Accurate Specifications of Ballistic Coefficients Bryan Litz Ballistician, Berger Bullets If the title sounds strangely familiar to you, it’s because the January issue of Varmint Hunter had an article titled “Inaccurate Specifications of Ballistic Coefficients” by Michael and Amy Courtney where measured Ballistic Coefficient (BC) data for several bullets was presented. If you have it handy, I suggest reviewing that article before reading this one. As the Ballistician of Berger Bullets, it’s my responsibility to establish the BC’s of our bullets and so Michael and Amy’s article was very interesting to me, enough so to warrant a response. I would like to applaud Michael and Amy for their experiments to determine BC. I agree that the manufacturers claimed values are often in error and can lead to inaccurate trajectory predictions which ultimately results in missing targets. It was this same situation that drove me to develop a method for experimentally measuring BC’s for myself several years ago. The method I developed has matured into the process that is now used to experimentally determine the official BC’s of Berger Bullets. This article is a brief glimpse into the challenges of measuring BC, and how the effective BC might be different when fired from different rifles. I’m not simply responding in defense of my company’s claims. In fact, we know that the advertised BC of the particular Berger Bullet tested by Michael and Amy Courtney (the .257 caliber 115 grain VLD) was too high, and we’ve taken steps to fix it. As part of a wholesale reassessment of BC’s for Berger bullets, the BC of this and other bullets have been adjusted based on experimental testing. Rather than focusing on whose results are ‘more accurate’, the intent of this article will be to explore some various approaches used to measure the BC’s of bullets and the unique challenges of each. Unfortunately, due to the broad range of material covered, I won’t be going into as much detail as some of the subjects’ merit. My Basic Procedure for Measuring BC The basic procedure that I use to measure BC’s is shown schematically in Figure 1. The bullet is fired and its initial velocity is measured with a chronograph. The first acoustic sensor (microphone) is located at the chronograph, and 3 other sensors are placed in 200 yard intervals downrange out to 600 yards (4 sensors in all). As the bullet flies past each sensor, the supersonic ‘crack’ of the bullet registers and is recorded to a single audio file which is essentially a ‘time stamped’ trajectory for each shot. Typically 5 shots per bullet type are averaged to arrive at a BC. Together with the muzzle velocity, atmospheric conditions, and information about the proximity of the sensors to the trajectory, this raw data can be used to determine the BC of a bullet with great accuracy and precision. My method differs from the Courtney’s in two fundamental ways. We both measure the bullets initial velocity, but I’m measuring downrange time of flight whereas they measure downrange velocity. The ‘two chronograph’ method used by the Courtney’s is inherently more accurate, all else being equal. However, as is usually the case, all else is not equal. My tof measurements span 600 yards, whereas the Courtney’s test spans a distance of only 97 yards. Extending the range between sensors reduces the error caused by uncertainty in the measurement of distance, time and velocity. The instrumentation above produces the sound file below for each shot. The bullets time of flight in each 200 yard segment of it’s trajectory is determined within +/- 0.5 ms and used to determine the BC, and how the BC changes with velocity. The other way in which our tests differ is that I’m measuring the bullets flight over several segments of range, whereas the Courtney test measures the bullets flight over only one interval. Measuring the bullets flight in several segments allows one to measure how BC changes with velocity, which will be discussed later. Now that the basic ideas of the test procedures have been presented, we turn our attention to the uncertainties involved in such a test, and their impact on the measured BC. Measurement Uncertainties The fundamental concept of addressing measurement uncertainty in an experimental set-up is that you want to make sure that the uncertainty of the measurement is small in comparison to its magnitude. For example, if one were to attempt to measure the velocity loss of a bullet over only 10 yards (which is only about 20 fps) with chronographs that have a claimed error of +/- 3 fps, there would be a very large amount of uncertainty in the measurement of velocity loss. However, if you place the same two chronographs 100 yards from each other, the same +/- 3 fps of uncertainty in velocity measurement results in much less error in BC because the bullet looses about 200 fps in 100 yards. The same principle holds for range uncertainty. If the chronographs are placed 100 yards apart and there is +/- 1 yard of uncertainty, there will be more error in the calculated BC than if the chronographs were