METTLER TOLEDO TItrators Toluene OIL Glue Karl Fischer Applications Chemicals, Solvents, Petroleum Products, Plastics Karl Fischer Water Content Determination in Chemicals, Solvents, Petroleum Products and Plastics Contents 1. Introduction 4 2. Inorganic raw materials 5 3. Organic raw materials 9 4. Solvents 15 5. Petroleum products 21 6. Plastics and adhesives 27 7. Medicines (pharmaceuticals) 31 8. Dyes and agrochemicals 35 9. Detergents and surfactants 38 10. Silk, wool, cellulose, paper and wood 40 11. Building materials and minerals 42 12. Index of reagents and suppliers 44 13. KF reagent hazards and waste disposal tips 46 14. Sample Index 47 References Fischer, K., Angew. Chem. 48, 394 (1935) Mitchell Jr., J. and Smith, D.M., „Aquametry“ Part III, Second edition, John Wiley and Sons, Inc., New York, 1980 Riedel-de Haën, HYDRANAL® Manual Fifth edition, 1988 Scholz, E., Karl Fischer Titration, Springer Verlag, Berlin, 1984 Wieland, G., Wasserbestimmung durch Karl-Fischer-Titration, GIT Verlag GmbH, Darmstadt, 1985 METTLER, Karl Fischer Applications 3 1. Introduction The quality and often the usability of many raw materials, intermediates and substances necessary for the manufacturing of high-grade products frequently depend decisively on the water content. Securing and optimizing the product quality thus necessitates regular control of the water content. Karl Fischer titration, being efficient, rapid and accurate, is the most important method for determining water contents. Thanks to its selectivity, the method fulfills todays requirements. The traditional drying oven technique, in contrast, has many systematic errors, is inefficient and slow. The method developed by Karl Fischer, in which water is titrated in the presence of sulfur dioxide and an organic base [1], was improved significantly by E. Eberius, J.C. Verhoef and E. Scholz [2]. 2 H20 + S02 + I2 —> H2S04 + 2 Hl [1] H20 + I2 + S02 + CH30H + 3 RN —> [RNH]S04CH3 + 2 [RNH]I [2] In an initial reaction, sulfur dioxide, methanol and the base have recently been shown to react to form methyl sulfite [RNH]SO3CH3. The pyridine used initially by Karl Fischer has been replaced by more suitable amines. Several companies supply pyridine-free Karl Fischer reagents with a constant titer. Microprocessor controlled METTLER DL18 and DL35 Karl Fischer titrators as well as METTLER DL37 KF Coulometer allow water contents to be determined rapidly, easily and reproducibly. The DL35 and DL18 are recommended for water contents ranging from ppm to 100%, whereas the DL37 is useful for trace moisture content determinations. Karl Fischer titration allows the quantification of freely available water which has been brought into solution prior to the titration using an appropriate method. Gases and liquids are generally easily dissolved in methanol, the usual solvent for Karl Fischer titration. Solids, however, may contain water as water of crystallization, occluded water or as adherent moisture. For this reason, sample preparation is most important for the analysis. A total water content determination requires that the sample be completely dissolved. Should this not be possible in methanol, it may be necessary to add decanol, chloroform, formamide or other solvents. In certain instances titration at elevated temperatures, at the boiling point, or after external extraction may be helpful. For thermally stable products, such as polymers, evaporation of the moisture in a drying oven (METTLER DO302 or DO337) and transferring the vapor into the titration cell by a dry purge gas is recommended. The differential availability of the water may be used to selectively quantify only the adherent moisture (for plastics, for instance). It is, however, necessary to prevent the rediffusion of more water. Undesirable side reactions of the KF reagents, such as esterification or bisulfite addition, may be prevented by the proper selection of reactant composition and measurement conditions. 4 METTLER, Karl Fischer Applications 2. Inorganic raw materials General comments Salts Salts can contain water in the following ways: water of crystallization, included water and adherent moisture. In order to quantify water of crystallization and included water, the sample must be dissolved completely. Methanol is usually a suitable solvent. Some substances may require the addition of formamide, or titration at elevated temperatures. For substances that dissolve slowly, finely crushing the sample may be helpful. When determining only the adherent moisture, dissolution of the substance and diffusion of other water into the titration must be prevented. For this reason, a high proportion of chloroform is used in the solvent. Acids and bases These must be neutralized prior to the titration. Imidazole or pyridine are used for acids, benzoic acid or salicylic acid for bases. Strong acids also tend to undergo esterification, whereby water is formed (for example highly concentrated acids such as gaseous HCl or H2SO4 96%). The following inorganic compounds react with Karl Fischer reagents in a side reaction which leads to an incorrect water content: peroxides, oxides, hydroxides, carbonates, hydrogen carbonates, disulfites, nitrites, sulfites, thiosulfates, hydrazine and derivatives, iron(III) salts, copper(I) salts, tin(II) salts, silanols, arsenites, arsenates, selenites, tellurites and boron compounds. For these compounds a direct KF titration is not suitable. The moisture from thermally stable compounds should be evaporated in a drying oven and the moisture transferred into the titration cell with a dry purge gas. External extraction may also be used; however, the sample must be insoluble in the extraction solvent. References: ISO 3699-1976 Anhydrous Hydrogen Fluoride for Industrial Use – Determination of Water Content – Karl Fischer Method ISO/DIS 7105 Liquified Anhydrous Ammonia for Industrial Use – Determination of Water Content – Karl Fischer Method Bryant, W.M.D. and Mitchell, J., Analytical Procedures Employing Karl Fischer Reagent (Determination of Water of Hydration in Salts in Inorganic Oxides and Related Components), J. Am. Chem. Soc. 63, 2924-2930 (1941) METTLER, Karl Fischer Applications 5 Applications: Inorganic raw materials A) Volumetric determination using DL35 Sample Weight Result g n % RSD % Titrant Solvent Method CaCl2 • 2H2O 0.1 6 26.4 0.46 Composite 5 30 mL methanol Sample input: weighing boat Stir time: 50 s Phosphoric acid 0.15 6 13.7 0.5 Titrant 5 30 mL solvent 20 mL buffer Sample input: syringe with needle Stir time: none Sulfuric acid approx. 96% 0.1 6 4.63 1.4 Titrant 5 30 mL solvent 20 mL buffer Sample input: syringe with needle Stir time: none Sodium carbonate 1.7 6 0.443 3.2 Composite 2 40 mL methanol Evaporate moisture with drying oven DO302: 250 °C, 200 mL N2/min Stir time: 700 s Calcium oxide 1.5 5 0.227 10.9 Composite 2 40 mL methanol Evaporate moisture with drying oven DO302: 250 °C, 200 mL N2/min Stir time: 600 s Aluminum oxide 1.3 6 0.148 2.2 Titrant 2NH 30 mL solvent Sample input: weighing boat Stir time: 300 s Reagents: Titrant 2NH: Titrant 5: Solvent: Composite 2: Composite 5: Buffer: two component reagent HYDRANAL® Titrant 2NH, Riedel No. 34811 (titrant) two component reagent HYDRANAL® Titrant 5, Riedel No. 34801 (titrant) two component reagent HYDRANAL® Solvent, Riedel No. 34800 (solvent) one component reagent HYDRANAL® Composite 2, Riedel No. 34806 (titrant) one component reagent HYDRANAL® Composite 5, Riedel No. 34805 (titrant) buffer 5mmol acid/mL HYDRANAL® Buffer, Riedel No. 34804 B) Coulometric determination using DL37 Sample Weight Result g n % RSD % Reagents Magnesium oxide 0.07 5 4.6 2.4 100 mL Coulomat A Evaporate moisture with drying oven 5 mL Coulomat C DO337: 250 °C, 200 mL air/min Titration time: 400 s Sodium chloride 1.0 5 0.0360 4.2 100 mL Coulomat A Evaporate moisture with drying oven 5 mL Coulomat C DO337: 300 °C, 200 mL air/min Titration time: 600 s Lithium chloride 1.0 5 0.7088 3.4 100 mL Coulomat A Evaporate moisture with drying oven 5 mL Coulomat C DO337: 250 °C, 200 mL air/min Titration time: 600 s Aluminum powder 6 0.0212 3.4 100 mL Coulomat A Evaporate moisture with drying oven 5 mL Coulomat C DO337: 280 °C, 200 mL air/min Titration time: 900 s 3.0 Method Titration parameters for titrations with drying oven DO337: Adjustment: control gain: 5; switch-off criterium: fixed titration time automatic drift determination, manual titration start Reagents: Coulomat A: Coulomat C: 6 anode reagent HYDRANAL® Coulomat A, Riedel No. 34807 cathode reagent HYDRANAL® Coulomat C, Riedel No. 34808 METTLER, Karl Fischer Applications Comments concerning applications using DL35 Calcium chloride The sample is slightly hygroscopic. All 6 samples could be titrated in the indicated amount of solvent. Phosphoric acid The direct titration is unproblematic. The sample must be neutralized with a base (such as imidazole), otherwise the endpoint will be sluggish. Sulfuric acid The sample is hygroscopic. The plastic syringe must be discarded after approx. 96% 3 samples, as the acid will attack it. Neutralization of the sample with a base (i.e., imidazole) is necessary. Sodium carbonate Carbonate reduces iodine to give iodide, which results in an erroneously high water content. Na2CO3 + I2 + SO2 + CH3OH –> 2NaI + CO2 + HSO4CH3 For this reason the drying oven is used. An external extraction with methanol results in values that are too high, since sodium carbonate is slightly soluble in methanol. Calcium oxide The KF solutions are always weakly acidic, thus they may react with oxides in a reaction that produces water. CaO + 2 HI –> CaI2 + H2O This is why use of the drying oven is recommended. An external extraction with methanol results in elevated values, as traces of calcium oxide will dissolve in methanol. Aluminum oxide Aluminum oxide is not basic enough to react with the KF solution. Direct titration is possible. The sample is highly hygroscopic, thus contact with the ambient is to be held at a minimum. The sample releases water slowly, therefore it is necessary to stir for 5 minutes. Comments concerning applications using DL37 Many inorganic salts have low water contents and are thermally stable. For this reason a coulometric determination using a drying oven is an ideal method. Magnesium oxide The high water content necessitates a small sample. This in turn requires that the sample be homogeneous in order to get reproducible results. Sodium chloride, The coulometric determination using the drying oven is unproblematic. lithium chloride, aluminum powder METTLER, Karl Fischer Applications 7 Karl Fischer Titration Water Content Determination of Inorganic Solids Sample: 3 g Aluminum powder Preparation: Heat sample in a crucible, evaporate the moisture and transfer the vapor into the titration cell by a dry purge gas. Oven temperature: 280 °C Purge gas: 200 mL air/minute Method: Sample Input: Fill sample from weighing boat through connection piece into the crucible. Cathode Solution: 5 mL Catholyte (HYDRANAL® Coulomat C No. 34808) Anode Solution: 100 mL