Numerical simulation and parametric sensitivity study of particle size distributions in a burner-stabilised stagnation flame Edward K. Y. Yapp1 , Dongping Chen1 , Jethro Akroyd1 , Sebastian Mosbach1 , Markus Kraft1,2 , Joaquin Camacho3 , Hai Wang3 1 Department of Chemical Engineering and Biotechnology University of Cambridge 2 School of Chemical and Biomedical Engineering Nanyang Technological University 3 Department of Mechanical Engineering Stanford University 3rd July 2015 1 / 27 Objectives 1 Model soot formation for the burner-stabilised stagnation flame configuration 2 Perform a parametric sensitivity study 3 Characterise various aspects of soot morphology 4 Discuss implications on mobility sizing experiments 2 / 27 Burner-stabilised stagnation flame Stagnation plate/sample probe (Ts) z u vr Hp r Burner (Tb) • Sample probe integrated into plate1 • Removes need to carry out arbitrary “time or spatial shifting” 1 Abid et al. Combust. Flame, 156 (2009) 1862–1870. 3 / 27 Experimental conditions Stagnation plate separation, Hp (cm) Fuel composition (mol%) Velocity (STP) (cm/s) Equivalence ratio (-) Burner temperature, Tb (K) Values 0.55, 0.6, 0.7, 0.8, 1.0, 1.2 16.3 C2 H2 , 23.7 O2, 60 Ar 8 2.07 473 4 / 27 Computational method Experimental conditions Mechanism, thermodynamic and transport data Oppdif Pre-processing Temperature Species Detailed population balance model PSDs Fringe length distributions TEMs Post-processing 5 / 27 Particle representation Aggregate Primary particle PAH • Connectivity matrix • Common surface area • Sintering level • PAHs rigidly stick • Edge carbon atoms • Fringe length 6 / 27 A; BÞ ¼ K sf ðA; BÞ þ K fm ðA; BÞ ð4Þ Particle processes ere A and B represent particles or PAHs. A and re particles for a coagulation process, A and B x ¼ ðq; s; gÞ: The optimisation consists of two c steps: a low discrepancy series method by a quadratic response surface optimi 7 / 27 Model parameters (1) Minimum particle inception size (number of carbon atoms) (2) Soot density, ρ (gcm−3 ) (3) Smoothing factor, s (-) (4) Growth factor, g (-) (5) Critical number of PAHs in a primary particle before g is applied, ncrit (-) (6) Sintering model: - A (sm−1 ) - E (K) - dcrit (nm) Value pyrene dimer 32 carbon atoms 1.4 1.69 0.0263 50 1.1 × 10−14 9.61 × 104 1.58 8 / 27 Maximum temperature, T 1500 3.5 1000 dT / dH Temperature (K) Experiment ABF USC #10 4 3 2.5 2 0 0.01 0.02 H 500 0 0.2 0.4 0.6 0.8 f,max 2000 (K) Temperature 1 Distance from burner surface (cm) 1.2 2000 1900 1800 1700 1600 1500 0.5 Experiment ABF USC 0.6 0.7 0.8 0.9 1 1.1 1.2 Separation distance, Hp (cm) • Maximum flame temperature increases with separation due to reduced conductive heat transfer to the stagnation plate • ABF underpredicts temperature: Larger flame speed, faster temperature rise and greater heat loss to burner 9 / 27 Species sensitivity to temperature −4 5 H mole fraction, XH −8 x 10 4 Energy equation Imposed temperature 4 3 2 1 0 0.0 0.2 0.4 0.6 0.8 1.0 Distance from burner surface, H (cm) 1.2 Pyrene mole fraction, XA4 6 x 10 Energy equation Imposed temperature 3 2 1 0 0.0 0.2 0.4 0.6 0.8 1.0 Distance from burner surface, H (cm) 1.2 • H atoms are critical to radical site generation in PAH molecules and soot surfaces, and A4 is the gas-phase transfer species 10 / 27 Particle size distributions: Base case 10 Energy equation Imposed temperature 12 Hp = 0.55 cm 1011 1010 109 10 8 10 7 10 6 4 6 810 30 50 Particle diameter, Dp (nm) 1013 dN/dlog(Dp) (cm-3) dN/dlog(Dp) (cm-3) 1013 1012 Energy equation Imposed temperature 1011 Hp = 1.2 cm 1010 109 108 107 106 4 6 810 30 50 Particle diameter, Dp (nm) • PSDs are in qualitative agreement; but quantitatively differ notably • Discrepancy is not entirely the consequence of temperature 11 / 27 Features of the particle size distribution (b) Coagulation peak dN/dlog(Dp) (cm-3) (a) Inception peak (c) Trough (d) “Largest” particle Particle diameter, Dp (nm) 12 / 27 dN/dlog(Dp) (cm-3) 1013 12 Base case X A4 = 2 # 10-9 1011 X A4 = 4 # 10-9 1010 X A4 = 8 # 10-9 10 109 108 107 106 4 6 810 30 50 Particle diameter, Dp (nm) Pyrene mole fraction, XA4 (-) Sensitivity to A4 concentration 10 #10-9 A Trough 8 Coagulation ! peak 6 4 2 0 5 10 15 20 25 Particle diameter, Dp (nm) • Increasing the pyrene concentration leads to a systematic shift in both the position of the trough and the coagulation peak 13 / 27 Summary of parametric sensitivity study (b) Coagulation peak