placed 200 yards apart with the same +/- 1 yard of uncertainty. I have spoken with the Courtneys about their procedures, and it was no surprise to me that they carefully addressed the measurement uncertainties involved in their experiments to measure BC (they both hold PhD’s, Michaels is in experimental physics from MIT!). Although they spared the readers the scientific details in their article, we can rest assured that the experiment was well executed. For example, they did not overlook the step of calibrating their chronographs by shooting thru them in a close tandem arrangement to insure they registered the same velocity (minus ~2-4 fps for the downrange chrono). My test procedure uses long ranges between sensors in an attempt to minimize the effects of measurement uncertainty, and to capture BC in multiple segments. In fact, the increased range between sensors was the driving force that pushed me to use acoustic sensors rather than chronographs downrange. In order to measure downrange velocity, you have to ‘thread the needle’ with each shot by putting it straight thru the skyscreens of the near and far chronograph. This practice would inevitably lead to destruction of one or more of the downrange chronographs if they’re placed much past 200-300 yards. I chose to use acoustic sensors and measure time of flight because the microphones are able to detect the passage of the bullet from 10’s of feet away. This adds the unique challenge of accounting for the time lag between when the bullet passed by the mic until the shock wave reaches it, but it also allows testing at extended ranges because the worry of destroying equipment is removed. The estimated uncertainties of the key variables involved in my test procedure are: distance between mics (+/- 1.5 ft), initial velocity measurement (+/- 3 fps), bullet’s time of flight measurement (+/- 0.0005 sec), distance from bullet to mic as it passes (+/- 1 foot). The cumulative effects of the uncertainties in my method result in average BC measurements that are repeatable within +/- 1%. In other words, if I test a particular bullet type at one date and location, then re-test that same bullet type at another date and location; having instrumented the range from scratch on both occasions, my repeat measurement of that same bullet type will result in a BC that is within +/- 1% of the previously measured value. There are exceptions to this statement, but very few. I’ve briefly described two approaches to experimentally measuring a bullets BC. How do the results compare? Well it just so happens that the Courtney’s and I have measured some of the same bullets for BC, and I will now present a comparison of our results. Comparing results The first bullet that I’ll present results for is the .224 caliber 40 grain Hornady Vmax. This is an interesting case because it represents the ‘bookend’ as the lowest BC bullet tested by the Courtneys. You can see in .224 caliber 40 grain Hornady Vmax Figure 2 that the advertised BC for this bullet (0.200), the BC measured by the Courtneys for an average velocity of 2905 fps (0.199), and the BC measured by myself for this bullet (0.196 @ 2905 fps) are all within 2% of each other, which is fantastic agreement. Since we don’t know what velocity the BC given by Hornady is valid for, I’ve shown it as being a constant 0.200 for all speeds, Figure 2. There is very good agreement on the BC of the 40 even though we know that BC grain Hornady Vmax. All sources are within 2%. changes with speed as indicated by my measurements. Another interesting thing to point out about this bullet is that since it has such a low BC, it suffers a large amount of velocity decay compared to higher BC bullets. Because of the principle of measurement uncertainties discussed above, the BC of this bullet is easier to measure accurately than higher BC bullets because the amount of velocity lost is large compared to the uncertainty of the velocity and time of flight measurement. Higher BC bullets are more challenging to measure accurately because by definition, they lose less velocity over a given range. The next bullet that I’ll present is the .30 caliber 125 grain Nosler Ballistic Tip. This bullet is interesting because the Courtney’s tested it from 3 different rifles and measured a different BC from each rifle. .308 caliber 125 grain Nosler Ballistic Tip Figure 3 shows how our results compare to each other, and to Nosler’s advertised BC for this bullet. In this case, the ‘Litz’ measured BC was higher than the ‘Courtney’ measured BC by an average of 8%. In Figure 3, I Ballistic Coefficients From Various Sources show the error bars associated with the BC’s based on the repeatability of each tests measurements. The interesting thing to note about this bullet is how the measured BC changes with velocity. Even though the Courtney’s fired this bullet from 3 different rifles, the BC they measured for this bullet was lower than the Litz measured BC by roughly the same amount each time. Velocity (fps) Litz BC Courtney BC % difference Remember that the ‘Litz’ 2875 0.345 0.319 (.30/30) 7.5% 2665 0.340 0.308 (.308 Win) 9.4% BC was established by measuring 2132 0.329 0.306 (.30-06) 7.0% the bullets time of flight in Average: 0.338 0.311 8.0% multiple segments for several Figure 3. On average, the Litz BC was 8% higher than the trajectories, all fired from the Courtney BC for the 125 grain Ballistic Tip. same rifle. The fact that the dependence of BC on velocity is roughly the same for both the Litz and Courtney tests shows that there is a repeatable dependency of BC on velocity. The fact that the Courtney BC is on average 8% lower than the Litz BC for this will be discussed after all the comparison data is presented. The final bullet that was tested by both parties is the .308 caliber 150 grain Nosler Ballistic Tip. The Courtney’s only measured this bullet from one speed and from one rifle. Their measured BC was 7.3% lower than the ‘Litz’ BC, which is consistent with the results of the 125 grain Ballistic Tip. .308 caliber Nosler 150 grain Ballistic Tip Ballistic Coefficients From Various Sources Why Were Different BC’s Measured? Two independent and supposedly ‘authoritative’ sources have measured BC’s for the same bullets and came up with different results in 2 out of 3 cases. What gives? This question was the source of many long and educational emails between myself and the Courtneys earlier Figure 4. Comparison of BC’s for the 150 grain Ballistic Tip. this year. Our current belief is that both the Courtney and Litz measurements of BC are accurate. Our working hypothesis for how this is possible is that there are differences in the test rifles that might be causing the bullets to actually fly with more drag in the Courtney test over the 97 yards they used to test. The rifles used by the Courtneys to conduct their testing are for the most part typical light weight factory hunting rifles. Most of the rifles I use in my testing are custom heavy barreled rifles with match chambers. Our hypothesis is that the light weight barrels used by the Courtney’s generate a significant amount of ‘barrel whip’, which induces a relatively large amount of initial ‘tip off’ rate for the bullet. The large initial yaw rate damps out quickly as the bullet ‘goes to sleep’ over a distance of about 50 to 100 yards. Since the Courtney’s test only spans 97 yards, the bullets are flying with significant yaw levels for most of that distance. A 6 Degree Of Freedom (6-DOF) computer simulation was run to illustrate the reduction in BC and shift in point of impact for a bullet fired from a barrel with various initial yaw rates. The results showed that if a bullet were fired with enough of a ‘tip off’ rate from the muzzle to cause a maximum of 10 degrees of yaw, that yaw would dampen to 5 degrees by 50 yards, and 2 degrees by 100 yards. A bullet fired like this would experience a 7.5% reduction in effective BC, and strike about 4” from center at 100 yards compared to a bullet fired with no ‘tip off’ rate. The Courtneys described to me that they’ve observed up to 6” difference in point of impact at 100 yards when working up loads for different weight bullets in their light barreled .30-06 rifle. This point of impact shift is too much to be simply a difference in gravity drop, but is more likely to be evidence that barrel whip is large enough to displace the shot by that much. Damping of a bullets oscillations over the first 100 yards Figure 5. Given an initial ‘tip-off’ rate of 100 radians per second, the bullet reaches a maximum yaw angle of about 11 degrees which damps to about 2 degrees at 100 yards as the bullet ‘goes to sleep’. The pitching and yawing motion of the bullet can cause over 7% reduction in BC. After 100 yards, the oscillations continue to damp below 2 degrees, and the BC is essentially up to its max value. That my test procedure results in higher measured BC’s for the same bullets is consistent with the fact that I’m using heavier barrels which have less ‘whip’, and impart less of an initial ‘tip off’ rate for the bullets. It also makes sense that our measurements for the .224 caliber 40 grain Hornady Amax agree so well. A bullet that small and light would not cause enough recoil and barrel whip to create much of a ‘tip-off’ rate even from a skinny barrel. All 3 of the .30 caliber rifles used by the Courtneys to test the 125 and 150 grain Ballistic Tips wore ‘sporter’ weight barrels, and all 3 produced lower measured BC’s than my medium Palma contour match barrel. The details given above support our working hypothesis that barrel whip might be the reason we measured different BCs for the same bullets. Over the coming months, the Courtneys and I plan to put this hypothesis to the test. One way this can be done is to conduct the Courtneys two chronograph test with the second chronograph placed farther downrange. The increased distance between chronographs should yield higher average BC measurements because the bullet flies with less drag after it ‘goes to sleep’. Another way to test the hypothesis with the two chronograph method is to place the near chronograph 100 yards downrange, and the far chronograph 