Anolyte (HYDRANAL® Coulomat A No. 34807) Comments: Titration time: 15 minutes The time required for evaporation of the water is preferably entered as a fixed titration time (parameter L.Time). See the operating instructions of the drying oven for instructions regarding its use. Result und Statistics: Application: Chemical industry Instruments: METTLER DL37 KF Coulometer Drying oven METTLER DO337 A. Aichert, Application Laboratory, Nov. 1990 8 METTLER, Karl Fischer Applications 3. Organic Raw Materials General comments Hydrocarbons, halogenated hydrocarbons, alcohols, esters and ether The water content determination of these substances is unproblematic. Adding propanol or chloroform increases the solubility of long chained compounds. Double bonds rarely cause problems. These compounds generally contain little water, thus coulometry is particularly recommended. Halogenated hydrocarbons may contain active chlorine from the production process. The active chlorine oxidizes iodide to iodine (resulting in an erroneously low water content). Phenols For most phenols the water content determination is unproblematic. In some cases salicylic acid may need to be added as a buffer. Some phenols have been shown to have a high post-consumption (for example, aminophenol). Aldehydes and ketones These compounds react with methanol to produce acetals and ketals respectively. Water is produced in the reactions. These side reactions may be suppressed by using methanol-free titrants and solvents. Special reagents for the water content determination of aldehydes and ketones are available. Bisulfite addition is a further side reaction which aldehydes will undergo. This reaction consumes water and starts as soon as the sample is added to the solvent containing sulfur dioxide. The titration must thus be started immediately to circumvent the bisufite addition. Organic acids Strongly acidic organic acids should be neutralized to keep the pH value in the proper range for a KF titration. Nitrogen compounds Strongly basic amines are neutralized with benzoic acid. The solubility of higher amines needs to be improved by adding chloroform. A few amines titrated with methanol as the solvent show an unstable endpoint (such as aniline, toluidine, aminophenol), probably due to a side reaction. This can be eliminated by using a methanol-free solvent. The water content determination of hydroxylamine, hydrazine and hydrazine salts is difficult. Their oxidation by iodine results in erroneously high water contents. Sulfur compounds The determination of these compounds is unproblematic. Exceptions are mercaptans and thiols. These are oxidized by iodine, resulting in erroneously high water contents. References Scholz, E., Wasserbestimmung in Carbonsäuren, Fresenius Z. Anal. Chem. 312, 423-426 (1982) Scholz, E., Titration of Aldehydes and Ketones Anal. Chem. 57, 2965-2971 (1985) Scholz, E., Wasserbestimmung in Phenolen Fresenius Z. Anal. Chem. 330, 8, 694-697 (1988) METTLER, Karl Fischer Applications 9 Applications: Organic raw materials A) Volumetric determination using DL35 Sample Weight Result g n % RSD % Titrant Solvent Method 4-Chlorotoluene 2.5 8 0.0089 2.3 Composite 2 30 mL methanol Input: syringe with needle Stir time: none Benzyl alcohol 2.5 7 0.137 0.57 Composite 2 30 mL methanol Input: syringe with needle Stir time: none 2-Nitrophenol 2.0 6 0.0549 1.9 Titrant 2NH 30 mL solvent 10 mL buffer Crush sample in mortar Input: weighing boat Stir time: 30 s Acetophenone 2.0 8 0.524 0.41 Composite 5K 30 mL Working medium K Input: syringe with needle Stir time: none Benzaldehyde 1.0 8 0.168 0.32 Composite 5K 30 mL Working medium K Input: syringe with needle Stir time: none Start titration immediately Salicylic acid 1.0 6 0.0140 0.8 Composite 2 30 mL methanol External dissolution in methanol: dissolve 30 g in 60 mL MeOH, Input: 3 ml aliquot with syringe Oxalic acid 0.06 6 27.9 0.43 Titrant 5 20 mL solvent 20 mL buffer Input: weighing boat Stir time: 300 s Methyl benzoate 3.0 6 0.0083 2.8 Composite 1 30 mL methanol Input: syringe with needle Stir time: none Urea 2.0 6 0.123 4.4 Composite 2 30 mL methanol Input: weighing boat Stir time: none n-Butylamine 0.5 7 1.12 0.4 Titrant 2NH 30 mL solvent 4 g benzoic acid Input: syringe with needle Stir time: none Aniline 2.5 6 0.0819 2.7 Composite 5K 30 mL Working medium K 5 g salicylic acid Input: syringe with needle Stir time: none Reagents: Titrant 2NH: Solvent: Composite 1: Composite 2: Composite 5: Composite 5K: Working medium K: Buffer: 10 two component reagent HYDRANAL® Titrant 2NH, Riedel No. 34811 (titrant) two component reagent HYDRANAL® Solvent, Riedel No. 34800 (solvent) one component reagent HYDRANAL® Composite 1, Riedel No. 34827 (titrant) one component reagent HYDRANAL® Composite 2, Riedel No. 34806 (titrant) one component reagent HYDRANAL® Composite 5, Riedel No. 34805 (titrant) one component reagent HYDRANAL® Composite 5K, Riedel No. 34816 (Titrant for aldehydes and ketones) one component reagent HYDRANAL® Working Medium K, Riedel No. 34817 (Solvent for aldehydes and ketones) buffer 5mmol acid/mL HYDRANAL® Buffer, Riedel No. 34804 METTLER, Karl Fischer Applications Comments concerning applications with DL35 4-Chlorotoluene, The direct titration is unproblematic. A titrant with a low concentration benzyl alcohol (2 mg H2O/mL) is used due to the low water content. 2-Nitrophenol The sample crushed in the mortar dissolves easily in the solvent. Without a buffer an elevated post-consumption is observed. Acetophenone Ketones react with methanol to give ketals and water. To prevent this, a methanol-free titrant and solvent are used. The solvent should be changed after 4 samples. Benzaldehyde Aldehydes react with methanol to form an acetal and water. To prevent this, a methanol-free titrant and solvent should be used. A further side reaction is bisulfite addition, which consumes water. For this reason the titration is started immediately after injecting the sample. The weight is entered on the titrator after the titration. The solvent must be replaced after each sample. When performing several titrations in the same solvent a decrease in the determined water content is observed. Salicylic acid Finely pulverized salicylic acid may become electrostatically charged, causing problems during transfer of the sample into the titration cell. The titration cell remains open for different lengths of time. This may lead to considerable scatter of the results when titrating small quantities of water. For this reason, external dissolution in methanol is used. This solution must be analyzed immediately, as an increasing amount of water (i.e., 250 ppm after 24 h) is determined after the solution has been standing for some time (over 3 hours). The cause is a slow esterification of the acid. Oxalic acid The solvent is to be replaced after 2 samples as its buffering capacity will be exhausted. Methyl benzoate The direct titration is straightforward. Due to the low water content, a titrant with the concentration of 1 mg H2O/ml was used. Urea As urea is slightly soluble in methanol, the solvent must be replaced after each sample. n-Butylamine The endpoint is sluggish in spite of the neutralization with benzoic acid. The results are too high and poorly reproducible. Decreasing the switch-off delay to 7 seconds allows reliable and reproducible results to be obtained. Aniline No stable endpoint could be achieved using methanol as the solvent. Using a methanol-free solvent eliminates this problem. Neutralizing the aniline with salicylic acid is necessary, otherwise the endpoint will be sluggish. METTLER, Karl Fischer Applications 11 Applications: Organic raw materials B) Coulometric determination using DL37 Sample Weight Result g n ppm RSD % Reagents Method Naphtaline 0.1 6 35.0 10.2 100 mL Coulomat A 5 mL Coulomat C external dissolution in MeOH: dissolve 0.4 g in 25 mL MeOH Input: 5 mL aliquot with syringe Stir/Titration time: 0/40 s 4-Chlorotoluene 0.8 dried (1) 6 30.7 1.7 100 mL Coulomat A 5 mL Coulomat C Input: syringe with needle Stir/Titration time: 0/40 s Benzylalcohol dried (1) 0.4 6 1273 0.16 100 mL Coulomat A 5 mL Coulomat C Input: syringe with needle Stir/Titration time: 0/80 s Phenol 1.0 6 173.7 1.8 100 mL Coulomat A 5 mL Coulomat C external dissolution in MeOH: dissolve 17 g in 60 mL MeOH Input: 1 mL aliquot with syringe Stir/Titration time: 0/70 s Acetophenone dried (1) 0.3 6 2830 0.46 100 mL Coulomat AK Input: syringe with needle 5 mL Coulomat CK Stir/Titration time: 0/120 s Benzaldehyde dried (1) 0.4 6 242.6 0.9 100 mL Coulomat AK Input: syringe with needle 5 mL Coulomat CK Stir/Titration time: 0/90 s Salicylic acid 0.4 6 115.8 2.9 100 mL Coulomat A 5 mL Coulomat C external dissolution in MeOH: dissolve 30 g in 60 mL MeOH (titrate immediately) Input: 3 mL aliquot with syringe Stir/Titration time: 0/50 s Methylbenzoate dried (1) 0.9 6 49.1 2.0 100 mL Coulomat A 5 mL Coulomat C Input: syringe with needle Stir/Titration time: 0/120 s Benzamide 0.3 6 117.5 3.6 100 mL Coulomat A 5 mL Coulomat C External dissolution in MeOH: dissolve 16 g in 50 mL MeOH Input: 1 mL aliquot with syringe Stir/Titration time: 0/50 s n-Butylamine 0.2 6 1.14% 0.8 100 mL Coulomat A 20 g benzoic acid 5 mL Coulomat C Input: syringe with needle Stir/Titration time: 0/200 s Aniline 0.1 1 No result 100 mL Coulomat AK Input: syringe with needle 20 g benzoic acid 5 mL Coulomat CK Standard titration parameters for all titrations: Adjustment: control gain: 5 switch-off criterium: End level 0.1 µg/s (0.1 µg H2O/s above drift value) automatic drift determination, automatic titration start (1) Dried over molecular sieve 3Å Reagents: Coulomat A: Coulomat C: Coulomat AK: Coulomat CK: 12 anode reagent HYDRANAL® Coulomat A, Riedel No. 34807 cathode reagent HYDRANAL® Coulomat C, Riedel No. 34808 anode reagent HYDRANAL® Coulomat AK, Riedel No.34820 cathode reagent HYDRANAL® Coulomat CK, Riedel No.34821 METTLER, Karl Fischer Applications Comments concerning the applications with DL37 Naphtaline A small weigh-in is needed, as napthaline is poorly soluble in methanol. The coulometric determination with external dissolution is unproblematic. 4-Chlorotoluene, The coulometric determination is straightforward. benzyl alcohol, methyl benzoate Phenol Phenol is first dissolved externally in methanol. Acetophenone Ketones react with methanol to form a ketal and water. To prevent this, a methanol-free anolyte and catholyte are used. With these reagents the titration of acetophenone is straightforward and gives reproducible results. Benzaldehyde Aldehydes react with methanol to give an acetal and water. To circumvent this, methanol-free anolyte and catholyte solutions are used. A further side reaction is bisulfite addition, a process in which water is consumed. The titration is started using AUTOSTART immediately after sample addition. The sample weight is entered on the DL37 during or after the titration. Salicylic acid and Salicylic acid and benzamide are dissolved in methanol and the external benzamide solution is then titrated. The salicylic acid solution must be analyzed immediately, since the water content increases upon standing for over 3 hours (for example, 250 ppm after 24 hours). The slow esterification of the acid is the cause. n-Butylamine This is titrated coulometrically by adding benzoic acid. The determined values tend to increase within the series, resulting in a decreasing reproducibility. Aniline Aniline will not give a stable endpoint using methanol as the solvent. Even after using methanol-free reagents and after neutralizing the aniline with salicylic acid, a coulometric titration proved to be impossible (no endpoint). METTLER, Karl Fischer Applications 13 Karl Fischer Titratrion Water Content Determination of Organic Solids Sample: 0.3 g Phenol Preparation: 17 g phenol are dissolved in 47 g methanol in a bottle sealed with a septum. 