Motor Protection Relay SPAM 150 C Features • Numerical multi-function motor protection relay • Protection of medium-sized and large ac motors I n = 1A 5A (I ) I n = 1A 5A (I o ) f n = 50Hz • Contactor and circuit-breaker controlled ac motor drives 60Hz 80...265V œ ~ 18...80V œ • Extensive self-supervision including auto-diagnosis 0 1 2 3 4 5 6 7 8 9 • Application references in all extremes of climate ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 1 (31) EN 09.2000 NO NC L1 I L2 I L3 Io I /I n t 6 x [ s] p [ %] U aux IRF 0 0 0 /I n I L2 / I n I L3 / I n I L1 I o [ % I n] I [ %I L ] t [ %I s 2 t s ] m[ %] [ %] t i [ min] I 2 I >> / I n t >> [ s] 0 I o [ % I n] t o [ s] > a > t i+ I >> ST EP t s [ s] OPER.IND. 1 2 3 4 5 6 7 8 9 RESET a [ %] i [ %] kc Is /I n SPCJ 4D34 REGISTERS • Rigid aluminium relay case to IP 54 I I 5 SPAM 150 C • Remote communication via serial interface I [% I L ] t [ s] t si + EINH I < [% I ] t < [ s] t s i [ s] t s [ s/h] I I 2t I o I< PROGRAM SGF SGB EXT.TRIP SGR 1 SGR 2 RS 641 Ser.No. 0094A TRIP 0093A • Registered for use in off-shore and marine application 3I >> 3 2 SPCJ 4D34 Motor Protection Relay SPAM 150 C Protection units IL 1 IL 2 IL 3 lo THREE-PHASE THERMAL OVERLOAD PROTECTION 49 STALL PROTECTION WITH SPEED SWITCH INPUT FOR DRIVES WITH LIMITED te-TIME 14 THERMAL STRESS SUPERVISION OR THREE-PHASE DEFINITE TIME OVERCURRENT PROTECTION 4 8/ 51 THREE-PHASE DEFINITE TIME HIGH SET OVERCURRENT PROTECTION 50 DEFINITE TIME LOW-SET EARTH-FAULT PROTECTION TRIP SIGNAL 1 PRIOR ALARM OR SIGNAL 2 START O R PRIOR ALARM 51 N PHASE SEQUENCE PROTECTION INVERSE TIME PHASE UNBALANCE PROTECTION 46 DEFINITE TIME UNDERCURRENT PROTECTION 37 RESTART ENABLE IRF CUMULATIVE START-TIME COUNTER FOR RESTART INHIBIT CONTROL INPUT BS SERIAL I/O SERIAL COMMUNICATION PO RT Toiminn.fh4 ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 2 (31) EN 09.2000 Motor Protection Relay SPAM 150 C Block diagram L1 L2 L3 - 0 Selector switches shown in default positions - I I BUS CONNECTION MODULE 0 + RESTART ENABLE IRF Tx + Uaux - (~) CONTROL INPUT BS Rx SPA-ZC_ + START PRIOR ALARM PRIOR ALARM SIGNAL 2 SIGNAL 1 TRIP SERIAL PORT 7 8 9 25 26 27 11 10 62 61 5A 1A 5 6 5A 1A 1 23 4 5A 1A 70 71 72 ~ 75 77 78 F + SPTU _ R2 80 81 + E 68 69 65 66 + + + + D C B A SGR4/2 U2 74 + R TRIP SPTK 4E3 > > > i 1 1 1 SGR2/4 SGR2/5 SGR2/6 SGR2/7 SGR2/8 IRF 3 1 SGR1/1 SGR1/2 SGR1/3 SGR1/4 SGR1/5 SGR1/6 SGR1/7 1 SGR2/1 SGR2/2 SGR2/3 SGR4/3 U3 SGB/7 SGB/8 SELF HOLD. SGR1/8 63 5A 1A + a t STAR T SGB/1 SGB/2 I s> I s2 x t s STALL RESTART INHIBIT RESTART INHIBIT ts> I>> I SGB/3 Io> SGB/4 SPAM 150 C ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 3 (31) EN 09.2000 SGB/6 EXTERNAL TRIP RELAY RESET I/O U1 SPCJ 4D34 AM150blc.fh4 I< SGB/5 Motor Protection Relay SPAM 150 C Special features • Wide setting ranges, accurate digital settings, high long-time stability of settings • Flexible configuration of output relays and external control input • Recording of fault parameters at the moment of relay operation • Local man-machine communication via push-buttons and digital display • Powerful software support for parametrization and supervision via PC • High immunity to electrical and electromagnetic interference • Member of the SPACOM family and PYRAMID®, ABB´s coordinated protection and control concept ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 4 (31) EN 09.2000 Motor Protection Relay SPAM 150 C Area of application • High-voltage or low-voltage circuit-breaker controlled motors. Full protection against different types of fault • Contactor-controlled high-voltage and low-voltage motors. Operation inhibited at fault currents exceeding the breaking capacity of the contactor • Motor drives with complicated start-up sequences. Several methods for start-up supervision with restart inhibit option • Critical ExE motor drives with feed-back from motor speed switch. Motors with the permitted stall time shorter than the normal start-up time ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 5 (31) EN 09.2000 Motor Protection Relay SPAM 150 C Dimensions of relay case and panel cut-out Flush mounting 34 129 ±1 139 ±1 162 136 30 142 250 216 186 Panel cut-out Semi-projecting mounting b Raising frame SPA-ZX 111 SPA-ZX 112 SPA-ZX 113 ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 6 (31) EN 09.2000 a b 176 136 96 74 114 154 Mit100SC.FH4 a Motor Protection Relay SPAM 150 C Readouts and operation indicators 3I >> 3 Indicators for readout of measured phase currents, doubling as phase-fault indicators I Indicator for readout of measured neutral current, doubling as earth-fault indicator L1 I L2 I L3 I I o IRF I /I n t 6x [ s] p [ %] RE SET STEP a [ %] i [ %] kc I s /I n Indicator for internal relay fault t s [ s] I >> / I n t >> [ s] I o [% I n] t o [ s] Digital display for presentation of numerical parameters, i.e. settings, measured and recorded values including start and operation indications, auto-diagnostic fault messages, etc. I [% I L ] t [ s] I < [% I ] t < [ s] t si [ s] t s [ s/h ] PRO GRAM SGF SGB ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 7 (31) EN 09.2000 SGR 1 SGR 2 TRIP 0 094A Indicator showing that the main trip relay of the motor protection relay has operated SPCJ 4D34 Motor Protection Relay SPAM 150 C 3I >> 3 Motor full load current I 0.50...1.50xIn Maximum safe stall time t6x 2.0...120 s Thermal weighting factor p 20...100% I L1 I L2 I L3 I I o IRF I /I n t 6x [ s] p [ %] RE SET STEP a [ %] i [ %] kc I s /I n t s [ s] I >> / I n t >> [ s] I o [% I n] t o [ s] Thermal prior alarm level Thermal restart inhibit level 0.50...1.00 x a i 0.20...0.80 x I [% I L ] t [ s] t I < [% I ] t < [ s] t si [ s] t s [ s/h ] t PRO GRAM Cooling-time multiplier kc 1...64 x SGF h SGB SGR 1 SGR 2 0 094A TRIP ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 8 (31) EN 09.2000 SPCJ 4D34 Motor Protection Relay SPAM 150 C 3I >> 3 Motor start current Is 1.0...10.0 x In Motor start up time t6x 0.3...80 s I L1 I L2 I L3 I I o IRF I /I n t 6x [ s] p [ %] RE SET STEP a [ %] i [ %] kc I s /I n t s [ s] • Operation principles: Is & ts or ls2 x ts I >> / I n t >> [ s] I o [% I n] t o [ s] • The operation of the start-up supervision unit can be inhibited by a motor speed switch connected to the control input of the relay I [% I L ] t [ s] I < [% I ] t < [ s] t si [ s] t s [ s/h ] PRO GRAM SGF SGB SGR 1 SGR 2 0 094A TRIP ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 9 (31) EN 09.2000 SPCJ 4D34 Motor Protection Relay SPAM 150 C 3I >> 3 Start current I>> 0.5...20.0 x In or infinite Operate time t>> 0.04...30.0 s I L1 I L2 I L3 I I o IRF I /I n t 6x [ s] p [ %] RE SET STEP a [ %] i [ %] kc I s /I n t s [ s] • The start current setting can be automatically doubled during a motor start-up I >> / I n t >> [ s] I o [% I n] t o [ s] I [% I L ] t [ s] I < [% I ] t < [ s] t si [ s] t s [ s/h ] PRO GRAM SGF SGB SGR 1 SGR 2 0 094A TRIP ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 10 (31) EN 09.2000 SPCJ 4D34 Motor Protection Relay SPAM 150 C 3I >> 3 Start current I0> 0.01...1.00 x In Operate time t0> 0.05...30 s I L1 I L2 I L3 I I o IRF I /I n t 6x [ s] p [ %] RE SET STEP a [ %] i [ %] kc I s /I n t s [ s] • In contactor-controlled drives, the earth-fault unit can be inhibited at phase current levels above 4, 6 or 8 times In I >> / I n t >> [ s] I o [% I n] t o [ s] I [% I L ] t [ s] I < [% I ] t < [ s] t si [ s] t s [ s/h ] PRO GRAM SGF SGB SGR 1 SGR 2 0 094A TRIP ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 11 (31) EN 09.2000 SPCJ 4D34 Motor Protection Relay SPAM 150 C 3I >> 3 Start current I Operate time t at 0.1 x IL 0.1...0.40 x IL or infinite I