General Instruction Pages Train Operating Conditions Manual SECTION 4 TRAIN MARSHALLING Version: 2.0 Issued: July 2016 CRN TOC Section 4-Train Marshalling.doc © JHR Section 4 UNCONTROLLED WHEN PRINTED Version 2.0 General Instruction Pages Train Operating Conditions Manual Document control Revision Date of Approval 1.0 18/10/11 2.0 8/7/16 Summary of change For publication Reviewed for currency Summary of changes from previous version Section Summary of change CRN TOC Section 4-Train Marshalling.doc © JHR Section 4 UNCONTROLLED WHEN PRINTED Page 1 of 5 Version 2.0 General Instruction Pages Train Marshalling Train Operating Conditions Manual TRAIN MARSHALLING Marshalling involves making up the vehicle consist of a train. There are a number of marshalling restrictions that apply to freight trains to ensure safe and reliable operation. Loaded vehicles should be marshalled immediately behind the locomotive(s), where possible. The position of a vehicle within a train is also determined by: the draw capacity brake equipment type main reservoir hoses (where fitted) type of vehicle (e.g. wooden body) vehicle destination dangerous goods length difference between adjacent vehicles independent brake fitted (‘B’ wagons) Assisting (banking) the train from the rear The overall length of a train includes all locomotives whether powering, off line, dead attached or banking. DRAW CAPACITY The draw capacity of a vehicle is determined by the: coupler strength draft gear capacity or underframe strength whichever is the weakest link, and is specified for each vehicle type in Section 10 Locomotives and Rolling Stock Data pages. TRAIN LENGTH RESTRICTIONS DUE TO BRAKE TYPE The brakes on a train apply and release due to changes in pressure in the brake pipe. These pressure changes are less definite the further the vehicle is from the locomotive(s). To ensure that the brakes on vehicles operate correctly towards the rear end of a train, operating limits have been determined based on the brake equipment sensitivity. Less sensitive equipment must be marshalled towards the front of a train where the pressure change is more prominent. When a train is being marshalled at its point of origin, remarshalled or has vehicles attached enroute the brake type listed in Section 10 Locomotives and Rolling Stock Data pages must be checked against the following table to ensure these limits are not exceeded. The train length includes all locomotives on the train. Brake type TRAILING TONNAGE TABLE © JHR Section 3 Allowable vehicle position in train B1 Any position in the first 900 metres of train B2 & B3 Any position in the first 1500 metres of train B4 Any position in train E1 Any position in train (all locomotives and wagons ECP braked) The trailing tonnage table indicates the trailing load permitted to be hauled behind a vehicle according to its draw capacity. UNCONTROLLED WHEN PRINTED Page 2 of 5 Version 2.0 General Instruction Pages Train Marshalling Train Operating Conditions Manual The trailing load is determined from the draw capacity of the vehicle and the ruling grade on the route the train is travelling. Vehicles with light draw capacity shall be marshalled towards the rear of the train or towards the centre in the case of a push / pull train providing it complies with other marshalling restrictions listed below. The tonnages given below are inclusive of the mass of the vehicle being assessed. DRAW CAPACITY MN GRADES 1 : X 30 33 35 40 45 48 50 55 60 66 70 72 75 77 80 85 90 95 216 433 649 866 1082 1299 1515 1731 1948 2164 2381 2597 2813 3030 3246 3463 3679 3896 4112 4328 4545 4761 4978 5294 5410 5627 5843 6060 6276 6493 6709 6925 7142 7358 7575 7791 8007 8224 8440 8657 8873 9090 9306 9522 9739 9955 10172 10388 10604 10821 223 447 670 893 1117 1340 1563 1787 2010 2233 2457 2680 2903 3127 3350 3573 3797 4020 4244 4467 4690 4914 5137 5360 5584 5807 6030 6254 6477 6700 6924 7147 7370 7594 7817 8040 8264 8487 8710 8934 9157 9380 9604 9827 10050 10274 10497 10720 10944 11167 235 469 704 939 1173 1408 1643 1877 2112 2347 2581 2816 3051 3286 3520 3755 3990 4224 4459 4694 4928 5163 5398 5632 5867 6102 6336 6571 6806 7040 7275 7510 7744 7979 8214 8449 8683 8918 9153 9387 9622 9857 10091 10326 