1 mL aliquots of the solution are taken with a syringe for the titration. Determine the water content of the methanol and enter this as Parameter A. Method: Sample Input: Syringe with needle (such as ME-71482) Catholyte: 5 mL Catholyte (HYDRANAL® Coulomat C, No. 34808) Anolyte: 100 mL Anolyte (HYDRANAL® Coulomat A, No. 34807) Result and Statistics: Comments: Titration time: 70 seconds For the coulometric water content determination of solids, an external extraction or external dissolution must be used. Adding solids directly into the titration cell by opening the stopper results in erroneously high water contents (variance greater than 50%). The DL37 has special calculation formulas for external extraction and external dissolution. The parameters are: A water content of the solvent (ppm) B total solvent amount (g) WtO amount of sample dissolved in B solvent Net Aliquot amount (g) Application: Chemistry, plastics, pharmaceuticals Instruments: METTLER DL37 KF Coulometer A. Aichert, Application Laboratory, Nov. 1990 14 METTLER, Karl Fischer Applications 4. Solvents Toluene General comments Hydrocarbons, halogenated hydrocarbons, alcohols, esters and ether The water content determination of these substances is unproblematic. Adding propanol or chloroform increases the solubility of long chained compounds. Double bonds rarely cause problems. These compounds generally contain little water, thus coulometry is particularly recommended. Halogenated hydrocarbons may contain active chlorine from the production process. The active chlorine oxidizes iodide to iodine (resulting in an erroneously low water content). Phenols For most phenols the water content determination is unproblematic. In some cases salicylic acid may need to be added as a buffer. Some phenols have been shown to have a high post-consumption (for example, aminophenol). Aldehydes and ketones These compounds react with methanol and produce acetals and ketals, respectively. Water is produced in the reactions. These side reactions may be suppressed by using methanol-free titrants and solvents. Special reagents for the water content determination of aldehydes and ketones are available. Bisulfite addition is a further side reaction which aldehydes will undergo. This reaction consumes water and starts as soon as the sample is added to the solvent containing sulfur dioxide. The titration must thus be started immediately to prevent the bisulfite addition. Organic acids Strongly acidic organic acids should be neutralized to keep the pH value in the proper range for a KF titration. Nitrogen compounds Nitrogen-containing solvents such as amides (i.e., dimethylformamide), nitro compounds (such as nitrobenzene), and nitriles (acetonitrile) are unproblematic. References Scholz, E., Titration of Aldehydes and Ketones Anal. Chem. 57, 2965-2971 (1985) ISSN 0192-2971, ASTM Standard, D-1364-87, 1987 Test method for water in volatile solvents (Karl Fischer Titration) METTLER, Karl Fischer Applications 15 Applications: Solvents A) Volumetric determination using DL35 Sample Weight Result g n % RSD % Titrant Solvent Method Toluene 3.0 6 0.0144 0.37 Composite 2 30 mL methanol Input: syringe with needle Stir time: none Cyclohexene 2.5 7 0.0080 1.5 Composite 1 30 mL methanol Input: syringe with needle Stir time: none iso-Amyl alcohol 2.0 6 0.141 0.25 Composite 2 30 mL methanol Input: syringe with needle Stir time: none Ethylen glycol 2.0 6 0.651 0.24 Composite 2 30 mL methanol Input: syringe with needle Stir time: none Methylene chloride 3.0 6 0.0115 1.2 Composite 2 30 mLmethanol Input: syringe with needle Stir time: 60 s Diethylether 1.5 6 0.0553 0.40 Composite 2 30 mL methanol Input: syringe with needle Stir time: none Acetone 3.0 7 0.0128 0.48 Composite 5K 30 mL Working medium K Input: syringe with needle Stir time: none Isobutylmethylketone (IBMK) 1.5 6 0.145 0.39 Composite 5K 30 mL Working medium K Input: syringe with needle Stir time: none Formaldehyde 0.04 6 52.0 0.58 Titrant 5 30 mL solvent 20 mL buffer Input: syringe with needle Stir time: none Acetaldehyde 1.3 6 0.0337 4.2 Composite 5K 30 mL Working medium K Cool sample to 0 °C Input: syringe with needle Titrate immediately Acetic acid 1.0 6 0.263 0.24 Titrant 2NH 30 mL solvent 20 mL buffer Input: syringe with needle Stir time: none Dimethylformamide (DMF) 1.5 7 0.0867 0.36 Titrant 2NH 20 mL solvent 20 mL buffer Input: syringe with needle Stir time: none Acetonitrile 3.0 7 0.0128 2.3 Composite 2 30 mL methanol Input: syringe with needle Stir time: none Reagents: Titrant 2NH: Solvent: Composite 1: Composite 2: Composite 5: Composite 5K: Working medium K: Buffer: 16 two component reagent HYDRANAL® Titrant 2NH, Riedel No. 34811 (titrant) two component reagent HYDRANAL® Solvent, Riedel No. 34800 (solvent) one component reagent HYDRANAL® Composite 1, Riedel No. 34827 (titrant) one component reagent HYDRANAL® Composite 2, Riedel No. 34806 (titrant) one component reagent HYDRANAL® Composite 5, Riedel No. 34805 (titrant) one component reagent HYDRANAL® Composite 5K, Riedel No. 34816 (Titrant for aldehydes and ketones) one component reagent HYDRANAL® Working Medium K, Riedel No. 34817 (Solvent for aldehydes and ketones) buffer 5 mmol acid/mL HYDRANAL® Buffer, Riedel No. 34804 METTLER, Karl Fischer Applications Comments concerning applications using DL35 Toluene, isoamyl- The direct titration is straightforward. Since the water content of these comalcohol, ethyleneglycol, pounds is low, a titrant with 2 mg H2O/mL is used. methylene chloride, diethylether Cyclohexene A diluted titrant with a concentration of 1 mg H2O/mL is used to determine the low water content of 80 ppm. To achieve a good reproducibility of 1.5% RSD, the following points are important: – Condition syringe well with the sample – Replace the solvent after each 3 samples (The result using titrant 2 mg H2O/mL: RSD = 2.7% for 6 samples, sample weight 2 g) Acetone, Ketones react with methanol generating a ketal and water. Methanol-free Isobutylmethylketone solvents and titrants must be used to prevent this. Formaldehyde Formaldehyde will not react with methanol to form an acetal, thus methanol-containing reagents may be used. The total water content cannot be determined by titrating at room temperature, as a part of the water is bound as paraformaldehyde. Even at 50 °C, not all the water will be released (theoretical water content = 55.8%). Acetaldehyde Acetaldehyde boils at 15 °C. To simplify sample input with a syringe, cool the sample to approx. 0 °C. Acetal formation can be detected by the high post-comsumption, even though methanol-free reagents were used. Reducing the switch-off delay to 7 seconds reduces the titration time and increases the reproducibility. Additionally, the sample size was selected to be as small as possible and was kept constant. The solvent was also renewed after each sample. Bisulfite addition occurs as a further side reaction. Water is consumed in this reaction. To circumvent this problem, the titration is started immediately after sample addition. The sample weight is entered on the titrator after the titration. Acetic acid Acetic acid has a slight tendency to esterify. Thus it is necessary to add a buffer. Dimethylformamide The Karl Fischer titration of DMF is straightforward. This is expected to be true for amides of other carboxylic acids as well. Acetonitrile The water content determination of acetonitrile is unproblematic. METTLER, Karl Fischer Applications 17 Applications: Solvents B) Coulometric determination using DL37 Sample Weight Result g n ppm RSD % Reagents Method Toluene dried (1) 3.0 6 4.8 9.8 100 mL Coulomat A 5 mL Coulomat C Input: syringe with needle Stir/Titration time: 0/60 s n-Hexane 1.0 6 10.5 7.2 100 mL Coulomat A 5 mL Coulomat C Input: syringe with needle Stir/Titration time: 0/36 s 2.0 8 4.6 9.1 100 mL Anolyte 5 mL Catholyte Input: syringe with needle Stir/Titration time: 0/50 s Cyclohexene 0.8 6 78.8 1.2 100 mL Coulomat A 5 mL Coulomat C Input: syringe with needle Stir/Titration time: 0/70 s Isopropyl alcohol 0.2 6 787.6 0.31 100 mL Coulomat A 5 mL Coulomat C Input: syringe with needle Stir/Titration time: 0/40 s Ethylene glycol 0.4 6 6541 0.56 100 mL Coulomat A 5 mL Coulomat C Input: syringe with needle Stir/Titration time: 0/440 s Ethylene chloride 0.6 dried (1) 6 38.2 3.2 100 mL Coulomat A 5 mL Coulomat C Input: syringe with needle Stir/Titration time: 0/80 s Diethylether dried (1) 0.5 6 40.0 4.0 100 mL Coulomat A 5 mL Coulomat C Input: syringe with needle Stir/Titration time: 0/50 s Acetaldehyde 0.5 1 no result Acetone dried (1) 0.7 6 118.0 0.68 100 mL Coulomat AK Input: syringe with needle 5 mL Coulomat CK Stir/Titration time: 0/100 s Isobutylmethylketone dried (1) 0.4 6 717.0 0.18 100 mL Coulomat AK Input: syringe with needle 5 mL Coulomat CK Stir/Titration time: 0/100 s Ethyl acetate dried (1) 0.5 6 34.9 1.2 100 mL Coulomat A 5 mL Coulomat C Input: syringe with needle Stir/Titration time: 0/48 s Dimethylformamide dried (1) 0.4 6 347.3 1.0 100 mL Coulomat A 5 mL Coulomat C Input: syringe with needle Stir/Titration time: 0/60 s Sample 1 dried (1) n-Hexane Sample 2 dried (1) 100 mL Coulomat AK Cool sample to 0 °C 5 mL Coulomat CK Input: syringe with needle Standard titration parameters for all titrations: Adjustment: control gain: 5; switch-off criterium: End level 0.1: µg/s (0.1 µg H2O/s above drift value) automatic drift determination, automatic titration start For toluene and n-hexane sample II: control gain: 3; switch-off criterium: End level 0.05: µg/s (0.05 µg H2O/s above drift value) (1) Dried over molecular sieve 3 Å Reagents: Coulomat A: Coulomat C: Coulomat AK: Coulomat CK: anode reagent HYDRANAL® Coulomat A, Riedel No. 34807 cathode reagent HYDRANAL® Coulomat C, Riedel No. 34808 anode reagent HYDRANAL® Coulomat AK, Riedel No. 34820 cathode reagent HYDRANAL® Coulomat CK, Riedel No. 34821 Anolyte: Catholyte: anode reagent KF reagent for coulometric water content determination, MERCK No. 9255 cathode reagent KF reagent for coulometric water content determination, MERCK No. 9255 18 METTLER, Karl Fischer Applications Comments concerning applications using DL37 Dryed solvents contain little water, sometimes only traces, thus KF coulometry is particularly recommended. Toluene