200 yards downrange. In this arrangement, most of the bullets oscillations should be damped before it starts being measured. We will keep you posted on the results of our continued experiments in BC measurement. In Closing So it turns out that it might be possible to measure different BC’s for the same bullet, and have them both be right! Great, where does that leave the shooter who needs an accurate BC to calculate drop? Which ‘experimentally measured’ BC should you use? If your long range rifle wears a heavy barrel as most do, it’s clear that the BC of bullets fired from your barrel will be closer to the BC’s I measured with my heavy test barrels. What if you have a rifle with a thin lightweight barrel that has more severe ‘whip’? In that case, I still believe that the BC’s measured by my method over 600 yards will be better to use. The reason is because if your rifle imparts the same initial yaw as the Courtney test rifles, and the bullet flies with some initial yaw, most of that yaw is damped out by the time the bullet gets to 100 yards. After that, the bullet is flying with near zero yaw, and has a BC closer to the one measured by the Litz method over long range. In other words, using the Courtney BC assumes that the reduced BC that was caused by barrel whip at close range applies to the entire trajectory. A trajectory predicted with this BC would be over predicting the actual average drag for the bullet on a long range trajectory. In conclusion, it is our belief that the Courtneys accurately measured the effective BC’s over the first 97 yards of flight. However, we think that those BC’s were probably influenced by a significant amount of bullet yawing (from excessive barrel whip) that was going on early in the bullets flight. As a result, the BC’s measured by the Courtney’s test would not be valid for long range trajectories after the bullet has completely damped the initial yaw rate induced by barrel whip. As for the .257 caliber 115 grain Berger VLD, it turns out that the Courtney’s were testing a very old version of that bullet that was made when Berger was still operating out of Arizona and under different management. We discovered that the .257 bullets tested by the Courtney’s had some dimensional differences from the current version of that bullet, which are consistent with their low measured BC. The Courtney’s are being supplied with more current samples of that bullet to test, which we expect to result in a higher measured BC. Berger has refined our assessment of that bullets BC. The old advertised BC was 0.523 (based on a computer prediction program), and the new BC for that bullet is assessed at 0.479. This bullet has yet to be actually ‘shot’ for BC. It’s currently assessed value of 0.479 is based on the experimental measurements of similar bullets that have been tested, and is likely to be accurate within +/- 3%. The newly assessed BC of 0.479 is the average BC for this bullet between 3000 and 1500 fps. When this bullet is actually fired in a BC test, it’s advertised BC will be adjusted (if necessary) to match the experimental result. Our goal at Berger is .257 Caliber 115 grain Berger VLD not to lure shooters to our bullets by advertising exaggerated BC’s. Our goal is to enrich the shooting experience by making good bullets and representing Figure 6. Dimensions of Bergers .257 caliber 115 grain VLD. them with accurate BC’s so shooters can enjoy the success of hitting their targets. It is very encouraging to see shooters putting the advertised BC’s to the test by doing their own experiments. I would encourage everyone who’s interested to put the numbers to the test for yourself. Remember to give careful consideration to the potential error sources involved in your test set-up, in particular the effect that barrel whip might have on your measured BC over short range. The Courtney’s and I will continue to work together on the details of our BC measurements, in particular the current .257 caliber 115 grain VLD, and report again whenever we have something to share. About the Author Bryan Litz earned his BS in Aerospace Engineering from The Pennsylvania State University in 2002. For the next 6 years, he worked as a civilian for the US Air Force on the design, modeling and simulation of air-to-air missiles. During that time, Bryan established a part time consulting company called Applied Ballistics, LLC where he provided bullet designs, ballistics software development support, and ballistic testing services for many customers in the industry including Berger Bullets. In the fall of 2008, Bryan took a full time position with Berger as their Chief Ballastician. As well as being a student of ballistics, Bryan is also very familiar with the practical application of long range shooting. In 2008 he won the National Individual Palma Championship at Camp Perry Ohio, The Midwest Palma Championship, 3 long range NRA Regional Tournaments, and was part of the winning US team in the international Spirit Of America Fullbore rifle match in Raton, NM.
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