PETROLEUM SOCIETY PAPER 2007-156 CANADIAN INSTITUTE OF MINING, METALLURGY & PETROLEUM Revisiting the Drainage Relative Permeability Measurement by Centrifuge Method Using a Forward-backward Modelling Scheme M. SAEEDI, M. POOLADI-DARVISH University of Calgary This paper is to be presented at the Petroleum Society’s 8th Canadian International Petroleum Conference (58th Annual Technical Meeting), Calgary, Alberta, Canada, June 12 – 14, 2007. Discussion of this paper is invited and may be presented at the meeting if filed in writing with the technical program chairman prior to the conclusion of the meeting. This paper and any discussion filed will be considered for publication in Petroleum Society journals. Publication rights are reserved. This is a pre-print and subject to correction. EXTENDED ABSTRACT µ Abstract Introduction Measurement of drainage relative permeability by the centrifuge method was first introduced by Hagoort1. It has been shown that capillary end effects can cause errors in the measurements if a minimum rotational speed is not honored2. To determine the !min , we propose maintaining the value of capillary-gravity number, N cg , to be of the order of 10-2 or smaller, at which the capillary end effect becomes negligible. The above conclusions were determined by applying a forward numerical simulator developed for centrifuge experiments and applying Hagoort’s method as a backward model. These forward and backward models form a forward-backward loop which is a powerful tool for error analysis such as determining the impact of capillary end effects. Measurement of drainage relative permeability using the centrifuge method was first introduced by Hagoort[1]. He viewed the gravity drainage process as a gravity stable BuckleyLeverett displacement with the same set of assumptions. In addition, he assumed constant centrifugal acceleration along the core length and infinite mobility for the gas phase. In the full version of this paper, it will be shown that these assumptions are reasonable. Nevertheless, error caused by capillary end effect is one of the issues in relative permeability measurements. In the centrifuge method, if the rotational speed, ! , of the experiment physical properties of the sandstone-brine combination (specified in the first row of Table 1), the effect of capillary hold-up on the calculated relative permeability can be neglected provided that ω ≥ 1500 rpm . The same procedure was performed for the other combinations and the respective minimum rotational speeds were determined for each of those combinations. These results are shown in the same table. Some researchers[3] have tried to define ωmin by using the dimensionless bond number, N B = k∆ρω 2 rm σ . Their efforts have not been quite as successful, because the bond number indicates the ratio of the centrifugal to capillary forces at the pore level and not at a macroscopic level. In relative permeability measurements, one desires to have a capillary dominated flow regime at the pore level. Therefore, the bond number can be used only in defining an upper limit for rotational speed. Hagoort stated that, in a centrifuge drainage process, we are allowed to go as high as N B = 10-5 and still maintain capillary dominated flow at the pore level. The last column of Table 1 shows that, in all cases, the flow regimes are capillary dominated, while the rotational speed is high enough to render the capillary hold-up negligible. Although performing the above mentioned procedure of forward-backward modeling for each set of core-fluid combination is comprehensive, it is certainly not practical in core analysis laboratories. Therefore, a “rule of thumb” is needed for applying to experimental design. In this study, we propose such a rule by making use of the capillary-gravity number, N cg . Capillary-gravity number is the ratio of the threshold pressure to the pressure differential created by centrifugation in the core sample. Larger values of capillarygravity number result in more significant capillary end effects in calculating relative permeabilities; thus, capillary-gravity number must be minimized. By using the calculation loop described previously, we found that, to have a negligible capillary hold-up effect, capillary-gravity number should be on the order of 10-2 and smaller. This rule of thumb is validated experimentally for the experimental cases that we studied. is not maintained above a critical minimum, the calculated relative permeability values will be underestimated[2]. Although Hagoort proposed a correction procedure for cases where the measurements are affected by capillary end effects, it has been shown that this procedure introduces some noise into the calculated relative permeability values. Further, it is not easy to perform Hagoort’s correction procedure in core analysis laboratories; rather, it is much easier and preferable to avoid the problem entirely by designing the experiment with a proper rotational speed from the beginning. On the other hand, since the target of such measurements is usually in modelling gravity drainage processes, one would desire that the relative permeability measurements be obtained under a capillary dominated flow regime. That is to say, if the measurements are performed under severe rotational speeds, the de-saturation flow regime would not be a capillary dominated flow. The objective of this work is to introduce a criterion for designing relative permeability experiments so that the minimum rotational speed that minimizes capillary end effects is honoured. To find this criterion, a forward-backward modelling scheme is developed. The forward numerical model accepts arbitrary capillary pressure and relative permeability functions as inputs and simulates the centrifugal displacement