V I S H AY I N T E R T E C H N O L O G Y, I N C . IGNITORS MEPIC Massive Electro-Pyrotechnic Ignitor Chip (MEPIC) Resistor KEY BENEFITS • • • • • • • • • • Firing energy down to 1.5 mJ Firing time down to 250 µs Ohmic value: 2 Ω (typical) ± 10 % (typical) Joule effect ignition or flash Easy set up by design of firing levels Performance meets requirements of USCAR, AKLV16, and major car manufacturer standards Very predictable, reproducible, and reliable behavior Size 0805 or integrated ESD withstanding 25 kV without additional protection Compatible with various pyrotechnic compositions APPLICATIONS • Automotive (airbag, pretensioner) • Fireworks • Mining RESOURCES • Datasheet: MEPIC - http://www.vishay.com/doc?53058 • MEPIC Design Guide: http://www.vishay.com/doc?53054 • For technical questions contact: [email protected] One of the World’s Largest Manufacturers of Discrete Semiconductors and Passive Components PRODUCT SHEET 1/2 VMN-PT0290-1411 THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 V I S H AY I N T E R T E C H N O L O G Y, I N C . IGNITORS MEPIC MEPIC www.vishay.com Vishay Sfernice MassiveMassive Electro-Pyrotechnic Ignitor Chip (MEPIC) Resistor Electro-Pyrotechnic Ignitor Chip Resistor FEATURES • Material categorization: For definitions of compliance please see www.vishay.com/doc?99912 DESCRIPTION Electro-pyrotechnic ignitor chip resistors, also known as bridge resistors, are resistive elements that convert electrical energy into heat energy in a precise electro-thermal profile for the purpose of initiating a series of pyrotechnic events in a controlled energetic reaction. In automotive applications this effect is used to deploy automotive airbags and other safety devices. These same devices are also used in mining applications for digital blasting or in fireworks applications for a better synchonization of fireworks, music, and special effects. Vishay Sfernice has used its experience of more than 10 years in the automotive field with its massive electro-pyrotechnic ignitor mounted onto a header, used to actuate airbags, to develop an SMD version with wraparound terminations for mounting onto a PCB. PRINCIPLE OF OPERATION The two main parameters of a MEPIC are “no fire” and “all fire” conditions. “No fire” represents the immunity of the resistor to the environmental electro-magnetic pollution and electric continuity test. The customer will provide Vishay Sfernice with “no firing” conditions: maximum current and longest duration when part should not ignite the explosive powder. “All fire” represents the command pulse. The customer will provide Vishay Sfernice with “all firing” conditions: minimum current and duration necessary to ignite the explosive powder. TECHNOLOGY This technology contributes to the stability of the heating element, the precise electro-thermal response profile, and the ability to specify a precise activation energy. All these features are perfectly controlled in the massive electro-pyrotechnic ignitor mounted onto a header, even in very high production volumes. The SMD version will benefit from more than 10 years of experience of this version, and same behavior is expected after iterations. AIRBAGS INITIATORS A prerequisite to valid reliability estimation of an electro-explosive device (EED) is a sensitivity test program carefully chosen and properly performed. The Bruceton Method (or up and down method) of sensitivity testing was developed specifically for ordnance testing. Revision: 14-Nov-12 HOW TO GET TO THE RIGHT MEPIC Each MEPIC will be adapted to customer pyrotechnic element. To attain the correct specification, Vishay Sfernice works by iteration. Upon receipt of a completed MEPIC Design Guide form, an initial sampling lot is given to customer (along with a MEPIC reference) so it can provide Vishay Sfernice with “no firing”/“all firing” conditions obtained after first testing. Then Vishay Sfernice will be able to provide a new set of samples (eventually tooling charges will be necessary) with a resistive element having an optimized length, width, and thickness, so as to increase the sensitivity of the MEPIC and adapt the firing conditions to the pyrotechnic element of the customer. When the optimal performance level is reached, Vishay Sfernice will design a final set of photomasks (with the participation of the customer). Revision: 16-Nov-11 PRODUCT Document Number: 53058 1 For technical questions, contact: [email protected] SHEET 2/2 VMN-PT0290-1411 THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
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