L1 I L2 I L3 I I o IRF 20...120 s I /I n t 6x [ s] p [ %] RE SET STEP a [ %] i [ %] kc I s /I n • Inverse time operation characteristic t s [ s] I >> / I n t >> [ s] I o [% I n] • The unbalance unit and the incorrect phase sequence protection unit can be set out of operation separately t o [ s] I [% I L ] t [ s] I < [% I ] t < [ s] t si [ s] t s [ s/h ] PRO GRAM SGF SGB SGR 1 SGR 2 0 094A TRIP ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 12 (31) EN 09.2000 SPCJ 4D34 Motor Protection Relay SPAM 150 C 3I >> 3 Start current I< 0.30...0.80 x I Operate time t< 2...600 s I or infinite L1 I L2 I L3 I I o IRF I /I n t 6x [ s] p [ %] RE SET STEP a [ %] i [ %] kc I s /I n t s [ s] • The operation of the undercurrent unit is inhibited at motor standstill, i.e. at load current values below 0.12 x I I >> / I n t >> [ s] I o [% I n] t o [ s] I [% I L ] t [ s] I < [% I ] t < [ s] t si [ s] t s [ s/h ] PRO GRAM SGF SGB SGR 1 SGR 2 0 094A TRIP ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 13 (31) EN 09.2000 SPCJ 4D34 Motor Protection Relay SPAM 150 C 3I >> 3 Maximum accumulated start-up time Countdown rate s/h tsi I 5...500 s tsi of accum. start-up time L1 I L2 I L3 I I o IRF 2...250 I /I n t 6x [ s] p [ %] RE SET STEP a [ %] i [ %] kc I s /I n • Any attempt to restart the motor is prevented when the accumulated start-up time exceeds the set maximum accumulated start-up time tsi permitted t s [ s] I >> / I n t >> [ s] I o [% I n] t o [ s] I [% I L ] t [ s] I < [% I ] t < [ s] t si [ s] t s [ s/h ] PRO GRAM SGF SGB SGR 1 SGR 2 0 094A TRIP ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 14 (31) EN 09.2000 SPCJ 4D34 Motor Protection Relay SPAM 150 C Switchgroup settings 3I >> 3 I Switchgroup SGF for selection of required optional functions in various applications L1 I L2 I L3 I I o IRF I /I n t 6x [ s] p [ %] Switchgroup SGB for routing of blocking signals and selection of the latching function for the trip relay RE SET STEP a [ %] i [ %] kc I s /I n t s [ s] I >> / I n t >> [ s] I o [% I n] t o [ s] Switchgroup SGR1 and SGR2 for confIuguration of the output relays I [% I L ] t [ s] I < [% I ] t < [ s] t si [ s] t s [ s/h ] PRO GRAM SGF SGB SGR 1 SGR 2 0 094A TRIP ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 15 (31) EN 09.2000 SPCJ 4D34 Motor Protection Relay SPAM 150 C Push-button operations 3I >> 3 Use the RESET/STEP push-button to: - reset operation indicators - step forward or backward in main menus or submenus - scroll set values in the setting mode I ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 16 (31) EN 09.2000 I L2 I L3 I I o IRF I /I n t 6x [ s] p [ %] Use the PROGRAM push-button to: - enter a submenu from the main menu - enter the setting mode of an adjustable parameter - control the cursor in the setting mode or - control the selected output in the test mode RE SET STEP a [ %] i [ %] kc I s /I n t s [ s] I >> / I n t >> [ s] I o [% I n] t o [ s] I [% I L ] t [ s] I < [% I ] t < [ s] t si [ s] t s [ s/h ] PRO GRAM SGF SGB SGR 1 SGR 2 TRIP 0 094A Use both push-buttons simultaneously to: - make a complete relay reset, i.e. clear memorized values and release latched output relays - store a new setting value - test an output relay L1 SPCJ 4D34 Motor Protection Relay SPAM 150 C Flexible configuration of output relays START PRIOR ALARM 77 78 + + E SIGNAL 1 68 69 TRIP 65 66 + + + + D C B A SGR4/2 F PRIOR ALARM SIGNAL 2 80 81 R i a t START TRIP 1 1 SGR2/4 SGR2/5 SGR2/6 SGR2/7 SGR2/8 > > > 1 SGR1/1 SGR1/2 SGR1/3 SGR1/4 SGR1/5 SGR1/6 SGR1/7 IRF 3 1 SGR2/1 SGR2/2 SGR2/3 SGR4/3 1 SGB/7 SGB/8 SELF HOLD. SGR1/8 RESTART ENABLE 74 75 IRF 71 72 70 I s> STALL 2 Is x ts RESTART INHIBIT RESTART INHIBIT ts> I>> I Io> Relconf.fh4 I< EXTERNAL TRIP RELAY RESET I/O ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 17 (31) EN 09.2000 U1 SPCJ 4D34 Motor