process. The simulated centrifuge drainage results is then used as raw centrifuge data and processed by Hagoort’s method as the backward model. The resulting relative permeability curve is then compared with the original input relative permeability to quantify the capillary end effect. Figure 1 shows the forwardbackward loop schematically. This procedure was performed for different sets of capillary pressure and relative permeability curves (based on our experimental results) to obtain ωmin for each case. Later on, the definition of capillary-gravity number ( N cg = Pcth ∆ρω 2 rm L ) is used to determine the experimental design criterion. In the full version of this paper, the experimental cases and the application of the forward-backward modelling in assessing the experimental results will be discussed. Conclusion Results and Discussion Capillary hold-up affects the relative permeability calculation significantly unless the test is run with a high enough rotational speed. On the other hand, the flow regime should be maintained in a capillary dominated regime so that it appropriately represents a gravity drainage process. This puts an upper bound to the rotational speed. We introduced the forwardbackward loop as a powerful tool to determine the proper rotational speed for relative permeability experiments. The results of this study show that the capillary-gravity number criterion can be used with confidence in designing relative permeability experiments. Specifically, if capillary-gravity number is in the range of 10-2 or smaller, the capillary end effect becomes negligible. If the capillary-gravity-number criterion is not honoured, the Hagoort correction procedure is an alternative way to improve the quality of the relative permeability data. However, that procedure may introduce a significant noise into the data, so smoothing the corrected data becomes necessary. In this work, five core-fluid combinations were used; these are listed in Table 1. As described above, by knowing the capillary pressure data of each core sample and using the 1 → 2 → 3 → 4 → 1 route in the loop depicted in Figure 1, we can determine the minimum rotational speed needed for correct relative permeability measurements, as follows. Each combination involves several core samples. For each combination, an average capillary pressure curve was found experimentally (using the capillary pressure curves obtained for each core sample in that combination). The resulting capillary pressure curves for each combination with an arbitrary relative 4 ) were used as inputs to the permeability function ( k rw = S wD forward model to simulate single speed step experiments. The simulated recovery curves were processed by Hagoort’s method to obtain a relative permeability curve. This curve was compared to the input relative permeability function. If the calculated and input relative permeability curves did not match, the same procedure would be repeated at a higher rotational speed. Figure 2 shows the recovery curves generated by the forward model at different rotational speeds for the sandstone-brine combination. The data sets were then processed by Hagoort’s method to give the relative permeability curves shown in Figure 3. This figure shows that, for this case, if ω ≥ 1500 rpm , the calculated relative permeability values would be very close to the input relative permeability function. As a result, for the Acknowledgements The inspiration for this work was Dr. Ali M. Saidi. We thank him for this and his support. The authors would like to thank NSERC for funding. 2 REFERENCES NOMENCLATURE Hagoort, J.: “Oil Recovery by Gravity Drainage” SPEJ (June 1980), 139-150. Saeedi, M.: “Modeling and Experiments of Drainage Relative Permeability and Capillary Pressure Functions Using a Centrifuge”, M. Sc. dissertation, University of Calgary, Canada (2007). Skauge, A., Haaskjold, G., Thosrsen, T., and Aara, M.: “Accuracy of Gas Oil Relative Permeability from Two Phase Flow Experiments”, Soc. Core Analyst – 9707. 1. k k rw L NB N cg = Absolute permeability [L ] = Relative permeability of the wetting phase = Length of the core sample [L] = Bond number = Capillary-gravity number Pcth = Threshold capillary pressure [MLT-2] rm = Mean rotational radius [L] S wD ∆ρ = Wetting saturation, Normalized = Density difference [ML-3] ω σ = = Rotational speed (rpm) Surface Tension [MT-2] 2 2. 3. Figures and Tables: Input kr function 1 Input Pc function Forward model 2 Single speed test 3 kr 4 from Hagoort Multi speed test Pc from BW methods Figure 1 - The forward-backward loop Table 1 - The maximum value of the Core Type Sandstone High perm sintered metal High perm sintered metal Low perm sintered metal Low perm sintered metal N cg for correct measurement of relative permeability Fluid k (mD) ∆ρ (kg/m3) rm (cm) L (cm) σ (mN/m) Pcth (KPa) ω min (rpm) N cg (max) NB -2 3.1 × 10 7.7 × 10-6 7 1500 14 2000 3.8 × 10-2 5.6 × 10-6 Brine IPA+ Water 150 1008 15 6 72.5 50 926 15 6 54.5 IPA 50 785 15 6 21 14 2200 3.7 × 10-2 1.5 × 10-5 IPA+ Water 5 926 15 6 54.5 35 3000 4.3 × 10-2 1.3 × 10-6 IPA 5 785 15 6 21 35 3300 4.4 × 10-2 3.4 × 10-6 3 1 Cumulative Production 0.9 0.8 0.7 0.6 0.5 0.4 w = 350 rpm 0.3 w =500 rpm 0.2 w =715 rpm w =1000 rpm 0.1 w =1500 rpm 0 0.1 1 10 Dim ensionless tim e (sec) 100 Figure 2 - Simulated recovery data at different rotational speeds for the sandstone-brine combination Relative permeability 1.E+00 Input krw krw , 350 rpm krw , 500 rpm krw , 715 rpm krw , 1000 rpm krw , 1500 rpm 1.E-01 1.E-02 1.E-03 1.E-04 0.0 Figure 3 - Comparison of the calculated 0.2 0.4 0.6 Norm alized Saturation 0.8 1.0 k rw (S w ) for the sandstone-brine combination at different rotational speeds with the input relative permeability function 4
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