Reduce friction in machine guard doors

igus – press release
Reduce friction in machine guard doors
New hybrid linear bearing combines rolling and sliding
According to Wikipedia, the word "hybrid" is
Reducing driving force
used in engineering to describe "a system where
The lubricant-free plastic sliding plain bearings ensure
two technologies are combined together". The
the hybrid linear system is robust, insensitive to dirt and
Cologne-based linear technology expert igus has
humidity, as well as light in weight and low in cost. The
now done this with a completely new type of
polymer rollers, which are also maintenance-free, bring
cost-effective hybrid linear bearing that rolls and
ease of use where heavy machine and protective doors
slides.
up to 50 kg have to be adjusted by hand. At a defined
installation position, the driving force required is redu-
The new hybrid bearing "DryLin WJRM" was developed
ced by a factor of 4 to 5, due to the roller bearing which
with the aim of reducing driving force, in particular that
bears the main load. This makes manual operation so
required for the manual adjustment of doors, guards,
much easier.
partitions and adjustable locks, as well as for light
handling tasks. For this purpose, igus has utilized the
Low design height
specific advantages of the sliding and rolling move-
The new hybrid bearing is extending the tried and
ments and combined these.
trusted "DryLin W" linear guide family from Cologne by
Picture PM2109-01: igus GmbH, Cologne
The innovative, cost-effective hybrid linear bearing "DryLin WJRM" from igus GmbH, Cologne, combines rolling and sliding.
It was developed for the manual adjustment of machine and guard doors up to 50 kg.
PM2109-GB/07-2009
igus – press release
Picture PM2109-03: igus GmbH, Cologne
The principle of the installation position for the new hybrid bearing: The main load is on the roller bearing (centre) which reduces the
driving momentum required. The plastic sliders compensate any lateral forces (right).
a further solution. For this purpose, the extremely compact system was modelled by the igus design engineers in such a way that the rollers fit inside without
increasing the design height, which remains at a low
18 mm. According to information from the manufacturer, the standard economic guide profiles can also be
used. These are available in three styles for shaft
diameter 10 mm: As individual rails for flexible guiding
distance and as double rails with a shaft distance of
40 mm or 80 mm for fast installation without timeconsuming alignment. The hybrid bearing housing is
made of blue-chromed diecast zinc.
Lubricant-free and insensitive to dirt
"DryLin W" is a flexible modular system made of hard
Picture PM2109-04: igus GmbH, Cologne
With the low-cost hybrid linear bearing now presented by igus, the
driving force required for manual door adjustments e.g. on the tooling
machines pictured, is reduced.
anodized aluminium profiles, diecast zinc housings,
fine-cast stainless steel or aluminium and plastic plain
of 20 mm. All the "DryLin W" guide systems work
bearings. The wide variety of elements within this
without lubricants as so-called dry-running systems,
easy-to-install system allows users to optimise the avai-
which means they do not have to be serviced during
lable design space. Combined with different carriage
operation. The linear bearings are offered with the
lengths, the rail widths permit many combinations. The
polymer sliding bearings "iglidur J" or "iglidur J200".
four design sizes range from 6 mm to a shaft diameter
Both materials stand out due to low wear and low friction values. In addition, they are resistant to chemicals,
dampen vibrations and hardly absorb any humidity.
PRESS CONTACT:
André Kluth
Corporate Communication Manager
igus GmbH
Spicher Str. 1a
D-51147 Köln
Phone +49-22 03 / 96 49-0
Fax
+49-22 03 / 96 49-222
[email protected]
www.igus.de
DIN ISO 9001:2000
Picture PM2109-02: igus GmbH, Cologne
The compact "DryLin W" system from igus was modelled in such a
way that the rollers fit inside, allowing the low design height of 18 mm
to remain.
PM2109-GB/07-2009
The terms “igus, Chainflex, Easy Chain, E-Chain, E-Chain System, Energy Chain, Energy Chain
System, Flizz, ReadyChain, ReadyCable, invis, Triflex, TwisterChain, DryLin, iglidur, igubal, xiros,
plastics for longer life and manus“ are legally protected trademarks in the Federal Republic of
Germany and, where applicable, in some foreign countries.