equipment is improved, the technology might start to change. This method would result in markets driving the development in technology and we would thus call it the Driving Method. Often, energy system design is done involving systems planning and optimisation. Once the Driving Method is complete, one may start again, using the Decisive Method, and vice versa. This cyclical improvement from technology to performance and from performance to technology would ultimately lead to an increasingly efficient energy system. The energy management activity is a human intervention aimed at steering the EI and the SEI in the same direction if the EI and SEI are working against eath other. Good energy management would make both technical and finan cial sense. Attaining a sustainable solution is a complex task. It may require a change in lifestyle, a change in the method in which goods are manufactured and in extreme cases may even require certain actions to cease completely. The drive toward renewable energy has the ultimate goal of maintaining produc tion while decreasing the environmental impact, thus being able to produce sustainable. Buy-in from top management and the organisational structure are determintal. So a second criterion for sustainability is that the solution is support by an organisational structure to the success of a project. 1.3 Extensions of POET The four POET components can be further understood from their extensions in energy management (EM) activities and the research and development of EM. 20 1 Energy Efficiency 1.3.1 Energy Management Activities In this section the four POET components will be used to discuss the activ ities undertaken in energy management. Energy management activities are impacted by technology and human influences. These will be discussed sepa rately in the following section. Strategic EM activities The strategic EM activities are put together by a full cycle of actions: Energy audit, Energy planning ,and Monitoring and Assessment. (i) Energy audit: Energy audit is a process to identify energy efficiency improvement and energy saving opportunities. This energy audit process can be divided into three layers: conceptual layer, active layer, and technical layer. In the conceptual layer, conceptual design of the energy audit is done to determine the focus and content of the energy audit. For example, the focus of the conceptual energy audit can be performance efficiency and operation efficiency, or all the four POET components. The relevant methods to conduct conceptual energy audit can be questionnaires and existing various auditing checklists can be adopted in the designing of the questionnaires. The active layer involves further investigations on the energy system to be audited, and a work-in site visit is needed to collect necessary information. Again, this active energy audit can be done in any of the POET components of this energy system. The technical layer needs technical aids such as exact meter reading, daily/monthly electricity bills, on line monitoring, etc. This kind of audit can be done for any part of the POET components. The application of the POET classification in the identification of energy efficiency improvement opportunities are illustrated below. Consider Fig. 4: Fig. 4 lists the production and the corresponding energy consumption of a production plant. The energy consumptions have three clusters A, B, and C. There are a few points out of these three clusters which are scattered here and there, these are called outliers. The outliers are ignored because from a statistical point of view they do not provide reliable information. In each cluster there are points which have the same production but differ ent energy consumption, and points which have the same energy consumption but different production. These points indicate that energy consumption may increase or decrease while the same level of production is maintained. The un derlying reason for this might be very complicated. Consider the following: if it is already known that there were neither new technology introduced nor new equipment purchased, then there will be performance efficiency improvement opportunities at these points Points at cluster B, quite clearly has a higher production-to-energy ratio that the points in clusters A and C. Therefore, cluster B has the highest 1.3 Extensions of POET 21 Fig. 1.5. Energy Consumption v.s. Production operation efficiency compared to clusters A and C. In order to make optimal use of energy in production, the energy consumption and production range should be around cluster B. Production outside of this range will have a lower energy efficiency. (ii) Energy Planning Energy planning consists of putting together energy efficiency projects and programmes, and soliciting the human support. (ii.1) Projects and Programmes: The extensions of POET in EM projects and programmes can be analyzed through three aspects: General issues, actions, and classifications of projects and programmes. The general issues include the awareness arising to promote performance efficiency, peaking shifting to increase operation efficiency, motor efficiency to improve equipment efficiency, and the relevant research to support technology efficiency. This may include information of technological nature about energy conservation products, process and programmes, as well as their fiancial via bility and social acceptability. The actions in projects and programmes also correspond to POET effi ciencies. DSM activities such as simple peak shifting and time management, the use of energy saving lamps, etc, correspond to performance efficiency; op 22 1 Energy Efficiency eration optimization and skill training correspond to performance efficiency; retrofitting of existing facilities corresponds to equipment efficiency; and cap ital investment and the relevant research on energy efficiency improvement correspond to technology efficiency. The classifications of existing energy management projects and programmes according to the POET components will further help to understand energy efficiency improvement. For example, it is important to understand the es sential differences between a load shifting project and other EE improvement projects such as the replacement of incandescent lights into CFLs. In South Africa,there are more than 500 DSM projects which have been finished and supported by the main electricity supplier. We are currently leading the clas sifications of these projects according to the four POET components. (ii.2) Human Support to EM activities There are many human supports to EM activities such as policies and