and n-hexane Toluene and n-hexane sample II were dried for 24 hours over 3 Å molecular sieve. n-Hexane sample I was dried for 1 hour over 3 Å molecular sieve. These examples show that the METTLER DL37 KF coulometer allows reproducible results to be obtained even for trace amounts of water (i.e., 4.6 ppm ± 0.4 ppm). Cyclohexene, isopropa- The coulometric titration of these samples is straightforward. nol, ethylene glycol, ethylene chloride, diethylether, ethyl acetate Acetone, Ketones react with methanol, generating ketals and water. To prevent this, isobutylmethylketone a methanol-free anolyte and catholyte are used. Acetaldehyde The boiling point of acetaldehyde is 15 °C. To simplify sample input with a syringe, the sample should be cooled to approximately 0 °C. In spite of the use of methanol-free reagents, acetal formation proceeds at a rate that makes the coulometric water content determination impossible. Dimethylformamide This compound is easily analyzed by KF coulometry. This is to be expected for other acid amides as well. These examples show that the METTLER DL37 KF Coulometer provides reliable and exact values even in the trace water range, such as 4.6 ppm ± 0.4 ppm. METTLER, Karl Fischer Applications 19 Karl Fischer Titration Water Content Determination of Solvents Sample: 2 g n-hexane dried over molecular sieve 3Å Preparation: Keep sample in a septum flask. Method: Sample Input: Syringe with needle (i.e., ME-71482) Catholyte: 5 mL Catholyte (KF reagent for coulometric water determination, MERCK No. 9255) Anolyte: 100 mL Anolyte (KF reagent for coulometric water determination, MERCK No. 9255) Comments: Titration time: 50 seconds Samples with low moisture contents in the ppm range should be stored in septum flasks. These samples are generally hygroscopic, thus the original water content is considerably altered and falsified by any contact with the ambient (open flask, sample transfer, etc.). When removing the sample, the pressure loss should be compensated with dried air only. Results und Statistics: Application: Chemistry, petroleum products, polymers, pharmaceuticals Instruments: METTLER DL37 KF Coulometer A. Aichert, Application Laboratory, Nov. 1990 20 METTLER, Karl Fischer Applications 5. Petroleum Products OIL General Comments Mineral oils Mineral oils can be completely dissolved only in the presence of chloroform. The chloroform may be replaced by 1-decanol or the special solvent for oils and fats when analyzing light mineral oil products (i.e, benzene, kerosine, diesel oil or heating oil). Crude oils, some of which contain tarry components, are best dissolved in a methanol/chloroform/toluene mixture. Motor oils contain additives that may interfere with the KF titration (such as ketones, keto acids, zinc-dialkyl-dithiophosphates, calcium or magnesium sulfonates). In this case the drying oven can be used. The temperature should be adjusted to 120–140 °C, as the additives may decompose. Mineral oils have low moisture contents (frequently less than 100 ppm). For these samples, KF coulometry is particularly suitable. Crude oils contain insoluble impurities that may clog the diaphragm. The drying oven is best used for these samples. Silicon oils The solubility of silicon oils must be improved by the addition of chloroform or 1-decanol. Fats Some fats are not rendered soluble even after adding chloroform. In these cases, external extraction in pure chloroform or use of the drying oven (temperature 120–140 °C) have proven useful. Parafins and waxes Waxes and parafins may be titrated directly at 50 °C in a mixture of methanol/chloroform. The determination using the drying oven is a further possibility. Tar and coal Tarry products can be dissolved by adding toluene or xylene. The drying oven can also be used for tar and coal. References ISO/DIS 5381, Flüssige Petroleum Produkte – Wasserbestimmung nach Karl Fischer DIN 51777 Teil I, Test von Mineralöl, Kohlenwasserstoffen und Lösungsmittlen, Wasserbestimmung nach Karl Fischer. Direkte Methode. ASTM-Standard, D-4377-88, 1988 Test method for water in crude oils (Karl Fischer Titration) METTLER, Karl Fischer Applications 21 Applications: Petroleum products A) Volumetric determination using DL35 Sample Weight Result g n % RSD % Titrant Solvent Method Gasoline unleaded 2.5 6 0.0710 0.26 Titrant U 9233 50 mL LM F 9230 Input: syringe with needle Stir time: 30 s Diesel oil 5.0 6 0.0069 2.1 Titrant 2NH 20 mL solvent 20 mL 1-decanol Input: syringe with needle Stir time: 30 s Petroleum 4.5 6 0.0077 0.72 Titrant 2NH 20 mL solvent 20 mL 1-decanol Input: syringe with needle Stir time: 30 s Motor oil 2.5 6 0.0721 13.4 Composite 2 40 mL methanol Evaporate moisture with drying oven DO302: 140 °C, 200 mL N2/min Stir time: 600 s Motor oil 0.3 6 0.2261 0.94 Titrant 2NH 20 mL solvent 30 mL chloroform Input: syringe with needle Stir time: 60 s Motor oil used 2.5 6 0.0842 9.9 Composite 2 40 mL methanol Evaporate moisture with drying oven DO302: 140 °C, 200 mL N2/min Stir time: 600 s Silicon oil 4.0 9 0.0097 0.56 Titrant 2NH 20 mL solvent 20 mL 1-decanol Input: syringe with needle Stir time: 60 s Crude oil 2.0 5 0.0206 2.9 Titrant 2NH 20 mL solvent 30 mL chloroform Input: syringe with needle Stir time: 60 s multipurpose grease 0.2 5 0.338 0.88 Titrant 2NH 40 mL solvent External solution: 3 g in 80 g chloroform, 20 min at RT Input: 5 mL aliquot with syringe Ski wax 1.5 7 0.0417 1.3 Composite 2 25 mL methanol 25 mL toluene Melt sample at 50 °C Input: syringe with needle (warm) Stir time: none Shoe polish 2.0 5 0.0219 4.9 Composite 2 25 mL methanol 25 mL toluene Melt sample at 50 °C Input: syringe with needle (warm) Stir time: none Reagents: Titrant 2NH: Solvent: Composite 2: two component reagent HYDRANAL® Titrant 2NH, Riedel No. 34811 (titrant) two component reagent HYDRANAL® Solvent, Riedel No. 34800 (solvent) one component reagent HYDRANAL® Composite 2, Riedel No. 34806 (titrant) Titrant U 9233: LM F 9230: two component reagent Titrant U 5 mg H2O/mL, MERCK No. 9233 two component reagent Solvent F (fats and oils), MERCK No. 9230 22 METTLER, Karl Fischer Applications Comments concerning the applications using DL35 Gasoline, diesel oil, The solubility was improved by using 1-decanol or the special solvent for petroleum oils and fats instead of chloroform. Motor oil Motor oil contains additives to improve its usability. These are zinc-dialkyldithiophosphate, calcium sulfonate and magnesium sulfonate. New motor oils contain 5–7% of these additives. Motor oil may be titrated by adding chloroform; however, the resultant values are too high due to side reactions with the additives. Reliable values can be obtained by evaporating the moisture in a drying oven at 140 °C and transferring the vapor into the titration cell with a dry purge gas. At higher temperatures the additives will decompose, which will also cause errors. The sample is injected through a septum directly into the crucible using a syringe. The weight is determined by back-weighing. Silicon oil 1-Decanol must be added to the solvent to completely dissolve the sample. After 3 samples the solvent should be replaced, as its dissolving capacity will be exhausted. Crude oil The sample can be dissolved completely only by adding chloroform to the solvent. 1-Decanol no longer suffices. Replace solvent after each sample, as its dissolving capacity is quickly exhausted. Multi-purpose grease This fat is incompletely soluble even after adding chloroform. For this reason an external extraction with chloroform was used. A determination using the drying oven at 180 °C is a further possibility. At higher temperatures, however, the sample will polymerize. Ski wax, shoe polish The sample is melted in a sealed flask at approximately 50 °C. A prewarmed syringe is used for sample input. The syringe may be warmed using a hair dryer for instance. This procedure is necessary as the sample will solidify immediately in a cold syringe. The addition of toluene and heating the titration solution to approx. 30 °C results in a suspension which can easily be titrated. The solvent must be replaced after 3 samples, otherwise the sample will begin to precipitate. This will cover the electrode. The titration solution was kept at 30–35 °C using a thermostatable titration beaker (ME-23976) with a circulating water bath. METTLER, Karl Fischer Applications 23 Applications: Petroleum products B) Coulometric determination using DL37 Sample Weight g n Result ppm RSD % Reagents Gasoline super 0.6 13 769.3 0.5 100 mL Coulomat A Input: syringe with needle 5 mL Coulomat C Stir/Titration time: 0/50 s Kerosene 2.5 (flight benzene) 7 36.1 1.4 100 mL Coulomat A Input: syringe with needle 5 mL Coulomat C Stir/Titration time: 0/75 s Petroleum dried 0.5 6 43.4 2.5 100 mL Coulomat A Input: syringe with needle 5 mL Coulomat C Stir/Titration time: 0/30 s Hydraulic oil 0.5 6 579.8 2.0 70 mL Coulomat A 30 mL chloroform 5 mL Coulomat C Input: syringe with needle Stir/Titration time: 0/180 s Turbine oil 3.0 3 33.5 1.0 70 mL Coulomat A 30 mL chloroform 5 mL Coulomat C Input: syringe with needle Stir/Titration time: 0/180 s Transformer oil 10.0 5 30.4 1.9 100 mL Coulomat A Input: syringe with needle 5 mL Coulomat C Stir/Titration time: 0 / 180 s Brake fluid 0.3 7 1081.2 0.38 100 mL Anolyte 5 mL Catholyte Silicon oil 0.5 6 103.5 1.7 100 mL Coulomat A Input: syringe with needle 5 mL Coulomat C Stir/Titration time: 0/50 s Paraffin granulate 3.0 6 31.0 15.9 100 mL Coulomat A Evaporate moisture with drying oven 5 mL Coulomat C DO337: 150 °C, 200 mL air/min Stir/Titration time: 0/900 s Crude oil 3.0 5 202.0 6.6 100 mL Coulomat A Evaporate moisture with drying oven 5 mL Coulomat C DO337: 130 °C, 200 mL air/min Stir/Titration time: 0/1200 s Soot 0.8 5 3582.7 1.5 with molecular sieve 100 mL Anolyte 5 mL Catholyte Method Input: syringe with needle Stir/Titration time: 0/210 s Evaporate moisture with drying oven DO337: 200 °C, 200 mL N2/min Stir/Titration time: 0/900 s Standard titration parameters for all titrations: Adjustment: control gain: 5; switch-off criterium: End level 0.1µg/s (0.1 µg H2O/s above drift value) automatic drift determination, automatic titration start Titration parameters for titrations using DO337 drying oven: Adjustment: control gain: 5; switch-off criterium: fixed titration time and End level 0.05 µg/s automatic drift determination, manual titration start Reagents: Coulomat A: Coulomat C: anode reagent HYDRANAL© Coulomat A, Riedel No. 34807 cathode reagent HYDRANAL© Coulomat C Riedel No. 34808 Anolyte: Catholyte: anode reagent KF reagent for coulometric water content determination, MERCK No. 9255 cathode reagent KF reagent for coulometric water content determination, MERCK No. 9255 24 METTLER, Karl Fischer Applications Comments concerning the applications using DL37 Mineral oil products have low moisture contents, sometimes only traces, thus KF coulometry can be particularly recommended. Gasoline, kerosine, Coulomat A contains chloroform, thus these samples can be titrated without petroleum adding chloroform. After 2–3 samples the dissolving capacity of the solvent is exhausted and an emulsion results. Even in this condition, correct and reproducible results can be obtained by coulometric titration. Turbine and Adding chloroform to these oils gives an emulsion which can be titrated hydraulic oil directly. The emulsive quality of these heavy oils is not as good as that of gasoline or petroleum. The titration time is longer and the reproducibility poorer. These oils can also be titrated using the drying oven: the moisture is evaporated at 130 °C and the vapor transferred into the titration cell using a dry purge gas. Transformer oil This oil can be titrated directly as an emulsion. The rather low moisture content requires a higher sample weight. Silicon oil Silicon oil can be titrated directly as an emulsion without adding chloroform. The emulsive quality is very good. The titration time is short, the reproducibility high. Paraffin This can be dissolved only in a chloroform/methanol mixture at approx. 