dN/dlog(Dp) (cm-3) (a) Inception peak (c) Trough (d) “Largest” particle Increase in inception size Increase in coagulation rate Increase in pyrene concentration Particle diameter, Dp (nm) 14 / 27 Soot morphology: PAH evolution 2000 Tf (K) BC 1500 A D E 1000 500 0.0 0.2 0.4 0.6 0.8 1.0 1.2 H (cm) 15 / 27 % of Fringes Soot morphology: inception zone A D E 1000 500 0.0 0.2 0.4 0.6 0.8 1.0 1.2 H (cm) Probability density (−) BC Tf (K) 20 0 2000 1500 40 0.8 3.2 5.6 8.0 Fringe Length (nm) 2 10 0 10 −2 10 0.0 0.5 1.0 Sintering level (−) 16 / 27 % of Fringes Soot morphology: aggregate formation A D E 1000 500 0.0 0.2 0.4 0.6 0.8 1.0 1.2 H (cm) Probability density (−) BC Tf (K) 20 0 2000 1500 40 0.8 3.2 5.6 8.0 Fringe Length (nm) 2 10 0 10 −2 10 0.0 0.5 1.0 Sintering level (−) 17 / 27 Implications on mobility sizing experiments 13 13 10 12 p dN/dlog(D ) (cm−3) 10 11 Hp = 0.55 cm 10 10 10 9 10 8 10 7 10 Original measurement New measurment Computed 12 dN/dlog(Dp) (cm−3) Original measurement New measurment Computed 10 11 Hp = 0.80 cm 10 10 10 9 10 8 10 7 10 10 6 6 10 4 6 8 10 30 Particle diameter, Dp (nm) 50 10 4 6 810 30 50 Particle diameter, Dp (nm) • New measurements repeated at Stanford facility as well as two other facilities using four different burners2 • Onset of bimodal PSD occurs even at the smallest separation of 0.55 cm 2 Camacho et al. Combust. Flame (2015) (in preparation). 18 / 27 Ratio of particle mass to equivalent collision diameter spherical mass Implications on mobility sizing experiments 1 0.8 0.6 0.4 Hp = 0.55 cm 0.2 Hp = 0.70 cm Hp = 1.00 cm 0 4 6 8 10 30 Particle diameter, Dp (nm) 50 • Mobility diameter and the spherical particle assumption overestimate the particle mass • Ratio of actual-to-estimated particle was 0.5–0.6 for particles in the size range of 20–25 nm, and about 0.9 for smaller particles 19 / 27 Conclusions 1 Presented a modelling study of soot formation for a laminar premixed ethylene burner-stabilised stagnation flame. 2 A parametric sensitivity study was performed to understand the cause of the discrepancies between the experimental and computed PSDs. 3 Illustrated a dependence of soot morphology upon flame conditions in the post-flame region. 4 New measurements were made which went some way towards explaining the discrepancy between the experiment and the model 20 / 27 Acknowledgements CoMo GROUP 21 / 27 • E.K.Y.Yapp, D. Chen, J. Akroyd, S. Mosbach, M. Kraft, J. Camacho, H. Wang, Comb. Flame 162 (2015) 2569–2581 Questions? 22 / 27 Main species profiles 0.2 Energy equation Imposed Temperature Mole fractions CO 0.15 H2O H2 0.1 CO2 0.05 C2H2 0 0.0 C2H4 0.2 0.4 0.6 0.8 1.0 Distance from burner surface (cm) 1.2 • Concentrations are nearly constant 23 / 27 Key gas-phase species −8 3 −4 Pyrene mole fraction, XA4 H mole fraction, XH 4 x 10 3 2 1 Benzene mole fraction, XA1 2 1 0 0.0 0 0.0 3 x 10 0.2 0.4 0.6 0.8 1.0 Distance from burner surface, H (cm) −4 x 10 1.2 0.2 0.4 0.6 0.8 1.0 Distance from burner surface, H (cm) 1.2 • Flames similar up to 0.2 cm while length of post-flame region increases with separation 2 • Low temperature flame: A1 1 increases in post-flame region • A4 decreases in post-flame region 0 0.0 0.2 0.4 0.6 0.8 1.0 Distance from burner surface, H (cm) 1.2 due to nucleation and condensation 24 / 27 dN/dlog(Dp) (cm-3) 1013 Base case 64 carbons 128 carbons 256 carbons 1012 1011 1010 109 108 10 7 106 4 6 8 10 30 50 Minimum particle inception size Sensitivity to minimum particle inception size 1200 1000 Particle diameter, Dp (nm) Coagulation ! peak 800 600 400 200 0 0 5 10 15 20 25 Particle diameter, Dp (nm) • Overall shift in the position of the coagulation peak to larger diameters • Increasing the minimum particle inception size increases the average size of PAHs in a particle 25 / 27 dN/dlog(Dp) (cm-3) 1013 Base case coagRate # 2 coagRate # 4 coagRate # 8 1012 1011 10 10 109 108 107 106 4 6 810 30 50 Particle diameter, Dp (nm) Coagulation kernel factor (-) Sensitivity to coagulation rate 10 8 A Trough 6 Coagulation ! peak 4 2 0 0 5 10 15 20 25 Particle diameter, Dp (nm) • Overall shift in the position of the coagulation peak to larger diameters • Increasing the coagulation rate increases the number of PAHs in particle 26 / 27 Interpretation of mobility diameter 13 10 12 dN/dlog(Dp) (cm−3) 10 Point contact Sintered Spherical 11 10 10 10 9 10 8 10 7 10 6 10 4 6 8 10 30 Particle diameter, Dp (nm) 50 27 / 27
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