10561 10795 11030 11265 11499 11734 246 492 737 983 1229 1475 1720 1966 2212 2458 2703 2949 3195 3441 3687 3932 4178 4424 4670 4915 5161 5407 5653 5898 6144 6390 6636 6882 7127 7373 7619 7865 8110 8356 8602 8848 9094 9339 9585 9831 10077 10322 10568 10814 11060 11395 11551 11797 12043 12289 257 513 770 1026 1283 1540 1796 2053 2310 2566 2823 3079 3336 3593 3849 4106 4363 4619 4876 5132 5389 5646 5902 6159 6416 6672 6929 7185 7442 7699 7955 8212 8468 8725 8982 9238 9495 9752 10008 10265 10521 10778 11035 11291 11548 11805 12061 12318 12574 12831 100 110 120 TRAILING LOAD TONNES 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 L 0.75 0.80 0.85 M1 0.90 0.95 1.00 1.05 1.10 1.15 1.20 1.25 M2 1.30 1:35 1.40 1.45 1.50 1.55 1.60 1.65 1.70 1.75 H 1.80 1.85 1.90 1.95 2.00 2.05 2.10 2.15 2.20 2.25 2.30 2.35 2.40 X 2.45 2.50 © JHR Section 3 94 189 283 377 471 566 660 754 849 943 1037 1131 1226 1320 1414 1509 1603 1697 1791 1886 1980 2074 2169 2263 2357 2451 2546 2640 2734 2829 2923 3017 3111 3206 3300 3394 3489 3583 3677 3771 3866 3960 4054 4149 4243 4337 4431 4526 4620 4714 103 206 309 412 515 618 721 823 926 1029 1132 1235 1338 1441 1544 1647 1750 1853 1956 2059 2162 2265 2368 2470 2573 2676 2779 2882 2985 3088 3191 3294 3397 3500 3603 3706 3809 3912 4015 4117 4220 4323 4426 4529 4632 4735 4838 4941 5044 5147 109 217 326 435 543 652 760 869 978 1086 1195 1304 1412 1521 1629 1738 1847 1955 2064 2173 2281 2390 2499 2607 2716 2824 2933 3042 3150 3259 3368 3476 3585 3694 3802 3911 4019 4128 4237 4345 4454 4563 4671 4780 4888 4997 5106 5214 5323 5432 123 245 368 491 613 736 858 981 1104 1226 1349 1472 1594 1717 1860 1962 2085 2207 2330 2453 2575 2698 2820 2943 3066 3188 3311 3434 3556 3679 3802 3924 4047 4169 4292 4415 4537 4660 4783 4905 5028 5150 5273 5396 5518 5641 5764 5886 6009 6131 136 273 409 545 681 818 954 1090 1227 1363 1499 1635 1772 1908 2044 2181 2317 2453 2589 2726 2862 2998 3135 3271 3407 3543 3680 3816 3952 4089 4225 4361 4497 4634 4770 4906 5043 5179 5315 5451 5588 5724 5860 5997 6133 6269 6405 6542 6678 6814 144 289 433 577 722 866 1010 1155 1299 1443 1588 1732 1876 2021 2165 2309 2453 2598 2742 2886 3031 3175 3319 3464 3608 3752 3897 4041 4185 4330 4474 4618 4763 4907 5051 5196 5340 5484 5629 5773 5917 6062 6206 6350 6495 6639 6783 6927 7072 7216 150 299 449 598 748 898 1047 1197 1347 1496 1646 1795 1945 2095 2244 2394 2543 2693 2843 2992 3142 3292 3441 3591 3740 3890 4040 4189 4339 4488 4638 4788 4937 5087 5237 5386 5536 5685 5835 5985 6134 6284 6433 6583 6733 6882 7032 7182 7331 7481 163 325 488 651 813 976 1138 1301 1464 1626 1789 1952 2114 2277 2439 2602 2765 2927 3090 3253 3415 3578 3741 3903 4066 4228 4391 4554 4716 4879 5042 5204 5367 5529 5692 5855 6017 6180 6343 6505 6668 6830 6993 7156 7318 7481 7644 7806 7969 8132 175 351 526 701 877 1052 1227 1403 1578 1753 1929 2104 2279 2455 2630 2805 2981 3156 3331 3507 3682 3858 4033 4208 4384 4559 4734 4910 5085 5260 5436 5611 5786 5962 6137 6312 6488 6663 6838 7014 7189 7364 7540 7715 7890 8066 8241 8416 8592 8767 190 380 571 761 951 1141 1331 1522 1712 1902 2092 2282 2473 2663 2853 3043 3234 3424 3614 3804 3994 4185 4375 4565 4755 4945 5136 5326 5516 5706 5896 6087 6277 6467 6657 6847 7038 7228 7418 7608 7798 7989 8179 8369 8559 8750 8940 9130 9320 9510 200 400 600 800 999 1199 1399 1599 1799 1999 2199 2399 2599 2798 2998 3198 3398 3598 3798 3998 4198 4398 4597 4797 4997 5197 5397 5597 5797 5997 6197 6396 6596 6796 6996 7196 7396 7596 7796 7996 8196 8395 8595 8795 8995 9195 9395 9595 9795 9995 205 409 614 819 1023 1228 1433 1637 1842 2047 2251 2456 2661 2865 3070 3275 3479 3684 3889 4093 4298 4503 4707 4912 5117 5321 5526 5731 5935 6140 6345 6549 6754 6959 7163 7368 7573 7777 7982 8187 8391 8596 8801 9005 9210 9415 9619 9824 10029 10233 212 423 635 847 1059 1270 1482 1694 1906 2117 2329 2541 2753 2964 3176 3388 3600 3811 4023 4235 4447 4658 4870 5082 5294 5505 5717 5929 6141 6352 6564 6776 6988 7199 7411 7623 7835 8046 8258 8470 8682 8893 9105 9317 9529 9740 9952 10164 10376 10587 UNCONTROLLED WHEN PRINTED 267 534 802 1069 1336 1603 1871 2138 2405 2672 2940 3207 3474 3741 4009 4276 4543 4810 5078 5345 5612 5879 6146 6414 6681 6948 7215 7483 7750 8017 8284 8552 8819 9086 9353 9621 9888 