Acceleration Measurement and Applications Prof. R.G. Longoria Updated for Fall 2011 ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Department of Mechanical Engineering The University of Texas at Austin Lab: choose a question to answer 1. How does material damping depend on length of a cantilevered beam? 2. How do bungee cord characteristics influence the peak acceleration at the extreme end of a bungee drop? 3. How do you interpret acceleration signals from the impact of a mass dropped into a sand target? ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Department of Mechanical Engineering The University of Texas at Austin Mass-spring-damper concept is key Mass-spring-damper systems are ubiquitous in engineering, and understanding their natural (unforced) and forced response lends insight into system dynamics and provides tools to aid design of physical experiments and sensors. Practical problems arise involving two different configurations: Fixed-base – study response x to forces on mass This models many simple vibration problems m k m x b k x b y (t ) This case forms the basis for the simple experiments we will conduct in lab. ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Base-excited –response of x subject to forces induced by motion of base This is similar to a vehicle suspension, and also models seismic sensors This case forms the basis for understanding the frequency response of seismic sensors, particularly accelerometers. Department of Mechanical Engineering The University of Texas at Austin Fixed-base mass-spring-damper m k x b A discussion of all cases of the mass-spring-damper system response can be found in pre-lab readings (Ogata handout). From that reading, you should review : 1. How undamped natural frequency (ωn) and damping ratio (ζ) are defined from the basic 2nd order differential equation, 2. How the mass, stiffness and damping influence ωn and ζ, 3. How the response in each case depends on ωn , ζ, and the initial conditions (initial position and initial velocity), and that these are closed-form solutions you can use for basic design and predictive calculations. mxɺɺ + bxɺ + kx = 0 Unforced case, F(t) = 0 b k ɺɺ x + xɺ + x = 0 m m ≜2ζωn ≜ωn2 ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory ζ = 0 ⇒ undamped 0 < ζ < 1 = 0 ⇒ under-damped ζ = 1 ⇒ critically-damped ζ > 1 ⇒ over-damped Department of Mechanical Engineering The University of Texas at Austin No damping – harmonic motion Useful measures: xo = peak displacement xoωn = peak velocity +x xoωn2 = peak acceleration Basic model: mxɺɺ + kx = 0 Initial conditions: x(0) = xo Response: x = xo cos(ωn t ) ωn = k m = 'natural frequency' 2π = 'natural period' Tn = ωn ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory xɺ (0) = 0 Vibration relations: Velocity v = xɺ = − xoωn sin(ωnt ) Acceleration a = ɺɺ x = − xoωn2 cos(ωn t ) For additional information, see Ogata handout. Department of Mechanical Engineering The University of Texas at Austin Now, introduce damping ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Department of Mechanical Engineering The University of Texas at Austin Measuring the damping ratio The logarithmic decrement refers to the relationship between the amplitude of the peaks in the response of an under-damped system versus the cycle of oscillation. This is a specific analysis of the response for the case where an under-damped system is given an initial condition set: x(0) = x o xɺ (0) = 0 The response data allows you to determine the damping ratio, ζ, without any other information about the system. See the pre-lab readings for more details. ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Department of Mechanical Engineering The University of Texas at Austin Note on logarithmic decrement • The logarithmic decrement helps you find the damping ratio by measuring the slope of a line formed by the natural log of the amplitude ratios plotted against cycle number. • If you plot this data, and it does not form a straight line, we usually interpret this to mean that the decay is NOT exponential. This means that the assumption that the damping in the system is linear is NOT valid – i.e., damping must be nonlinear. ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Department of Mechanical Engineering The University of Texas at Austin Using logarithmic decrement to identify dominant damping ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Department of Mechanical Engineering The University of Texas at Austin The following slides review the response of the baseexcited mass-spring-damper system to a sinusoidal input. This response is referred to as the harmonic or frequency response. This solution helps explain how the system responds to a wide range of inputs with different frequency components. These concepts help define key sensor specifications. ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Department of Mechanical Engineering The University of Texas at Austin Motion sensor dynamics • Sensors used to measure motion rely on base-excited mkb system configuration. • A seismic mass is used and a displacement sensing mechanism monitors the relative position between the seismic mass and the housing. Seismic mass m k z = relative position z b y (t ) Most sensing mechanisms either detect or respond to z. Sensing mechanisms are discussed in the Appendix. ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Department of Mechanical Engineering The University of Texas at Austin Mathematical model Forcing function z = x− y mzɺɺ + bzɺ + kz = mω 2Y sin ωt = mω 2Y (t ) z (t ) = Z sin(ωt + φ ) Amplitude response Z = Y ω ωn 2 2 2 ω ω 1 − + 2ζ ω ω n n 2 Appendix A shows how these functions are derived. Mostly it is important to see how the amplitude z(t) changes depending on frequency. This helps understand how different types of seismic sensors are defined (next slide). ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory If Y(t) is a sinusoid, the response is also a sinusoid. Need to find amplitude and phase, which depend on ω phase response 2ζ tan φ = ω ωn ω 1− ωn 2 Department of Mechanical Engineering The University of Texas at Austin Frequency response function Magnitude: |Z/Y| Seismometers operate in this region Accelerometers operate in this region From Thomson (1993) ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Department of Mechanical Engineering The University of Texas at Austin ‘Seismometer’ Frequency response of Z to Y (displacement) input Z (ω ) = Y (ω ) ω ωn ω 1 − ωn 2 2 2 2 ω + 2ζ ω n This ratio is the ‘sensitivity’ – basically, how much does the spring element compress for a given displacement input. Remember, the spring element represents a sensing element of some type. ω Z → Y for ≫1 ωn i.e., mass does not move! ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Department of Mechanical Engineering The University of Texas at Austin ‘Accelerometer’ Frequency response of Z to Y (acceleration) input 2 ω First, note: Y (t ) = Y sin(ωt ) Then from the Z (ω ) = ωn 2 Y (ω ) 2 frequency Yɺ (t ) = ωY cos(ωt ) ω 2 ω 1 − + 2 ζ response: ω ω Yɺɺ(t ) = −ω 2Y sin(ωt ) n n For frequencies well below natural frequency of the sensor: 2 ωY ω Z → 2 for ≪1 ωn ωn This indicates that for this frequency range, Z (which is the sensed variable) is proportional to acceleration of Y. ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Department of Mechanical Engineering The University of Texas at Austin Accelerometer – alternative function Z (ω ) 1 = Ay (ω ) ωn 2 1 2 2 ω ω 1 − + 2ζ ω ω n n 2 This is now a magnitude ratio defining how Z depends on the acceleration. This ratio is the sensitivity! Bode Diagrams From: U(1) 10 That is, we want to use the sensor in a region of frequencies where the ratio is essentially constant. -10 -20 -30 The ‘flat region’ of the response is where we want to operate. Bandwidth -40 0 -50 To: Y(1) useful frequency range = bandwidth. Magnitude response 0 Phase (deg); Magnitude (dB) A magnitude plot helps us to understand a critical specification for any sensor : -100 Phase response -150 -200 10-1 100 101 Frequency (rad/sec) ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Department of Mechanical Engineering The University of Texas at Austin SENSITIVITY Calibration sheet for a Sensotec (Honeywell) JFT flat pack accelerometer This is a piezoresistive-type accelerometer ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Department of Mechanical Engineering The University of Texas at Austin (Good) Sensors avoid the dynamics • A good sensor should be designed so that the forcing is in a frequency range well away from the natural frequency. • If we force it close to the natural frequency, we induce ‘dynamics’ in the sensor. This is generally not a good thing. You want to ‘operate in the flat region’. ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Department of Mechanical Engineering The University of Texas at Austin Summary • Mass-spring-damper system models help understand a wide range of problems and basic sensors. • You can understand the underlying design of many types of sensors such as accelerometers by understanding 2nd order dynamics. • The frequency response function for a sensor basically shows you how the sensitivity is a function of the input (forcing) frequency. It is essentially constant within the bandwidth. ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Department of Mechanical Engineering The University of Texas at Austin Appendix A: How the frequency response is derived The frequency response function can be derived by: 1. Converting ODE to s-domain 2. Letting s = jω 3. Deriving the magnitude and phase functions* *These are functions of frequency, ω ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Department of Mechanical Engineering The University of Texas at Austin Appendix B • Types of accelerometers and specifications • Discussion of some sensing mechanism: – Capacitive – Piezoresistive – Piezoelectric ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Department of Mechanical Engineering The University of Texas at Austin Types of accelerometers • A short note on accelerometers is provided in the laboratory web documents. • There are several types of accelerometers distinguished by the type of sensing element used to monitor displacement of the seismic mass. • The type used in this lab will either be a capacitive or piezoresistive accelerometer. • These types give reasonably good low frequency response, and both are made using microelectromechanical devices (MEMS). ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Department of Mechanical Engineering The University of Texas at Austin Capacitive sensing mechanism • The measurand directly or indirectly causes a change in the capacitance. • The easiest conceptualization is to imagine parallel plates. C= εA d where ε is the permittivity, A is the area, and d is the distance between the plates. d q x• Energy is stored by virtue of changes in q and x. v F • q C • x v •Typical scenarios leading to change in C: –changing the distance between capacitor plates –changes in the dielectric constant (e.g., due to humidity) –changes in the area (e.g., a variable capacitor) ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Department of Mechanical Engineering The University of Texas at Austin Some C sensors Pressure dielectric “fixed plate” Level insulating material 1 2 Humidity chromium layer fluid level pressure h Polymer dielectric Tantulum layer H glass substrate deflected diaphragm Acceleration flexible/support beam ho mass insulating material dielectric and damping “fixed plate” motion of case ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Department of Mechanical Engineering The University of Texas at Austin ADXL05 (capacitive) accelerometer Note: the construction is basically a mass-spring-damper system, where the beam and spring elements deflect horizontally, and their position is sensed by the capacitor plates. However, it is not a simple ‘passive’ system, because there is feedback in the operation. ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Department of Mechanical Engineering The University of Texas at Austin ADXL05 operation You actively ‘null’ the output, then measure the voltage or current required. Contrast with how a Wheatstone bridge works. ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Commonly used with other types of sensing/actuation Department of Mechanical Engineering The University of Texas at Austin ADXL05 accelerometer This accelerometer has the frequency response shown below. This region defines the bandwidth of this accelerometer. Strictly speaking, the bandwidth is defined by the frequency range for which the deviation is 3 decibels from 0 dB. This would dictate that you can use this accelerometer to measure signals with frequencies out to about 1000 Hz. ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Department of Mechanical Engineering The University of Texas at Austin Piezoresistive accelerometer These devices rely on strain gauges that are typically solid-state and directly manufactured into the deflecting beam. The basic design still relies on a seismic mass (here labeled inertial mass). The gauges monitor strain induced by deflection during acceleration. The calibration sheet for a piezoresistive accelerometer from Honeywell (Sensotec) is shown on the next slide. ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Department of Mechanical Engineering The University of Texas at Austin Calibration sheet for a Sensotec (Honeywell) JFT flat pack accelerometer This is a piezoresistive-type accelerometer ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Department of Mechanical Engineering The University of Texas at Austin On sensitivity of accelerometers We saw that the amplitude function for an accelerometer relates the displacement response (Z) to the input. If the displacement response represents the deflection of capacitor plates or the bending of a beam with strain gauges, you can see how the amplitude response is related to the sensor output, typically in voltage. Hence, sensitivity is usually specified as the ratio voltage/acceleration. Typical units are mV/g. Further, the frequency response curve should give you a ‘picture’ of how this sensitivity varies with frequency, and as such helps define the bandwidth by some appropriate measure (e.g., the 3 dB point). ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Department of Mechanical Engineering The University of Texas at Austin Piezoelectric accelerometers Many high grade accelerometers use piezoelectric material in shear (left) and the other uses it in compression to form the sensing element. (Diagram from Bruel & Kjaer). Can you see how these are basic seismic devices in accelerometer form? ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Department of Mechanical Engineering The University of Texas at Austin Bruel & Kjaer PZT accelerometer This particular specification is for a B&K accelerometer used for structural response studies. ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Department of Mechanical Engineering The University of Texas at Austin “Home-made” solutions Courtesy of F. Mims, “Sensor Projects” Mini-Notebook Using a piezo-electric buzzer element, you can build your own vibration sensor. Since the PZ material is self-generating you will get “some” signal to drive the diode. Mims claims that this setup detected a train that was 1 mile away. ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Department of Mechanical Engineering The University of Texas at Austin http://www.sparkfun.com/datasheets/Sensors/Flex/MiniSense_100.pdf See technical manual at sparkfun.com ME 144L – Prof. R.G. Longoria Dynamic Systems and Controls Laboratory Department of Mechanical Engineering The University of Texas at Austin
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