regulations; incentives, competitions, awards, or penalties; and human sensi tizations. Human support at the policy or regulation level plays a fundamental role in EE activities. For example, green rating image of electrical appliances, energy saving lamps (e.g., CFL) and geysers (e.g., solar water heaters), and electricity tariff (e.g., TOU tariff and maximum demand charges) have greatly stimulated the interest, research, and investment on energy efficiency projects and activities; the voluntary load shedding policy and dynamic market par ticipation policy are provided by the main electricity supplier in South Africa ([17]) to support the operation efficiency; controlled list of new energy efficient products and governmental procurement have promoted equipment efficiency; deregulated market, feed-in tariff for electricity generated by renewable re sources or other distributed generators, EE Act, etc, have greatly improved technology efficiency. Supports such as incentives, competitions, awards and penalties are also important in EE improvement. For example, TOU tariff encourages the perfor mance efficiency by stimulating energy use at off-peak time while penalizing energy use at peak time; the Power Conservation Programme ([48]) of the Department of Minerals and Energy of South Africa adds compulsory power saving aims to end users to improve operation efficiency; controlled list of inefficient products and appliance labeling focuses on equipment efficiency; judge criteria of EE awards and competitions include the EE improvement at all the four POET components; and the tax incentive in South Africa also rewards the EE improvement in any of the POET components. POET can also be considered from the viewpoint of human sensitizations. For example, performance efficiency is usually improved by alerting the gen eral public and carrying on an awareness campaign; operation efficiency can be increased by providing human resource training on procedural guidance of work flow; equipment efficiency is enhanced by purchasing new energy effi cient equipments from product exhibitions and operating the equipments by accredited professionals; while technology efficiency improvement opportuni 1.3 Extensions of POET 23 ties are generally found in technology road shows and relies on formal higher education. (iii) Monitoring and Assessment The POET components can also be understood from the energy system monitoring and assessment (MA) aspects which include measures of MA, MA contents, MA timeline, and governing of MA. The MA measures consists of the following parts: the verification of perfor mance efficiency of an energy system; the measurement of operation efficiency; the specifications of equipment; and the evaluation of technology efficiency. Note that equipment specifications can often be treated as an indicator of en ergy efficiency of an equipment, thus it is an important part of MA measures. The evaluation of technology efficiency is particularly important for MA when a new greenfield energy efficiency project is proposed since a greenfield project has no a direct object to be compared with and the evaluation can only be based on the feasibility of a project proposal and the maximum amount of energy efficiency improvement or energy saving claimed in the proposal. The contents of MA for an energy system include the energy protocols for performance efficiency, the operational procedures for operation efficiency, the standards for equipment efficiency; and potential and feasibility of new technologies to improve technology efficiency. These contents help much the monitoring and assessment of the energy efficiency of an energy system. The timeline of MA is obvious: the MA of performance efficiency happens after the implementation of an energy efficiency project; the MA of operation efficiency needs information on real current conditions; the MA of equipment efficiency relies on the controlled current conditions; and the MA of technology efficiency depends on the controlled predictions of the energy system. The governing of MA is as follows: performance efficiency is governed by Measurement and Verification (M&V) bodies; operation efficiency is under the control of engineering councils; equipment efficiency is determined by specifi cations released by government organizations such as bureau of statistics; and technology efficiency is financially supported and thus constrained by banks, research foundations, etc. The MA of performance efficiency is often conservative–a project is moni tored and assessed according to its averaged or worst efficiency under normal operating conditions. The MA of operation efficiency is real–the MA results are based on real measured information. Equipment efficiency is often mon itored and assessed under ideal real conditions, for example, the equipment specifications are often given under laboratory conditions, while the same con ditions may not be satisfied in a practical application. Technology efficiency is assessed optimistically since its assessment is often based on a project pro posal and the project is often approved by the proposal feasibility and the maximum possible percentages of energy efficiency improvement and energy savings. It is worthy to note the MA measures mentioned above are actually the Measurement and Verifications (M&V) of energy projects. According to the 24 1 Energy Efficiency International Protocols on Measurement and Verification ([15]), there are four methods for any M & V project: Options A, B, C, and D. Option A is called Partially Measured Retrofit Isolation, and the savings are determined by partial field measurement of the energy use of the system, i.e., the energy use of the isolated equipment, which is affected by an energy management programme, is measured. The partial measurement means that some but not all parameter may be stipulated, if the total impact of possible stipulation errors is not significant to the savings. Option A is applicable if interactive effects between energy management innovations or with other facility equipment can be measured or assumed to be not significant. This Option A corresponds to equipment efficiency in the sense that the equipment under consideration is isolated and often has less interactive effects with the rest of the energy system. Option B is called Retrofit Isolation, and the savings are determined by field measurement of the energy use of the systems to which the energy man agement programme was applied. The savings determination techniques of Option B are identical to those of Option A except that no stipulations are allowed under Option B. Option B is applied to