50 °C. Coulometric determinations at elevated temperatures, however, are not possible due to limits imposed by the DL37. For this reason the drying oven is used. When air is used as the purge gas, the drying temperature may not exceed 180 °C. At 200 °C the product begins to oxidize after only 10 minutes. The oxidation process releases water. The poor reproducibility is primarily caused by the inhomogeneity of the sample granules. Crude oil Crude oil contains insoluble contaminants that can clog the diaphragm. Thus the drying oven is the method of choice. The sample input of the crude oil is best achieved by injecting the oil through a septum directly into the crucible. Weight determination by back-weighing. A direct titration with chloroform addition gives erroneous results: – the sample is merely emulsified and the water released only partially – moisture content too low (mean from 6 samples = 128.9 ppm, RSD = 0.7%) – black deposit in the titration cell, cell must be cleaned Soot The coulometric determination using the drying oven is straightforward. A direct determination using volumetric KF titration (DL35) by adding formamide or chloroform gives results that are too low, as the soot dissolves incompletely and the water is only partially released. METTLER, Karl Fischer Applications 25 Karl Fischer Titration Water Content Determination of Mineral Oil Sample: 2 g Crude oil Preparation: Keep sample in a septum flask Sample Input: Syringe with needle (e.g., ME-71482) Titrant: KF titrant, 2 mg H2O/mL (HYDRANAL® Titrant 2NH No. 34811) Solvent: 20 mL KF solvent (HYDRANAL® Solvent, No. 34800) 30 mL chloroform Comments: Stir time: 60 seconds Samples with moisture contents in the ppm range should be stored in septum flasks. The samples are generally hygroscopic. The original moisture content is rapidly and significantly altered by any contact with the ambient (opening the flask, transferring the sample, etc.). After removing the sample from the flask, the pressure difference should be compensated with dry air only. A three-hole adaptor (ME-23982) is recommended for the sample input using a syringe. Replace the solvent after 2 samples, as the dissolving capacity is exhausted. Titrations of incompletely dissolved samples (such as emulsions) give lower results. Results und Statistics: Application: Petrochemical industry Instruments: METTLER DL35 Karl Fischer Titrator Electrode DM 142 Matrix printer Epson LX-800 A. Aichert, Application Laboratory, Dez. 1990 26 METTLER, Karl Fischer Applications 6. Plastics and Adhesives Glue General comments Plastics Water is usually occluded in plastics. It is released very slowly and incompletely by diffusion. Most plastics are not soluble in a KF solvent or solvent mixture. Therefore the moisture is usually evaporated in a drying oven, then the vapor is driven into the titration cell using a dry purge gas. External extraction in methanol, if necessary at 50°C, is also possible. Plastics have low moisture contents (often less than 100 ppm), so that KF coulometry is especially recommendable. Ion exchanger Ion exchange resins are insoluble in organic solvents. For this reason, the drying oven is used to evaporate the moisture. The vapor is driven into the KF cell using a dry purge gas. Adhesives The water content of adhesives can be determined directly. In some cases chloroform may be necessary to completely dissolve the sample. References Muroi, K., Determination of Water in Plastic Materials by Karl Fischer Method, Bunseki Kagaku 11, 351 (1962) Praeger, K. and Dinse, H.D., Experiences in the Determination of Small Amounts of Water in Polyethylene and Polyamide Faserforsch. Textiltechn. 21, 37-38 (1970) DIN 53715 Wasserbestimmung von pulverförmigen Kunststoffen nach Karl Fischer ASTM Designation: D 789-81 Standard Specification for Nylon Injection Molding and Extrusion Materials Sharma, H.D. and Subrramanian, N., Determination of Water in IonExchange Resins by Karl Fischer Anal. Chem. 41, 2063-2064 (1969) Anal. Chem. 42, 1278-1290 (1970) van Acker, P., de Cote, F. and Hoste, J., Determination of Water in Strong Base Anion-Exchange Resins by the Karl Fischer Titration Anal. Chim. Acta. 73, 198-203 (1974) METTLER, Karl Fischer Applications 27 Applications: Plastics and Adhesives A) Volumetric determination using DL35 Sample Weight g n Polyethylene granules 3.0 Polyamide granules RSD % Titrant Solvent 6 0.0068 6.9 ReAquant 3.5 Evaporate moisture with drying oven 40 mL solvent Sprint DO337: 280 °C, 200 mL N2/min Stir time: 600 s 2.0 6 0.5547 0.67 Composite 5 40 mL methanol Evaporate moisture with drying oven DO302: 190 °C, 200 mL N2/min Stir time: 900 s Epoxy resin fluid 0.05 5 0.258 2.6 Titrant 2NH 20 mL solvent 20 mL chloroform Input: syringe with needle Stir time: 60 s Glue stick 0.05 6 46.3 0.94 Composite 5 20 mL methanol 20 mL chloroform Input: spatula Stir time: 100 s All-purpose glue 0.2 Cyanoacryl glue 7 1.28 2.2 Titrant 2NH 30 mL solvent Input: tube with needle Stir time: 60 s Rubber cement 6 0.287 5.3 Titrant 2NH 10 mL solvent 30 mL chloroform External dissolution: 4 g in 85 g chloroform; 10 min. RT Input: 1 mL aliquot with syringe 0.1 Result % Method Reagents: Titrant 2NH: Solvent: Composite 5: two component reagent HYDRANAL® Titrant 2NH, Riedel No. 34811 (titrant) two component reagent HYDRANAL® Solvent, Riedel No. 34800 (solvent) one component reagent HYDRANAL® Composite 5, Riedel No. 34805 (titrant) ReAquant 3.5: Solvent Sprint: two component reagent ReAquant ® 3.5 mg H2O/mL, J.T.Baker No. 8842 (titrant) two component reagent ReAquant ® Solvent Sprint, J.T.Baker No. 8855 (solvent) B) Coulometric determination using DL37 Sample Weight Result g n ppm RSD % Reagents Method Polyethylene granules 2.0 6 68.7 8.2 100 mL Coulomat A 5 mL Coulomat C Evaporate moisture with drying oven DO337: 180 °C 200 mL air/min Stir/Titration time: 0/600 s Polypropylene granules 2.0 6 148.3 5.4 100 mL Coulomat A 5 mL Coulomat C Evaporate moisture with drying oven DO337: 180 °C 200 mL air/min Stir/Titration time: 0/600 s Polystyrene granules 2.0 6 322.2 2.4 100 mL Coulomat A 5 mL Coulomat C Evaporate moisture with drying oven DO337: 160 °C 200 mL air/min Stir/Titration time: 0/900 s PVC foil 0.1 6 638.1 2.2 100 mL Coulomat A 5 mL Coulomat C Evaporate moisture with drying oven DO337: 150 °C 200 mL air/min Stir/Titration time: 0/240 s Standard titration parameters for titrations with drying oven DO337: Adjustment: control gain: 5; (for PVC foil: control gain: 3) switch-off criterium: fixed titration time and End level 0.05 µg/s automatic drift determination, manual titration start Reagents: Coulomat A: Coulomat C: 28 anode reagent HYDRANAL® Coulomat A, Riedel No. 34807 cathode reagent HYDRANAL® Coulomat C, Riedel No. 34808 METTLER, Karl Fischer Applications Comments concerning applications using DL35 Polyethylene The sample melts and, once cooled, sticks to the weighing boat. Line the weighing boat with aluminum foil to facilitate sample removal. Due to the low moisture content, the drift must be determined prior to each sample to ensure a good reproducibility. Polyamide The use of too high temperatures for polyamides may result in a continual condensation reaction which frees water and artificially elevates the water content. For this reason, the sample was first tested at 120°C for 2 hours; result: 0.5445%. The temperature was then elevated to 190°C and the time drastically reduced; result: 0.5547%. Epoxy resin (fluid) Glue stick All-purpose glue (cyanoacryl glue) Rubber cement Chloroform was added to the solvent to competely dissolve the sample. After 4 samples the solvent should be replaced, as its dissolving capacity will be exhausted. Chloroform must be added to the solvent to ensure that the sample dissolves completely. All 6 samples can be titrated in the same solvent. The end of the tube was fitted with an injection needle with a large inner diameter (1.2 mm) for the sample input. As the sample is poorly soluble in the solvent/chloroform mixture, it was externally dissolved in chloroform. A solvent/chloroform mixture must be used for titration of the solution. The rubber precipitates in pure solvent and will cover the electrode. The solvent must be replaced and the electrode cleaned (deposit on the electrode) after each titration. Comments concerning applications using DL37 Polyethylene, polypropylene, polystyrene When air is used as the carrier gas, the oven temperature may not exceed 180 °C. At 220 °C the polyethylene and polypropylene will oxidize in a process that generates water. The cooled sample will stick to the weighing boat. Line boat with aluminum foil to facilitate sample removal. PVC foil The foil is cut into approximately 3 cm2 pieces. These will fit easily into the drying oven crucible. The sample should not touch the inner wall of the drying oven, as the PVC will stick to it. METTLER, Karl Fischer Applications 29 Karl Fischer Titration Water Content Determination of Plastics Sample: 3 g Polyethylene granulate Preparation: Place sample in drying oven. Evaporate moisture and transfer the vapor into the titration cell with a dry purge gas. Oven temperature: 280 °C Purge gas stream: 200 mL N2/min Sample input: Weighing boat Titrant: KF titrant 3.5 mg H2O/mL (ReAquant® Titrant, J.T. Baker No. 8842) Solvent: 40 mL KF solvent (ReAquant® Solvent, J.T. Baker No. 8855) Results und Statistics: Comments: Stir time: 600 s METTLER method No. 50 The sample melts and, once cooled, will stick to the weighing boat. Line weighing boat with aluminum foil to facilitate sample removal. Application: Polymer industry Instruments: METTLER DL35 Karl Fischer Titrator Electrode DM142 Drying oven METTLER DO302 Matrix printer Epson LX-800 A. Aichert, Application Laboratory, Dez. 1990 30 METTLER, Karl Fischer Applications 7. Medicines (Pharmaceuticals) General comments In the pharmaceutical industry, moisture contents of active substances, the raw materials required to synthesize these, and the final products themselves are determined. Raw materials The raw materials used by the pharmaceutical industry are organic