igus – press release Reduce friction in machine guard doors New hybrid linear bearing combines rolling and sliding According to Wikipedia, the word "hybrid" is Reducing driving force used in engineering to describe "a system where The lubricant-free plastic sliding plain bearings ensure two technologies are combined together". The the hybrid linear system is robust, insensitive to dirt and Cologne-based linear technology expert igus has humidity, as well as light in weight and low in cost. The now done this with a completely new type of polymer rollers, which are also maintenance-free, bring cost-effective hybrid linear bearing that rolls and ease of use where heavy machine and protective doors slides. up to 50 kg have to be adjusted by hand. At a defined installation position, the driving force required is redu- The new hybrid bearing "DryLin WJRM" was developed ced by a factor of 4 to 5, due to the roller bearing which with the aim of reducing driving force, in particular that bears the main load. This makes manual operation so required for the manual adjustment of doors, guards, much easier. partitions and adjustable locks, as well as for light handling tasks. For this purpose, igus has utilized the Low design height specific advantages of the sliding and rolling move- The new hybrid bearing is extending the tried and ments and combined these. trusted "DryLin W" linear guide family from Cologne by Picture PM2109-01: igus GmbH, Cologne The innovative, cost-effective hybrid linear bearing "DryLin WJRM" from igus GmbH, Cologne, combines rolling and sliding. It was developed for the manual adjustment of machine and guard doors up to 50 kg. PM2109-GB/07-2009 igus – press release Picture PM2109-03: igus GmbH, Cologne The principle of the installation position for the new hybrid bearing: The main load is on the roller bearing (centre) which reduces the driving momentum required. The plastic sliders compensate any lateral forces (right). a further solution. For this purpose, the extremely compact system was modelled by the igus design engineers in such a way that the rollers fit inside without increasing the design height, which remains at a low 18 mm. According to information from the manufacturer, the standard economic guide profiles can also be used. These are available in three styles for shaft diameter 10 mm: As individual rails for flexible guiding distance and as double rails with a shaft distance of 40 mm or 80 mm for fast installation without timeconsuming alignment. The hybrid bearing housing is made of blue-chromed diecast zinc. Lubricant-free and insensitive to dirt "DryLin W" is a flexible modular system made of hard Picture PM2109-04: igus GmbH, Cologne With the low-cost hybrid linear bearing now presented by igus, the driving force required for manual door adjustments e.g. on the tooling machines pictured, is reduced. anodized aluminium profiles, diecast zinc housings, fine-cast stainless steel or aluminium and plastic plain of 20 mm. All the "DryLin W" guide systems work bearings. The wide variety of elements within this without lubricants as so-called dry-running systems, easy-to-install system allows users to optimise the avai- which means they do not have to be serviced during lable design space. Combined with different carriage operation. The linear bearings are offered with the lengths, the rail widths permit many combinations. The polymer sliding bearings "iglidur J" or "iglidur J200". four design sizes range from 6 mm to a shaft diameter Both materials stand out due to low wear and low friction values. In addition, they are resistant to chemicals, dampen vibrations and hardly absorb any humidity. PRESS CONTACT: André Kluth Corporate Communication Manager igus GmbH Spicher Str. 1a D-51147 Köln Phone +49-22 03 / 96 49-0 Fax +49-22 03 / 96 49-222 [email protected] www.igus.de DIN ISO 9001:2000 Picture PM2109-02: igus GmbH, Cologne The compact "DryLin W" system from igus was modelled in such a way that the rollers fit inside, allowing the low design height of 18 mm to remain. PM2109-GB/07-2009 The terms “igus, Chainflex, Easy Chain, E-Chain, E-Chain System, Energy Chain, Energy Chain System, Flizz, ReadyChain, ReadyCable, invis, Triflex, TwisterChain, DryLin, iglidur, igubal, xiros, plastics for longer life and manus“ are legally protected trademarks in the Federal Republic of Germany and, where applicable, in some foreign countries.
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