10155 10422 10690 10957 11224 11491 11759 12026 12293 12560 12827 13095 13362 288 576 863 1151 1439 1727 2015 2302 2590 2878 3166 3454 3742 4029 4317 4605 4893 5181 5468 5756 6044 6332 6620 6907 7195 7483 7771 8059 8346 8634 8922 9210 9498 9785 10073 10361 10649 10937 11225 11512 11800 12088 12376 12640 12951 13239 13527 13815 14103 14390 308 615 923 1230 1538 1845 2153 2460 2768 3075 3383 3690 3998 4305 4613 4921 5228 5536 5843 6151 6458 6766 7073 7381 7688 7996 8303 8611 8918 9226 9534 9841 10149 10456 10764 11071 11379 11686 11994 12031 12609 12916 13224 13532 13839 14147 14454 14762 15069 15377 Page 3 of 5 Version 2.0 General Instruction Pages Train Marshalling Train Operating Conditions Manual MAIN RESERVOIR Some vehicles are fitted with a main reservoir pipe and hoses. The main reservoir may be used to recharge the air brake system on the vehicle and/or operate pneumatic equipment such as air operated doors or a pneumatic discharge system. On trains containing vehicles with a main reservoir pipe, these vehicles should be marshalled together and coupled to the locomotive(s) or to any other vehicles with main reservoir hoses, which are already attached to the locomotive(s). Where main reservoir hoses are duplicated at each end of a vehicle, all hoses should be coupled and all coupling cocks opened: between locomotives between the rear locomotive and the first vehicle and between the vehicles On some sections of descending steeply graded track, operating restrictions may apply to the total train length/mass of loaded trains in the case where “two pipe” main reservoir equipped vehicles are not marshalled at the front of the train. Vehicles that are fitted with a main reservoir pipe are identified in Section 10 Locomotives and Rolling Stock Data pages. WOODEN BODIED VEHICLES indicates that the vehicle is fitted with a “two pipe” air brake system. The main reservoir pipe recharges the air brake system. indicates that the vehicle is fitted with a main reservoir pipe but it does not recharge the air brake system from that pipe. This vehicle can be marshalled anywhere in a two pipe train but is not categorized as a “two pipe” vehicle. A locomotive hauled train conveying wooden-bodied vehicles at either end of the consist must be worked as a block train unless both terminal vehicles are steel strengthened or they are unoccupied for the duration of the journey A self propelled train containing wooden-bodied vehicles (such as CPH railcars) must be worked as a block train unless such vehicles are fitted with approved hazard warning lights at each terminal end and approved impact resistant barriers on the front and rear windows. LOCOMOTIVE HAULED PASSENGER CARS ON FREIGHT TRAINS Locomotive hauled passenger cars may be marshalled empty anywhere on a freight train, within normal marshalling restrictions, and operated under the same conditions as a freight vehicle. If a passenger vehicle is the last vehicle on a train, an approved end of train marker must be fitted to the rear of that vehicle. TEST ACCOMMODATION AND CREW CARS Test accommodation vehicles or crew cars may be marshalled anywhere within a train consist as determined by the operator or staff travelling on those vehicle(s) and with agreement of the Network Manager. VEHICLES UNDER TEST The approval of the Network Manager is required before any vehicle or train is permitted to undergo on-track tests. © JHR Section 3 UNCONTROLLED WHEN PRINTED Page 4 of 5 Version 2.0 General Instruction Pages Train Marshalling Train Operating Conditions Manual DANGEROUS GOODS All vehicles containing dangerous goods must be labelled in accordance with the provisions of the Australian Dangerous Goods Code (ADG Code). Shunting of vehicles containing or carrying dangerous goods shall be in accordance with Safeworking Rules. Separation between dangerous goods on rail wagons and marshalling of rolling stock containing dangerous goods must comply with the provisions of Volume 2 Part 9 of the current ADG Code and any regulations, provisions or exemptions to that code as approved by the Competent Authority. © JHR Section 3 UNCONTROLLED WHEN PRINTED Page 5 of 5 Version 2.0
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