and inorganic raw materials as well as solvents. The moisture content determinations of these products are described in Chapters 2–4. Active substances The pharmaceutically active substances are generally organic or inorganic compounds which are soluble in methanol. These can usually be titrated unproblematically. Aldehydes, ketones and some amides require the use of methanol-free reagents, as their esterification reactions lead to incorrectly high water contents. Lyophilized substrates Injectable substances are sometimes delivered as dried substrates, to prolong the usability of active substances. Here the residual water content is a crucial factor. This water content will be around 100 µg H2O per ampule. Tablets Tablets may contain substances that will react with KF reagents in side reactions. This is the case for magnesium and aluminum hydroxides, for example. Both compounds are used as antacids. Ointments, oils, suppositories The solubility of oils and ointments may be improved by adding chloroform or 1-decanol. The USP XXI recommends a mixture of carbon tetrachloride : chloroform : methanol 2:2:1 for ointments. Suppositories can be dissolved by adding chloroform and elevating the temperature. References Cachet, T. and Hoogmartens, J., Determination of water in erythromycin by Karl Fischer titration, J. Pharm. Biomed. Anal. ISSN 0731-7085; 6,5,461472 (1988) Müller, M., Determination of water in erythromycin by Karl Fischer titration, Dtsch. Apoth. Ztg. ISSN 0011-9857; 127, 41, 2034-2036 (1987) Use of a simple Karl Fischer apparatus for water determination in lyophilized radiopharmaceutical kits, Appl. Radiot. Isot. ISSN 0883-2889; 38, 11, 992-993 (1987) Lindquist, J., Determination of water in penicillins using Karl Fischer reagents, J. Pharm. Biomed. Anal. ISSN 0731-7085; 2,1,37-44, 1984 METTLER, Karl Fischer Applications 31 Applications: Medicines A) Volumetric determination using DL35 Sample Weight Result g n % RSD % Titrant Solvent Method Aspirin 0.2 6 1.53 1.9 Titrant U 9233 30 mL LM 9241 Crush sample Input: weighing boat Stir time: 600 s Antibiotics dry 0.2 6 4.56 1.0 Titrant U 9233 Input: weighing boat 30 mL LM K 9221 Stir time: 300 s 2 drops Triton X100 Stir rapidly Antibiotics suspension 0.03 6 95.8 0.24 Titrant U 9233 30 mL LM 9241 Input: syringe with needle Stir time: none Disinfectant powder 1.0 6 0.0620 1.5 Titrant 2NH 30 mL solvent Input: weighing boat Stir time: 120 s Cough drops 0.1 6 6.25 0.13 Titrant U 9233 30 mL LM 9241 Input: syringe with needle Stir time: none Valerian essence 0.1 6 29.3 0.14 Titrant 9258 30 mL methanol Input: syringe with needle Stir time: none Chamomile extract 0.03 6 43.2 0.12 Titrant 9258 30 mL methanol Input: syringe with needle Stir time: none Tonic 0.05 6 57.0 0.26 Titrant U 9233 25 mL LM 9241 15 mL formamide Input: syringe with needle Stir time: none Gel for sprains and infections 0.7 6 42.3 0.51 Titrant U 9233 30 mL LM 9241 Input: syringe with needle Stir time: 30 s Ointment base 0.03 5 71.2 0.74 Titrant U 9233 40 mL LM F 9230 Input: syringe with needle Stir time: 30 s Ointment for burns 0.03 5 54.7 0.40 Titrant U 9233 40 mL LM F 9230 Input: syringe with needle Stir time: 60 s Suppository 1.0 6 0.0023 13.3 Titrant 2NH 30 mL solvent 15 mL toluene Input: with tweezers Stir time: 60 s Titrate at 50 °C Reagents: Titrant 2NH: Solvent: Titrant 9243: Titrant U 9233: LM 9241: LM K 9221: LM F 9230: Titrant 9258 32 two component reagent HYDRANAL® Titrant 2NH, Riedel No. 34811 (titrant) two component reagent HYDRANAL® Solvent, Riedel No. 34800 (solvent) two component reagent Titrant 5 mg H2O/mL, MERCK No. 9243 two copmponent reagent Titrant U 5 mg H2O/mL, MERCK No. 9233 two component reagent Solvent, MERCK No. 9241 two component reagent Solvent K (for ketones and aldehydes), MERCK No. 9221 two component reagent Solvent F (for fats and oils), MERCK No. 9230 one component reagent Titrant 5 mg H2O/mL, MERCK No. 9258 METTLER, Karl Fischer Applications Comments concerning the applications using DL35 Aspirin The finely crushed sample does not dissolve completely. To ensure the complete release of all water, stir for 10 minutes. Antibiotics (dry) This sample is not dense and is poorly wettable with the solvent. Lumps form which contain undissolved substances. Lump formation can be avoided by adding a detergent (Triton X100) and by stirring vigorously. The sample will then dissolve completely. An elevated post-consumption can be observed when using regular solvents. This effect can be eliminated by using a methanol-free solvent. Antibiotics (suspension) The direct titration is straightforward. Disinfectant powder This powder is insoluble in the KF solvent. A direct titration as a suspension is possible. Even with a stir time of only 2 minutes, no post-consumption takes place, thus the water has been completely released. Chamomile extract, Titrate directly. couph drops and valerian extract Tonic When using the normal solvent of the two component reagent as well as methanol, a gel drop forms which immediately deposits itself on the platinum point of the electrode. This results in an over-titration. By adding formamide this effect can be avoided. Gels, ointments These samples are filled into the back end of a syringe for the sample input. No needle is used due to the sample consistency. The gel dissolves in the solvent of the two component reagent. The complete dissolution of fat-based ointments requires the addition of chloroform, 1-decanol or the special solvent for fats and oils. Suppositories One complete suppository is used for each titration. (The weight is constant: 1.0 g). In the solvent/toluene mixture the suppositories dissolve (melt) completely at 50 °C. The solvent must be replaced after 2–3 samples, as the samples no longer dissolve completely. This leads to a decrease in the reproducibility. METTLER, Karl Fischer Applications 33 Applications: Medicines B) Coulometric determination using DL37 Sample Weight Result g n ppm RSD % Reagents Method Massage oil 0.3 6 1059 0.21 100 mL Coulomat A 5 mL Coulomat C Input: syringe with needle Stir/Titration time: 0/60 s Eucalyptus oil 0.1 6 1267 0.39 100 mL Coulomat A 5 mL Coulomat C Input: syringe with needle Stir/Titration time: 0/100 s Titration parameters: Adjustment: control gain: 5; switch-off criterium: End level 0.1 µg/s (0.1 µg H2O/s above drift value) automatic drift determination, automatic titration start Sample Lot No. Flask Result Reagents µg H2O Method Lyophilized Plasma 2BOA 1 2 3 4 771.3 699.3 759.2 665.7 Dissolve in septum flask with 5 mL titrated Coulomat A Input: syringe with needle Stir/Titration time: 0/150 s RRO5 1 2 3 4 720.7 648.7 729.3 619.1 100 mL Coulomat A 5 mL Coulomat C Titration parameters: Adjustment: control gain: 2; switch-off criterium: End level 0.1 µg/s (0.1 µg H2O/s above drift value) automatic drift determination, manual titration start Reagents: Coulomat A: Coulomat C: anode reagent HYDRANAL® Coulomat A, Riedel No. 34807 cathode reagent HYDRANAL® Coulomat C, Riedel No. 34808 Comments concerning the applications using DL37 34 Eucalyptus and massage oils The direct titration is unproblematic. The addition of chloroform is unnecessary. Lyophilized plasma An external dissolution of the lyophilisate is not recommendable due to the low moisture content. The correction factor for the solvent blank is too high compared to the water content of the sample. Therefore, the following procedure is used: approximately 5 mL anolyte are removed from the anolyte space of the titration cell with a plastic syringe. This is filled back into the titration cell. The syringe is rinsed in this manner until it is dry. Then 5 mL anolyte are taken up in the syringe and injected through a septum into the sample flask. The lyophilisate is suspended by shaking the flask (5 minutes in the sonicator). The entire suspension is then pulled back into the syringe, injected into the titration cell, and the water content is determined. The pressure compensation for sample removal must be achieved using dry air. METTLER, Karl Fischer Applications 8. Dyes and Agrochemicals General Comments Dyes A large number of dyes are soluble in methanol; these can be titrated easily. Insoluble dyes, such as pigments, can be titrated directly as a suspension. Using this procedure, only the adherent moisture will be determined. A direct titration of water-based dispersion paints and lacquers can also be undertaken. When titrating lacquers, care must be taken in the choice of a solvent. Ketones or reactive amines require the use of a methanol-free solvent to prevent interferences caused by side reactions with the KF reagents. Agrochemicals Agrochemicals are supplied in solution (with organic solvents), waterbased suspensions or as powders. Unpolar solvents are generally used for the solution; thus, the samples can be completely dissolved only by adding chloroform or 1-decanol. The moisture content of these is low so that the coulometric method is feasible. The water-based suspensions are best titrated using a direct volumetric titration. Powders rarely dissolve in most KF solvents. Suspensions of these powders allow the determination of the adherent moisture only. References ASTM D 4017-81 Standard Test Method for Water in Paints and Paint Materials by Karl Fischer Method METTLER, Karl Fischer Applications 35 Applications: Dyes and agrochemicals A) Volumetric determination using DL35 Sample Weight g n Optical brightener 0.3 Wool dye Orange R Reactive dye scarlett F-3G RSD % Titrant Solvent Method 6 3.87 0.76 Titrant 9258 30 mL methanol Input: weighing boat Stir time: 300 s 0.25 6 10.99 0.14 Titrant 9258 40 mL methanol Input: weighing boat Stir time: 30 s 0.3 6 5.24 0.42 Titrant 9258 40 mL methanol Input: weighing boat Stir time: 60 s Indicator dye 0.6 methanile yellow 6 0.928 1.0 Titrant 9258 40 mL methanol Input: weighing boat Stir time: 120 s Dispersion dye olive 0.3 6 6.91 0.22 ReAquant 5 Input: weighing boat 30 mL solvent Sprint Stir time: 300 s 25 mL formamide Acrylic paint water based 0.05 6 54.3 0.47 Titrant U 9233 25 mL LM 9241 15 mL formamide External solution: 3.6 g in 20 mL formamide Input: 1 mL aliquot with syringe Synthetic enamel 1.5 6 0.0906 3.4 Titrant U 9233 20 mL LM 9241 20 mL toluene Input: syringe with needle Stir time: none Insecticide biological 2.0 6 0.0977 0.56 Titrant 60626 30 mL LM 60625 20 mL 1-decanol Input: syringe with needle Stir time: none Insecticide Diazinon 2.0 6 0.1461 0.21 Titrant 60626 30 mL LM 60625 10 mL 1-decanol Input: syringe with needle Stir time: none Rose fungicide 0.03 watery emulsion 6 58.3 0.25 Titrant 60626 30 mL LM 60625 Input: syringe with needle Stir time: none Herbicide powder 1.0 6 1.20 0.49 Titrant U 9233 30 mL LM 9241 Input: weighing boat Stir time: 180 s Insecticide ant killer 1.0 6 0.273 2.6 Titrant 60626 30 mL LM 60625 Input: weighing boat Stir time: 180 s Reagents: Titrant U 9233: LM 9241: Titrant 9258: Titrant 60625: LM 60625: ReAquant 5: Solvent Sprint: 36 Result % two component reagent Titrant U 5 mg H2O/mL, MERCK No. 9233 two component reagent Solvent, MERCK