Complex intermetallic phases in the Al-Pd-Ru and Al-Pd-Ir alloy systems B. Grushko1 , D. Pavlyuchkov1,2 , T. Ya. Velikanova2 1 2 IFF-8: Microstructure Research I.N. Frantsevich Institute for Problems of Materials Science, Kiev, Ukraine Basing on the updates of the Al-Ru and Al-Ir constitutional diagrams the Al-rich parts of the Al-PdRu and Al-Pd-Ir constitutional diagrams were determined in the temperature range up to 1100◦ C. The study was carried out using powder XRD, DTA, SEM/EDX and TEM. Both alloy systems exhibit formation of complex intermetallic phases. Known to date binary and ternary alloy systems of aluminum with platinum metals (Ru, Rh, Pd, Os, Ir and Pt) usually contain structurally complex intermetallics, including stable ternary quasicrystals (see [1] for references). The title ternary alloy systems, studied for the first time, are linked to either Al-Pd-Fe (Ru and Fe belong to the same column in the periodic table) or Al-Pd-Co and Al-Pd-Rh (Co, Rh and Ir belong to the same column in the periodic table) previously also studied in FZJ [1]. Basing on the updated Al-Ru constitutional diagram (see in [1]), the partial isothermal sections of Al-PdRu were determined at 1000, 1050 and 1100◦ C in [2] and completed with the partial isothermal sections at 790 and 900◦ C. The latter is presented in Fig. 1. FIG. 1: Partial isothermal section of Al-Pd-Ru at 900◦ . The isostructural binary AlPd and AlRu phases form a continuous β-range of the CsCl-type solid solutions. A number of ternary phases were revealed. Between 66 and 75 at.% Al, three structurally related cubic phases: C (primitive, a=0.7757 nm), C1 (bcc, a=1.5532 nm) and C2 (fcc, a=1.5566 nm) are formed. The same structures are also typical of the Al-Pd-Fe alloy system [1]. Although their compositional regions were somewhat different from those in Al-Pd-Fe, the “chain” arrangement of these regions and their sequence were the same in both these systems. FIG. 2: Electron diffraction patterns of the: (a-c) P20 phase, (d-f) P40 -phase and (g-i) F40 -phase [1] along the [1 0 0], [1 1 0], and [1 1 1] zone axes. A stable icosahedral quasicrystalline I-phase is formed below 1080◦ C around the Al71.5 Pd17 Ru12.5 composition. Similarly to that concluded for other AlTM alloy systems [1], the stable ternary Al-Pd-Ru Iphase is actually a ternary extension of a metastable Al-Ru icosahedral phase stabilized by Pd. At nearby compositions complex cubic phases were observed (see Fig. 2): primitive P20 with the lattice parameter a≈2.0 nm, P40 with a≈4.0 nm and fcc F40 also with a≈4.0 nm. Despite their definite periodicity, these phases exhibit powder X-ray diffraction patterns very similar to that of the quasiperiodic I-phase, and the phase boundaries between these periodic phases and the I-phase are not clearly detectible. The complex ε-phases, also structurally related to quasicrystals, widely extend from “Al3 Pd” to ternary compositions. Similarly to that in Al-Pd-Fe or Al-PdMn (see [1] for references), the orthorhombic ε6 , ε16 , ε22 and ε28 phases were observed. Their lattice parameters a≈2.34 and b≈1.62 nm are essentially the same, while the c parameters are ∼1.23, 3.24, 4.49 and 5.70 nm, respectively. Apart from these regu- sicrystalline structure were revealed. These structures are formed in a small compositional region designated E in Fig. 1. The Al-Ir phase diagram was specified in the range from 65 to 90 at.% Al [3]. At ∼1600◦ C the congruent Al2.7 Ir phase forms a eutectic with the congruent AlIr phase. At higher Al concentrations four intermediate phases were found to be formed by a cascade of peritectic reactions: Al3 Ir at 1466◦ C, Al28 Ir9 (χ) at 1446◦ , Al45 Ir13 (φ) at 993◦ C and Al9 Ir2 at 877◦ C. Basing on the updated Al-Ir constitutional diagram, the partial isothermal sections of Al-Pd-Ir were determined at 1100, 1000, 900 and 790◦ C [4]. As in Al-PdRu, Al-Pd-Co and Al-Pd-Rh, the isostructural binary AlPd and AlIr phases (probably) form a continuous β-range of the CsCl-type solid solutions (see Fig. 3). The above-mentioned complex ε-phases extend from “Al3 Pd” up to 22 at.% Ir, i.e. almost up to the Al-Ir terminal. Also the Al4 Pd phase (λ-phase) dissolves up to 15.5 at.% Ir, which significantly increases its higher existence temperature limit. As a result, this phase only forming in Al-Pd in the solid state, can be in equilibrium with the liquid at its high-Ir concentrations. The C-phase, similar to that observed in Al-PdRu at ternary compositions, is already forms in the binary Al-Ir alloy system (above-mentioned Al2,7 Ir) and it can dissolve up to 15 at.% Pd. The C2 -phase is also formed in Al-Pd-Ir at ternary compositions, while the C1 -phase was not observed in this alloy system. Instead, a hexagonal C3 -phase (a=1.09135, c=1.3418 nm), structurally related to the cubic C, C1 and C2 phases, was revealed. The ternary C2 phase is also formed in Al-Pd-Co, while both C2 and C3 phases are formed in Al-Pd-Rh. The overall compositions of the phases in the Al-rich parts of the Al-Pd-Co, Al-Pd-Rh and Al-Pd-Ir alloy systems are compared in Fig. 3. In contrast to AlPd-Ru, neither of these alloy systems contain stable quasicrystals. In Al-Pd-Rh the isostructural ε-phases form a continuous range of solid solutions between the binary terminals. Since in Al-Pd-Ir the Al-Pd εphases extend almost up to the Al-Ir terminal, this is plausible to suggest that the ε-phases are also typical of this binary alloy system. In contrast to Al-Pd and Al-Rh, in Al-Ir the ε-phases are metastable but are stabilized by only a few at.% Pd. In Al-Pd-Co the ε-phases “only” extend up to ∼16 at.% Co. FIG. 3: Overall compositions of the Al-Pd-Co (a), Al-Pd-Rh (b) and Al-Pd-Ir (c) phases. lar structures, also structures aperiodic along the cdirection were revealed at intermediate compositions. Thus, inside the wide ε-phase range only slight continuous variation of the orthorhombic a and b cell parameters are accompanied by complicated modulations of the c cell parameter. The ε-range in Al-Pd-Ru broadens up to 15 at.% Ru. In Fig. 1 only its high-temperature part is shown: at lower temperatures it links to the Al-Pd terminal. At compositions close to the high-Ru limit of the εrange the electron diffraction patterns of complex orthorhombic structures and one-dimensional qua- [1] B. Grushko and T. Velikanova, CALPHAD, 31, 217232 (2007). [2] D. Pavlyuchkov, B. Grushko and T. Ya. Velikanova, J. Alloys Comp. 464, 101-106 (2008). [3] D. Pavlyuchkov, B. Grushko and T. Ya. Velikanova, Intermetallics. 16, 801-806 (2008). [4] D. Pavlyuchkov, B. Grushko and T. Ya. Velikanova, J. Alloys Comp. 453, 191-196 (2008).
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