Protection Relay SPAM 150 C Comprehensive post-fault analysis DATA REGISTERED DURING THE PREVIOUS EVENT (n-1) 1 Latest memorized, event (n) final value of phase current IL1 1 Duration of latest activation of unit I> 2 Previous event (n-1) value of phase L1 3 Duration of previous activation of unit I> 2 Latest memorized, event (n) final value of phase current IL2 1 Duration of latest activation of unit I>> 2 Previous event (n-1) value of phase L2 3 Duration of previous activation of unit I>> 3 Latest memorized, event (n) final value of phase current IL3 1 Duration of latest activation of unit I< 2 Previous event (n-1) value of phase L3 3 Duration of previous activation of unit I< 4 Latest memorized, event (n) final value of neutral current Io 1 Duration of latest activation of unit Io 2 Previous event (n-1) value of current Io 3 Duration of previous activation of unit Io 5 Latest memorized, event (n) final value of unbalance I / IL 1 Duration of latest activation of unit I 2 Previous event (n-1) value of unbalance I 3 Duration of previous activation of unit I 6 Latest memorized, event (n) final value of star t-up stress 1 Motor start-up count at event (n) 2 Previous event (n-1) value of star t-up stress 3 Motor star t-up count at event (n-1) 7 Latest memorized, event (n) final value of thermal level m 1 Thermal level before the latest event (n) 2 Thermal level after the prior event ( n-1 ) 3 Thermal level before the prior event ( n-1 ) 8 Actual value m of the thermal capacity used 1 Actual value of the phase unbalance I 9 Approximate time ti before a restart attempt is enabled 1 Actual value ts of the start-up time counter 2 Start-up time ts of the latest motor start-up 3 Counter for number of service hours ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 18 (31) EN 09.2000 Vika_ana.fh4 DATA REGISTERED DURING THE LATEST EVENT (n) Motor Protection Relay SPAM 150 C Serial communication features When the relays is connected to a control data communicator the following parameters can be accessed: • Actual measured values can be read • Analogue setting values and switchgroup settings can be read and, if necessary, changed using a password • Recorded fault parameters can be read and erased • Status information of output relays, etc. can be read • Spontaneous reporting of selected events to an event recorder or a printer ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 19 (31) EN 09.2000 Motor Protection Relay SPAM 150 C High immunity to electrical interference • Galvanically isolated electronic circuits • Protection by enclosure of relay case to IP 54 • High immunity to electrical interference: Insulation test to IEC 60255-5 2 kV, 50 Hz, 1 min Impulse test to IEC 60255-5 5 kV, 1.2/50 High frequency test to IEC 60255-22 - common mode, class III - differential mode, class III Fast transient test to IEC 60255-22 2.5 kV, 1 MHz, 400 bursts/s 1.0 kV, 1 MHz, 400 bursts/s 4 kV, 5/50 ms Electrostatic discharge test to IEC 60255-22-2 8 kV/6 kV Electromagnetic field test to IEC 60801-3 10 V/m, 150 kHz...1000 MHz Magnetic field test to IEC 60521 400 A/m ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 20 (31) EN 09.2000 s, 0.5 J Motor Protection Relay SPAM 150 C Continuous self-supervision Test object Memory - RAM - ROM - EEPROM Microprocessor A/D converter, MUX and amplifiers Settings Man-machine display DG/DC converter Output amplifiers and trip relay coil Program execution Watch-dog Check contents Execution frequency Rotating “one” Checksum Write and read of reference voltage One byte per 10 ms Watch-dog Measuring of reference voltage Every 5 ms Once a minute and always before tripping Checking for correct value Visual inspection Measurement of supply voltages Feedback from output relays Watch-dog Auto-reset and IRF relay ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 