No. 9241 one component reagent Titrant 5 mg H2O/mL, MERCK No. 9258 two component reagent Titrant 5 mg H2O/mL, FLUKA No.60626 two component reagent Solvent, FLUKA No. 60625 two component reagent ReAquant® 5 mg H2O/mL, J.T. Baker No. 8844 (titrant) two component reagent ReAquant® Solvent Sprint, J.T. Baker No. 8855 (solvent) METTLER, Karl Fischer Applications B) Coulometric determination using DL37 Sample Weight Result g n ppm RSD % Reagents Method Rose fungicide solution 0.5 0.36 100 mL Anolyte 5 mL Catholyte Input: syringe with needle Stir/Titration time: 0/90 s 6 828.6 Titration parameters for the titration: Adjustment: control gain: 3; switch-off criterium: End level: 0.1 µg/s automatic drift determination, automatic titration start Reagents: Anolyte: Catholyte: anode reagent KF reagent for coulometric water content determination, MERCK No. 9255 cathode reagent KF reagent for coulometric water content determination, MERCK No. 9255 Comments concerning the applications Optical brightener This sample is not soluble in KF solvents; it can, however, be suspended. A direct titration with a 5-minutes stir time in methanol is possible. After 2 samples, the solvent should be replaced and the electrode cleaned (forms deposit). Wool, reactive and These samples are easily dissolved in methanol. The dissolving capacity of indicator dyes the solvent is limited; replace the solvent after 3–4 samples. Dispersion dye This sample is insoluble in KF solvents. It can be titrated directly as a suspension by adding formamide. In pure methanol the water is released slowly and incompletely (result: 6.6% with 30 minutes titration time). Acrylic paint A direct titration in a formamide/solvent mixture results in the sample sticking to titration cell and electrode, and is not a feasible alternative. The sample is dissolved in pure formamide and this solution is added to the formamide/solvent mixture. The resulting emulsion can be titrated straightforwardly (slightly increased post-consumption). Replace the solvent after 2 samples. Synthetic enamel The sample is added to a prepared toluene/solvent mixture. The resulting fine emulsion can be titrated unproblematically (slightly increased postconsumption). Replace solvent after 2 titrations. Insecticide and rose These samples (active agent plus solvent) are soluble only in the presence fungicide (solutions) of 1-decanol. If an emulsion is prepared, somewhat lower values will result. Due to the low moisture content, a coulometric determination is a further possibility. Rose fungicide The direct tiration is unproblematic. (water-based emulsion) Insecticide and These samples are insoluble in KF solvents. A direct titration is possible with herbicide a 3-minutes stir time. (No elevated post-consumption). After 3 samples have been titrated, the water content values decrease (replace solvent). METTLER, Karl Fischer Applications 37 9. Detergents and Surfactants General comments For these products, which are solids, liquids or pastes, a direct KF titration can easily be undertaken. Detergents containing hydroxide or perborate result in elevated water content values, as these compounds undergo a side reaction with the KF reagent. References ISO 4317-1977 Surface-Active Agents – Determination of Water – Karl Fischer Method Comments concerning the applications Laundry detergent This detergent contains perborate, which reacts with the KF reagent in a side reaction. For this reason the moisture is evaporated in the drying oven at 150 °C and the vapor is transferred to the titration cell by a dry purge gas. Detergent for fine These detergents contain neither hydroxides nor perborates. They can be washables titrated directly. Cleaner, dish detergent, These samples dissolve in the solvent. The direct titration is straightforward. soft soap Caution: beware of the water dissolving capacity of the KF solvent (replace solvent after 3–4 samples). Fabric softener, These emulsions can be titrated directly without encountering problems. impregnation agent Non-ionic-surfactant The direct titration is straightforward. The coulometric determination can be used for samples with a low moisture content. 38 METTLER, Karl Fischer Applications Applications Detergents and Surfactants A) Volumetric determination using DL35 Sample Weight Result g n % RSD % Titrant Solvent Method Laundry detergent 0.1 6 13.7 2.3 ReAquant 5 30 mL solvent Evaporate moisture with drying oven DO302: 150 °C, 200 mL N2/min Stir time: 1200 s Detergent for fine washables 30–60 °C 0.2 6 6.13 1.2 ReAquant 5 30 mL solvent Input:weighing boat Stir time: 500 s Liquid detergent 0.03 6 81.7 0.60 ReAquant 5 30 mL solvent Input: syringe with needle Stir time: none Cleaner liquid 0.03 5 73.9 0.25 ReAquant 5 30 mL solvent Input: syringe with needle Stir time: none Dish detergent liquid 0.03 6 73.0 0.39 ReAquant 5 30 mL solvent Input: syringe with needle Stir time: none Soft soap 0.03 6 76.4 1.3 ReAquant 5 30 mL solvent Input: syringe with needle Stir time: none Fabric softener cocentrate 0.03 6 84.3 0.37 ReAquant 5 30 mL solvent Input: syringe with needle Stir time: none Impregnation agent 0.03 6 61.4 0.32 ReAquant 5 30 mL solvent Input: syringe with needle Stir time: 120 s 6 0.160 0.84 ReAquant 3.5 30 mL solvent Input: syringe with needle Stir time: none non-ionic 2.0 surfactant alkylphenylpolyethyleneglycol Reagents: ReAquant 5: ReAquant 3.5: Solvent: two component reagent ReAquant ® 5 mg H2O/mL, J.T. Baker No. 8844 (titrant) two component reagent ReAquant ® 3.5 mg H2O/mL, J.T. Baker No. 8842 (titrant) two component reagent ReAquant ® Solvent Sprint, J.T. Baker No. 8855 (solvent) B) Coulometric determination using DL37 Sample Weight Result g n ppm RSD % Reagents Method Non-ionic surfactant nonyl phenylethylene glycol 0.25 0.58 100 mL Anolyte 5 mL Catholyte Input: syringe with needle Stir/Titration time: 0/90 s 6 718.4 Titration parameters for all titrations: Adjustment: control gain: 3; switch-off criterium: End level: 0.1 mg/s automatic drift determination, automatic titration start Reagents: Anolyte: Catholyte: anode reagent KF reagent for coulometric water content determination, MERCK No. 9255 cathode reagent KF reagent for coulometric water content determination, MERCK No. 9255 METTLER, Karl Fischer Applications 39 10. Silk, Wool, Cellulose, Paper and Wood General comments Wool and cellulose Wool and cellulose release water easily. Since these products are insoluble in KF solvents, an external extraction must be performed. Methanol is the usual solvent for the extraction. The drying oven can also be used. Paper A low moisture content is a criterium of the quality, especially for insulation paper. The KF determination is usually performed by external extraction in methanol or in a methanol/chloroform mixture. If the drying oven is to be used, the temperature should be adjusted to 105–130 °C. Wood The KF moisture determination of wood can be achieved using either an external extraction in methanol, or the drying oven in the 105–130 °C temperature range. References ASTM D 1348-61 Standard Test Method for Moisture in Cellulose Fujino, H. and Muroi, K., Determination of Water Content in Electric Insulation Papers by Karl Fischer Method, Bunseki Kagaku 30, 624 (1981) Comments concerning the applications with DL35 Wood Wood releases water slowly. A direct titration is not possible. Thus the moisture is evaporated in the drying oven at 140 °C and the vapor is transferred into the KF titration cell using dry nitrogen as the purge gas. At higher temperatures the wood slowly darkens (decomposes slowly), which leads to an increase in the water content. Wool and silk An external extraction is the method of choice for samples of this nature. Cellulose powder The finely crushed cellulose powder releases water reluctantly. A direct titration can be performed with a 15-minutes stir time, with the sample suspended in the KF solvent. 40 METTLER, Karl Fischer Applications Applications: Silk, wool, cellulose, paper, wood A) Volumetric determination using DL35 Sample Weight Result g n % RSD % Titrant Solvent Method Wood (pine) 0.5 6 8.28 0.70 Titrant 9258 40 mL methanol Evaporate moisture in drying oven DO302: 140 °C, 200 mL N2/min Stir time: 900 s Virgin wool 0.08 6 9.84 0.24 Titrant U 9233 30 mL LM 9241 External extraction. 2.1 g in 52 g methanol, 1 h at RT Input: 3 mL aliquot with syringe Silk 0.07 6 6.83 0.35 Titrant U 9233 30 mL LM 9241 External extraction: 1.1 g in 42 g methanol, 1 h at RT Input: 3 mL aliquot with syringe Cellulose powder 0.2 6 4.23 0.66 Titrant U 9233 30 mL LM 9241 Input: weighing boat Stir time: 15 minutes Reagents: Titrant U 9233: LM 9241: Titrant 9258: two component reagent Titrant U 5 mg H2O/mL, MERCK No. 9233 two component reagent Solvent, MERCK No. 9241 one component reagent Titrant 5 mg H2O/mL, MERCK No. 9258 B) Coulometric determination using DL37 Sample Weight Result g n ppm RSD % Reagents Method Copying paper white 0.03 6 4.88 1.0 100 mL Coulomat A Evaporate moisture with drying oven 5 mL Coulomat C DO337: 140 °C, 200 mL air/min Stir/Titration time: 0/600 s Copying paper recycled 0.06 6 4.98 0.51 100 mL Coulomat A Evaporate moisture with drying oven 5 mL Coulomat C DO337: 140 °C, 200 mL air/min Stir/Titration time: 0/900 s Newspaper 0.04 6 7.04 0.53 100 mL Coulomat A Evaporate moisture with drying oven 5 mL Coulomat C DO337: 140 °C, 200 mL air/min Stir/Titration time: 0/900 s Insulation paper 0.05 6 6.41 0.6 100 mL Coulomat A Evaporate moisture with drying oven 5 mL Coulomat C DO337: 140 °C, 200 mL air/min Stir/Titration time: 0/900 s Titration parameters for titrations using DO337 drying oven Adjustment: control gain: 5; switch-off criterium: fixed titration time and End level 0.05 µg/s automatic drift determination,manual titration start Reagents: Coulomat A: Coulomat C: anode reagent HYDRANAL® Coulomat A, Riedel No. 34807 cathode reagent HYDRANAL® Coulomat C, Riedel No. 34808 Comments concerning applications with DL37 The paper samples are cut into pieces of approx. 