the case that interactive ef fects between different energy management innovations or with other facility equipment can be measured or assumed to be immaterial. This option corre sponds exactly to operation efficiency in the sense that Option B measures savings of different components of a whole energy system. Option C is named as Whole Facility, and the savings are determined by measuring energy use at the whole facility level. It corresponds to performance efficiency in the sense that Option C measures the total energy savings of the whole energy system and does not consider energy savings of subsystems, which implies that Option C cares only the total performance of the whole facility. Option D is termed as Calibrated Simulation, and the savings are deter mined through simulation of the energy use of components or the whole fa cility. It corresponds exactly to technology efficiency in the sense that Option D requires the modelling of the energy system and the calibrated computer simulation of the energy usage in which advanced technologies involved in the energy procession, transmission, and conversion in the system are needed for the energy usage modeling process. 1.3.2 Engineering EM activities The extensions of POET components in the Research and Development of EM can be analyzed on the applications of this POET classification to other research fields and the other engineering examples. Research fields In the research fields of chemical engineering, mechanical engineering, elec trical engineering, etc, classifications similar to POET can also be made in 1.3 Extensions of POET 25 some branches of these fields. For example, in the automatic control branch in electrical engineering, a POET-like classification can be done as below, and thus one can use a control system approach to investigate energy efficiency problems. In a control system, there are four important components which are used to obtain an optimal control for a system. In fact, the purpose of control theory is to find a good controller for a physical system, therefore the first important component in a control system is to identify the objectives of control. The objective functions are usually determined by external factors to be controlled, thus the objectives can be used as indicators to measure the performance efficiency. The second component is to model the system dynamics. This is to model the physical interactions and constraints of different system components by deep understanding on the technical phenomenon. This component is therefore correlated to the basic features of technology efficiency. The third component is trajectory planning or operating point identifica tion which is often determined by the relations and coordinations of internal system components. This can be done in an open loop nature such as trajec tory planning, plant wide automation, as well as a closed-loop nature such as system integration and coordination. Both of these open loop and closed-loop strategies are essential issues in operation efficiency. The fourth component is the implementation of controllers or embedded systems. These are expected to be done as specified in the physical realizations via actuator devices and the corresponding lower level controllers. It follows that equipment efficiency corresponds to the fourth component of the system. Engineering examples The POET components are comprehensible from their applications in en gineering examples. In the example of a conveyor belt energy system, the optimized on/off scheduling in terms of a TOU tariff can reduce the electric ity cost and thus improve its performance efficiency; the optimized belt speed and feeding rate control will increase the operation efficiency; the replacement by new motors is a booster for equipment efficiency; and the installation of a motor with a variable speed drive can enhance the technology efficiency. All these efficiency improvement activities can be guided by proper research work: the optimized on/off scheduling and the optimized belt speed and feed ing rate control can be obtained through solving the corresponding global optimization problems; and the design of new energy efficient motors, includ ing motors with variable speed drives, depends largely on the corresponding research advancement. Another engineering example is the control of a train. The shortest route planning, the minimum time planning problem, or the least energy cost prob lem, for the train will correspond to the performance efficiency as these prob lems are determined by external factors. The differential equations which gov 26 1 Energy Efficiency erns system dynamics belongs to the technology efficiency of the train system; the coordinating of the forces to run up or down an incline, and open or closed loop trajectory or speed planning correspond to the operation efficiency. The electronic control of the pneumatic brake corresponds to the equipment effi ciency. The above two sections are best summarized in the following tables. Fig. 1.6. EE Components 1.3 Extensions of POET Fig. 1.7. EE Extensions 27 28 1 Energy Efficiency Fig. 1.8. EE Extensions (continued) 1.3 Extensions of POET 29 Fig. 1.9. EE Extensions (continued) Note that in the above two tables, there are different colours in the columns. The green color denotes that a technology efficiency improvement project needs often capital investment, and is often a new project; thus often called a “greenfield” project. The other three columns for POE efficiencies cor respond to the energy efficiency improvement on existing old projects, there fore these projects are called ‘brownfield’ projects, and thus the tree columns are colored in colors similar to brown. The column to the left of performance efficiency is coloured in black and represents existing part in energy efficiency which can not be explained by the science and engineering today, but perhaps can be well explained in the future. There are many examples in energy efficiency which are obviously explained nowadays but were mysterious to people living a thousand years ago. The column to the right of Technology efficiency is in white colour and represents things (such as EE indicators) in energy efficiency which are clear at the moment but may be changed in the future and yet we still do not know which things will possibly be changed in the future. For example, to protect the environment the reduction of carbon emission is an important EE indicator. However, it is not know if it is still an important EE indicator in the future if we do not have any environmental problem then.
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