21 (31) EN 09.2000 Once a minute Only on connection of supply voltage Once a minute Once a minute Every 5 ms Motor Protection Relay SPAM 150 C Push-button operation guide MAIN MENU SETTING MODE SUBMENU REV. STEP 0.5 s STEP 0,5 s FWD. STEP 1 s PROGRAM 1 s PROGRAM 5 s PROGRAM 5 s Normal status, display off First measuring value REV. STEP 0.5 s FWD. STEP 1 s Actual setting value 1 1 Main setting value for stage 1 Actual setting value 2 2 Second setting value for stage 1 3 Memorized values etc. NOTE ! In most menu charts the submenus have been drawn in a horizontal direction in order to ge all main and submenu positions shown in the same chart. ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 22 (31) EN 09.2000 INCREASE VALUE STEP 0.5 s 1 0 0 0 MOVE FIGURE OR DECIMAL POINT CURSOR WITH THE PROGRAM BUTTON 1 s STORE THE NEW SETTING BY PRESSING STEP AND PROGRAM BUTTONS SIMULTANEOUSLY AFTER THE VALUE HAS BEEN SET AND THE WHOLE DISPLAY IS BLINKING Painiket.fh4 Last measuring value Motor Protection Relay SPAM 150 C ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 23 (31) EN 09.2000 0 0 0 0 1 1 0 0 1 1 1 0 x 1= x 2= x 4= x 8= x 16 = x 32 = x 64 = x 128 = Checksum (default = 115 ) SGFr yhma.fh4 0 Setting SGF High-set O/C protection in use 1 1 High O/C setting doubled during startup 2 1 E/F protection inhibited 3 0 1 0 1 for phase currents above: 4 0 0 1 1 Phase unbalance protection in use 5 1 Phase reversal protection in use 6 1 Startup super vision 0 1 7 Underload protection in use 8 1 Default pr. Yes No Def.time Is2 x ts No inhibit 4xI 6xI 8 xI Settings of switchgroup SGF Motor Protection Relay SPAM 150 C Signal BS used as motor speed switch Motor restar t inhibited by signal BS Phase unbalance unit blocked by signal BS Earth-fault unit blocked by signal BS External trip order from signal BS External relay reset via signal BS Latching tripping signal TS2 for l>>,lo, l Internal tripping signal always latched ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 24 (31) EN 09.2000 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Setting Default pr. 1 2 3 4 5 6 7 8 No SGB Yes Control signal switchgroup SGB x 1= x 2= x 4= x 8= x 16 = x 32 = x 64 = x 128 = Checksum = (default = 000) Motor Protection Relay SPAM 150 C 1 Thermal prior alarm linked to SS2 2 3 4 5 Thermal trip signal linked to SS2 Stall protection trip signal linked to SS2 l>> trip signal linked to SS2 l trip signal linked to SS2 Io> trip signal linked to SS2 l< trip signal linked to SS2 lo> trip signal linked to TS2 6 7 8 ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 25 (31) EN 09.2000 1 1 1 1 1 0 0 0 0 0 1 0 0 0 0 1 1 1 0 0 0 0 0 1 Setting Default pr. SGR1 Yes No Output relay configuration switchgroup SGR1 x x x x x x x x 1= 2= 4= 8 16 32 64 = = = = 128 = Checksum (default = 129) Motor Protection Relay SPAM 150 C 1 2 3 4 5 6 7 8 Thermal prior alarm linked to SS1 Motor startup information linked to SS1 l>> start output linked to SS1 Thermal trip signal linked to SS3 Stall protection trip signal linked to SS3 l trip signal linked to SS3 lo> trip signal linked to SS3 U< trip signal linked to SS3 ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 26 (31) EN 09.2000 1 1 1 1 1 1 1 1 0 1 0 1 1 1 1 1 0 0 0 0 0 0 0 0 Setting Default pr. SGR2 Yes No Output relay configuration switchgroup SGR2 x x x x x x x x 1= 2= 4= 8= 16 = 32 = 64 = 128 = Checksum (default = 250) Motor Protection Relay SPAM 150 C Behaviour of thermal unit at two cold starts A Thermal capacity curve taking into account the hot spot behaviour at heavy overload C Rapid increases in thermal capacity available when hot spots are levelled out D Cooling down when the motor is running at normal load E Restart enabled when the thermal level falls below the set inhibit level F The thermal capacity is used according to this curve