4–8 cm2. These are placed in the drying oven sample crucible with tweezers. The paper should be stored in a closed container under constant conditions. Ambient conditions (humidity) influence the samples moisture contents considerably. METTLER, Karl Fischer Applications 41 11. Building Materials and Minerals General Comments Most minerals and building materials such as cement, plaster of paris and lime cannot be titrated directly, as the water is chemically bound. A further hindrance is that oxides or carbonates will undergo a side reaction with the KF reagents. For these reasons, the water is evaporated in the drying oven and the vapor then transferred into the KF cell by a dry purge gas. Zeolites Zeolites are silicates with a three-dimensional structure composed of SiO4 and AlO4 molecules with characteristically dimensioned canals and hollow spaces. These occur naturally; most, however, are synthetic. They are used as molecular sieves (for the partitioning of small molecules such as H2O, NH3, H2S, etc.), ion exchangers (for cations), boiling chips, catalysts (for gas-phase reactions) and as detergents. The zeolites tightly bind water in the spaces. Water is released stepwise at successively higher temperatures. The release is complete at 300–350 °C. References Lindner, B. and Rudert, V., Verbesserte Methode zur Bestimmung von gebundenem Wasser in Mineralien, Gesteinen und anderen Feststoffen, Fresenius Z. Anal. Chem. 248, 21-24 (1969) Rechenberg, W., Bestimmung des Wassergehaltes in Zement, Zement-Kalk-Gips 29, 512-516 (1976) Farzaneh, A. and Troll, G., Quantitative Methode zur Bestimmung von Wasser in Mineralien, Gesteinen und anderen Feststoffen, Fresenius Z. Anal. Chem. 287, 43-45 (1977) 42 METTLER, Karl Fischer Applications Applications: Building Materials and Minerals A) Volumetric determination using DL35 Sample Weight Result g n % RSD % Titrant Solvent Method Plaster of paris 0.5 6 6.04 0.5 Titrant 9258 40 mL methanol Evaporate moisture with drying oven DO302: 300 °C, 200 mL, N2/min Stir time: 600 s Knifing filler 0.5 5 5.49 1.2 Titrant 9258 40 mL methanol Evaporate moisture with drying oven DO302: 300 °C, 200 mL, N2/min Stir time: 900 s Zeolite S90 ground 0.3 6 12.4 0.43 Titrant 9258 40 mL methanol Evaporate moisture with drying oven DO302: 300 °C, 200 mL, N2/min Stir time: 600 s Reagent: Titrant 9258: one component reagent Titrant 5 mg H2O/mL, MERCK No. 9258 B) Coulometric determination using DL37 Sample Weight Result g n ppm RSD % Reagents Method Cement 0.4 2.2 100 mL Anolyte 5 mL Catholyte Evaporate moisture with drying oven DO337: 300 °C, 200 mL, N2/min Stir/Titration time: 0/1200 s 6 0.820 Titration parameters for titrations with DO337 drying oven: Adjustment: control gain: 5; switch-off criterium: fixed titration time or End level 0.05 µg/s automatic drift determination, manual titration start Reagents: Anolyte: Catholyte: anode reagent KF reagent for coulometric water content determination, MERCK No. 9255 cathode reagent KF reagent for coulometric water content determination, MERCK No. 9255 Comments concerning the applications Plaster of paris Plaster releases the water slowly. A direct titration of the suspension in solvent is still possible though. After a stir time of 25 minutes, nearly the same moisture content (5.8 %) was determined using this method as was obtained with the drying oven (6.0 %). Knifing filler The filler binds water tightly. The water is not released completely in a direct titration (result of a direct titration with a 75-minutes stir time: 2.4%). Due to the tight binding of the water, the sample must be heated to 300 °C for 15 minutes in the drying oven. Zeolite Zeolite releases water completely at temperatures higher than 300 °C. Drying temperature: 300 °C, drying time: 10 minutes. Cement Cement contains CaO which reacts with the KF reagent. Therefore the moisture is evaporated in the drying oven at 300 °C and the vapor is transferred into the titration cell using a dry purge gas. The coulometric method is used due to the low moisture content. METTLER, Karl Fischer Applications 43 12. Index of Reagents Reagent (all pyridine-free) Riedel-de Haën HYDRANAL® E. MERCK Fluka AG 34801 — 34811 — 34800 34812 9243 — — — 9241 9230 60626 — — — 60625 — 8844 8842 — — 8855 — 1604 — 1603 1602 1610 — — — — 9233 — 9221 — — — 8844 — 8840 1604 1603 1609 One-component reagent Titrant 5 mg H2O/mL Titrant 2 mg H2O/mL Titrant 1 mg H2O/mL Anhydrous methanol 34805 34806 34827 34940 9258 — — 6012 60623 — — 65546 — — — 8047 1600 1601 1606 814/1240 One-component reagent for ketones and aldehydes Titrant 5 mg H2O/mL Titrant 2 mg H2O/mL Solvent 34816 — 34817 — — — — — — — — — 1600 1601 1608 Reagents for coulometric KF titration Anolyte Katholyte 34807 34808 9255 9255 — — — — 1612 1613 Reagents for coulometric KF titration (for ketones) Anolyte Katholyte 34820 34821 — — — — — — 1619 — Titre standards disodium tartrate dihydrate • 2 H2O Standard 5 mg H2O/mL Standard 1 mg H2O/mL Methanol 5 mg H2O/mL 34803 34813 34828 34802 6664 9259 — — 71994 — — — 0317 — — — 805 1617 1618 — Standards for pH-adjustment Buffer 5 mmole acid/mL Benzoic acid Salicylic acid Imidazole 34803 18102 27301 63561 — 136 635 4716 — 12349 84210 56750 — 1270 0251 1747 1615 673 799 — Auxiliary solvents Chloroform Methanol 1-Dodecanol 1-Propanol Toluene Formamide 32286 32213 62411 33538 32249 62608 2445 6009 803463 997 8325 9684 25690 65546 30610 82090 89681 47670 9257 8047 — 8397 8078 7042 816/1234 814/1240 — — 1052/1245 1093 unnecessary ME-23774 ME-23817 unnecessary unavailable Two-component reagent Titrant 5 mg H2O/mL Titrant 3,5 mg H2O/mL Titrant 2 mg H2O/mL Titrant 1 mg H2O/mL Solvent Solvent for fats and oils Two-component reagent for ketones and aldehydes Titrant 5 mg H2O/mL Titrant 2 mg H2O/mL Solvent Bottle adaptore METTLER 44 J.T. Baker Ericsen/GFS METTLER, Karl Fischer Applications Index of Suppliers Riedel-de Haën AG Headquarters: Wunstorfer Strasse 40 Postfach D-3016 Seelze Tel. (0 51 37) 7 07 0 Telefax (0 51 37) 9 19 79 E. MERCK Headquarters: Postfach 4119 D-6100 Darmstadt 1 Frankfurter Strasse 250 Tel. (06151) 72 0 Telefax (06151) 72 33 68 Fluka AG J. T. Baker Ericsen/GFS Headquarters: Fluka Chemie AG Postfach 172 CH-9470 Buchs Industriestrasse 25 Tel. 085 6 95 11 Telefax 085 6 54 49 Headquarters: J. T. Baker Inc. 222 Red School Lane Phillipsburg N.J. 08865 Tel. 908-8592151 Telefax 908-859 2865 Headquarters: GFS Chemicals P.O. Box 245 Powell OH 43065 Tel. (US) 800-858-9682 Tel. (outside US) 614-881-5501 Telefax 614-881-5989 METTLER, Karl Fischer Applications 45 13. Hazards and waste disposal tips One-component reagent Contains: sulfur dioxide, iodine, base (imidazole) and solvent (methanol, 2-methoxyethanol or diethyleneglycolmonomethylether). Safety precautions: flammable to extremely flammable. Irritant when inhaled. Health hazard when inhaled, swallowed or allowed to contact skin. Keep container tightly closed. Keep away from open flames or sparks. Do not let reagent contact skin or eyes. Disposal: as an organic solvent. Two-component reagent: This titrant contains: iodine and solvent (methanol, 2-methoxyethanol, xylene or trichloroethylene). The KF-solvent contains: sulfur dioxide, base (imidazole) and solvent (methanol, 2-methoxyethanol or diethyleneglycolmonomethylether). Safety precautions: flammable to extremely flammable. Irritant when inhaled. Health hazard when inhaled, swallowed or allowed to contact skin. Keep container tightly closed. Keep away from open flames or sparks. Do not let reagent contact skin or eyes. Disposal: as an organic solvent. Reagents for coulometry: This reagent contains iodide, sulfur dioxide, base (imidazole), and solvent (methanol, chloroform, tetrachloromethane, 2-methoxyethanol). Safety: Highly flammable. Skin irritant. Poisonous when inhaled or swallowed. Keep container tightly closed and far removed from open flames or sparks. Do not let reagent contact skin or eyes. Disposal: as an organic solvent. Safety data for the KF-components and auxiliary solvents: sulfur dioxide: MAK-value: 200 ppm iodine: MAK-value: 0.1 ppm, oxidant diethyleneglycolmonomethylether: Flashpoint: 87 °C 2-methoxyethanol: Flashpoint: 46 °C, MAK value: 5 ppm Flammable. Potential teratogen. Health hazard when inhaled, swallowed or allowed to contact skin. Irritant when inhaled. methanol: Flashpoint: 11 °C, MAK value: 200 ppm Highly flammable. Poisonous when inhaled or swallowed. o-xylene: Flashpoint: 28 °C, MAK value: 100 ppm Flammable. Health hazard upon inhalation. chloroform: Flashpoint: does not burn, MAK value: 200 ppm Health hazard when inhaled. Irreversible damage possible. 1-decanol: Flashpoint: 95 °C, Irritant for skin and eyes. formamide: Flashpoint: does not burn, MAK value: 20 ppm Irritant for skin and eyes. Potential teratogen. toluene: Flashpoint: 6 °C, MAK value: 20 ppm Extremely flammable. Health hazard upon inhalation. 46 METTLER, Karl Fischer Applications 14. Sample Index Acetaldehyde Acetic acid Acetone Acetonitrile Acetophenone Acrylic paint Adhesives Agrochemicals Aluminum oxide Aluminum powder Aniline Antibiotics Aspirin Benzaldehyde Benzamide Benzyl alcohol Brake fluid Calcium chloride Calcium oxide Cellulose Cement Chamomile extract 4-Chlorotoluene Cleaner liquid Cough drops Crude oil Cyanoacryl glue Cyclohexene Detergents Diesel oil Diethylether Dimethylformamide Dish detergent Disinfectant Dispersion dye Dyes Epoxy resin Ethylene glycol Ethyl acetate Ethylen chloride Eucalyptus oil Fabric softener Fats Fungicide Gasoline Gel for sprains 16,18 16 16,18 16 10,12 36 27–30 35–37 6 6,8 10,12 32 32 10,12 12 10,12 24 6 6 41 43 32 10,12 39 32 22,24,26 28 16,18 38–39 22 16,18 16,18 39 32 36 35–37 28 16,18 18 18 34 39 21–25 35,37 22,24 32 METTLER, Karl Fischer Applications Glue stick Grease Herbicide Hydraulic oil Impregnation agent Indicator dye Insecticide Insulation paper iso-Amyl alcohol Isobutylmethylketone Isopropyl alcohol Kerosene Knifing filler Laundry detergent Liquid detergent Lithium chloride Lyophilized Plasma Magnesium oxide Massage oil Medicines Methyl benzoate Methylene chloride Mineral oil Minerals Motor oil n-Butylamine n-Hexane Naphtaline 2-Nitrophenol Non-ionic surfactant Ointment Optical brightener Oxalic acid Paint Paper Paraffin Petroleum Petroleum Products Phenol Phosphoric acid Plaster of paris Plastics Polyamide Polyethylene Polypropylene Polystyrene 28 22 36 24 39 36 36 41 16 16,18 18 24 43 39 39 6 34 6 34 31–33 10,12 16 21–25 43 22 10,12 18,20 12 10 39 32 36 10 36 41 24 22,24 21–25 12,14 6 43 27–30 28 28,30 28 28 PVC Reactive dye Rubber cement Salicylic acid Shoe polish Silicon oil Silk Skiwax Sodium carbonate Sodium chloride Soft soap Soot Sulfuric acid Suppository Surfactants Synthetic enamel Tonic Toluene Transformer oil Turbine oil Urea Valerian essence Waxes Wood Wool Wool dye Zeolite 28 36 28 10,12 22 22,24 41 22 6 6 39 24 6 32 38–39 36 32 16,18 24 24 10 32 21–25 41 41 36 43 47 Notes 48 METTLER, Karl Fischer Applications Notes METTLER, Karl Fischer Applications 49 Notes 50 METTLER, Karl Fischer Applications This application bulletin represents selected, possible application examples. These have been tested with all possible care in our lab with the analytical instrument mentioned in the bulletin. The experiments were conducted and the resulting data evaluated based on our current state of knowledge. However, the application bulletin does not absolve you from personally testing its suitability for your intended methods, instruments and purposes. As the use and transfer of an application example are beyond our control, we cannot accept responsibility therefore. When chemicals and solvents are used, the general safety rules and the directions of the producer must be observed. METTLER, Karl Fischer Applications 51 Mettler-Toledo GmbH Analytical CH-8603 Schwerzenbach, Schweiz Telefon (01) 806 77 11, Fax (01) 806 73 50 Internet: http://www.mt.com AT Mettler-Toledo GmbH., A-1100 Wien Tel. +43-1-604 19 80, Fax +43-1-604 28 80 AU Mettler-Toledo Ltd., Port Melbourne, Victoria 3207 Tel. +61-3-9644 5700, Fax +61-3-9645 3935 BE N.V. 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