during the second start-up % Thermal Capacity 100 80 H F C 60 I K A E 40 20 B First startup G D Running t Second startup Motor running at normal load G The thermal background curve follows curve F with a rate p% H Rapid increase in available thermal capacity due to hot spot levelling I When the motor runs at normal current, the curves decline to the normal heat level K The restart enable is activated when the thermal level goes below the set inhibit level ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 27 (31) EN 09.2000 Kylmakay.fh4 B Thermal history curve following curve A at a rate of p% Motor Protection Relay SPAM 150 C Behaviour of thermal unit at a hot start A Thermal capacity curve taking into account the hot spot behaviour at heavy overload B Thermal history curve following gcurve A at a rate of p% C Rapid increase in thermal capacity available when hot spots are levelled out Thermal Capacity 100 C A 80 D F B H 60 G D Cooling down at standstill at a rate decreased by a factor kc E Restart enabled when the thermal level falls below the set inhibit level F E 20 t Overload leading to a thermal trip. Cooling down at standstill, time in minutes. The thermal capacity is used at this rate during start-up G The thermal background curve follows curve F with a rate p% H When the motor runs at normal current level, the curves decline to the normal heat level ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 28 (31) EN 09.2000 Mootlamp.fh4 40 Restart at I = Is Motor running, for time t = t time in minutes. s Motor Protection Relay SPAM 150 C Heating during overload: = (l / (1.05 x l ))2 x (1-e -t/ ) x 100% 2 -t/ ) x p% B = (l / (1.05 x l )) x (1-e % Thermal Capacity 100 A C 80 A D B 60 Lampyht.fh4 Thermal unit equations Cooling at normal load or during standstill: When the current falls below 1.0 x l , the thermal curve A is linearly brought down to the level of the thermal history curve B as shown in curve part C. This corresponds to the levelling out of the hot spots in the motor. Thereafter the cooling follows the lower curve with a time constant equal to the heating time constant as long as the motor is running at normal load or idling. For a motor at standstill, i.e. when the current is below 12% of l , the cooling can be expressed as: Q=Q02 x e -t/kc x , where Q0 is the initial thermal level and kc is the cooling time multiplier. In the equations above, the heating time constant can be substituted by 32 x t6x. The thermal unit is supervised twice a second in the relay, giving a maximum trip time resolution of 0.5 s. ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 29 (31) EN 09.2000 Motor Protection Relay SPAM 150 C Thermal trip curves t/ s t/s t/s t/s 4000 4 000 4000 4000 3000 3 000 3000 3000 2000 2 000 2000 2000 1000 1 000 1000 1000 500 400 500 400 500 400 500 400 300 300 300 300 200 200 200 200 100 100 100 100 t [s] 6x 120 30 t6x [s] 50 40 120 30 60 20 30 10 15 10 3 2 5 1.05 1 1 2 3 4 5 6 8 2. 5 10 l/l Cold curve; prior load = 0 p = 20...100% 20 60 30 20 30 20 10 10 20 15 5 4 3 10 3 2 5 1 .05 1 1 2 3 4 5 6 8 2.5 10 l/l Hot curve; prior load = 1.0 x l p = 20% p 30 (31) EN 09.2000 t [s] 6x 30 5 4 ABB Substation Automation Oy 1MRS750224-MPR 30 50 40 60 10 ABB Automation spam150Cb.ppt t6x [s] 120 20 5 4 50 40 20 15 10 2 2.5 1.0 5 1 1 2 3 4 5 6 8 5 4 Hot curve; prior load = 1.0 x l p = 50% 60 2 5 10 l/l 120 3 1.05 1 1 5 10 15 20 30 2.5 2 3 4 5 6 8 T h er mc ur. FH4 50 40 10 l/l Hot curve; prior load = 1.0 x l p = 100% Motor Protection Relay SPAM 150 C Operate time of unbalance unit 120 100 t s 80 60 50 40 t s 30 120 20 100 80 60 10 40 8 6 5 20 4 3 1 Op_times.FH4 2 10 ABB Automation ABB Substation Automation Oy spam150Cb.ppt 1MRS750224-MPR p 31 (31) EN 09.2000 20 30 40 50 60 70 80 90 100 I/ IL [%]
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