Surfactants –– classification, classification, Surfactants features and and applications applications features N. D. Denkov and S. Tcholakova Department of Chemical Engineering, Faculty of Chemistry, Sofia University, Sofia, Bulgaria Lecture at COST P21 Training School “Physics of droplets: Basic and advanced topics” Borovets, Bulgaria, 12–13 July, 2010 Contents Contents 1. Classification of surfactants. 2. Particles as foam and emulsion stabilizers. 3. Role of surfactants for various foam and emulsion properties: (a) Thin film drainage and stability (b) Foam rheology (c) Foam drainage (d) Ostwald ripening 4. Current directions. 1. Classification of surfactants • Low molecular mass surfactants 9 Nonionic 9 Ionic 9 Amphoteric • Polymeric surfactants 9 Synthetic 9 Natural • Particles as surfactant species 9 Spherical vs. non-spherical 9 Hydrophilic vs. hydrophobic Low-molecular mass surfactants 1. Nonionic surfactants Alkylpolyoxyethylenes CnEOm Spans Tweens 2. Ionic surfactants (a) Anionic Diffuse electric layer n=12 ⇒ sodium dodecyl sulfate, SDS (b) Cationic n=12 ⇒ dodecyl trimethyl ammonium chloride, DTAC 3. Amphoteric surfactants (a) Natural soaps (alkylcarboxylates), Lipids (b) Betaines Stabilization of foam films by surfactants Ionic surfactants Electrostatic stabilization by ionic surfactants Nonionic surfactants Steric stabilization by nonionic surfactants Both can be explained as a result of higher osmotic pressure in the foam film Role of surfactant micelles Structural forces in foam films: Solution rheology (shampoos, dish-washing gels) higher solution viscosity Control of micelle shape: mixtures (SLES+CAPB), counterions (Ca2+), temperature (for EO surfactants) Comparison of the low-molecular mass surfactants Sensitivity* Nonionic Ionic Amphoteric Electrolytes NO YES Depends on pH Temperature YES NO NO pH NO NO YES *Adsorption, surface tension, CMC, micelle size and shape, foam and emulsion stability Mixtures are usually used in applications (main surfactant + cosurfactant ± polymers) Hydrophile Lipophile Balance (HLB) HLB = 20*M(hydrophilic) / M(surfactant) Example Brij 58 = Polyoxyethylene-20 hexadecyl ether C16H33(C2H4O)20OH M(hydrophylic) =20*44=880 M(surfactant) = 1120 ⇒ HLB = (880*20)/1120 = 15.7 Relation between HLB and surfactant applications • Mixing unlike oils together – surfactants with HLB’s of 1 to 3 HLB < 8 • Preparing water-in-oil emulsions – surfactants with HLB’s of 4 to 6 • Preparing self emulsifying oils – surfactants with HLB’s of 7 to 10 • Preparing oil-in-water emulsions – surfactant blends with HLB’s of 8 to16 • Detergent solutions – surfactants with HLB of 13 to 15 HLB > 10 • Solubilization of oil into water (microemulsion) – surfactant blends with HLB of 13 to 18 Polymeric surfactants 1. Synthetic polymers (a) Homopolymers Polyvinyl alcohol, PVA (b) Block-copolymers Synperonics, EOnPOmEOn Modified polysacharides 2. Natural polymers (proteins) (a) Globular Bovine serum albumin, BSA β-lactoglobulin, BLG (b) Fibrilar β-casein κ-casein Very often mixtures of proteins + polysaccharides are used in applications Modes of foam stabilization by polymeric surfactants Synthetic polymers Natural polymers Usually: combination of steric + electrostatic stabilization 2. Particles as surfactant species 1. Types of Solid particles (a) Mineral - SiO2, Ore particles (b) Polymeric - latex 2. Particle monolayers Particle adsorption energy = πR2σ(1-cosθ)2 >> kBT Particle stabilized emulsions and foams particles Oil Particle layer on drop surface Main factors: • Particle hydrophobicity • Particle size • Particle shape Dinsmore et al., Science, 2002 Stabilization of films by capillary forces Relatively thick foam films that are very stable, if the particle layers are complete Problems with particle stabilized foams Velikov et al., Langmuir, 1998 Strong capillary attraction between particles ⇒ Creation of “weak” spots (free of particles) in the films! Lateral capillary forces 12 F qσQ1Q2 10 8 6 4 2 0 0 1 2 qL 3 4 Role of particle shape “Foam super-stabilization by polymer microrods” Alargova et al., Langmuir 20 (2004) 10371. Rod-like particles seem to be a better option for foam stabilization Role of particle aggregation Surface aggregation Bulk aggregation Antifoam effect effect Antifoam of hydrophobic hydrophobic particles particles of Antifoam effect TECHNOLOGY • Pulp and paper production • Oil industry (non-aqueous foams) • Fermentation • Textile colouring CONSUMER PRODUCTS • Powders for washing machines • Paints • Drugs Composition of Typical Antifoams 1. Hydrophobic solid particles Silica particles Emulsified oil ¾ Silica (SiO2) ¾ Polymeric particles 2. Oil ¾ Silicone oils (PDMS) ¾ Hydrocarbons (mineral oil, 100 nm 30 μm aliphatic oils) 3. Compound Compound globule ¾ Oil + particles 30 μm Film rupture by solid particles bridging-dewetting mechanism Key factors: (1) Particle contact angle (2) Particle size and shape θ > 90 o θ > 45o 3. Role Role of of surfactants surfactants for for 3. various foam foam and and various emulsion properties properties emulsion Foam film drainage and thickness Anionic surfactant, SDS Speed: ×1 Polymeric surfactant, PVA Speed: ×4 Protein, Na caseinate Speed: ×8 hEQ ≈ 10 nm hEQ ≈ 120 nm hEQ ≈ 30 nm τDR ≈ 60 sec τDR ≈ 300 sec τDR ≈ 600 sec Large vertical films SLES+CAPB real time SLES+CAPB+MAc accelerated 5 times Much slower film drainage in MAc-containing system Different mode of film drainage - no marginal regeneration Foam rheology rheology Foam τV V γ& 1. Viscous friction in flowing foams. 2. Role of surface modulus (surfactant dependent). 3. Bubble breakup. Dimensionless viscous stress Effect of surfactant type 100 10-1 Anionic+CTAC +LOH +LAc +MAc n +PAc +MAc/PAc Soap ≈ 0.2 Anionic + 6 other cosurfactants 10-2 10-3 10-7 n ≈ 0.5 Theoretical curve 10-6 10-5 10-4 Capillary number, Ca ⎛ τV R32 ⎞ Dimensionless τ%V = ⎜ ⎟ viscous stress σ ⎝ ⎠ 10-3 10-2 Capillary number ⎛ μγ& R32 ⎞ Ca = ⎜ ⎟ σ ⎝ ⎠ Role of surface modulus Oscillating drop S ( t ) − S0 = δS sin ( ωt ) σ ( t ) − σ0 = δσ sin ( ϕ + ωt ) Storage modulus S0 + δS0 ⇒ Γ < Γ0 σ > σ0 GST = δσ cos ϕ δS0 Loss modulus GLS = δσ sin ϕ δS0 Experimental results for surface modulus 103 Total modulus 2 LS ) 12 102 GD, mN/m ( GD = G + G 2 ST ν = 0.2 Hz T = 25 °C Soap 101 Anionic 100 10-1 100 δS/S0, % Soap solutions: GD > 100 mN/m CAPB, SDS, SLES, ... GD < 5 mN/m 101 Mechanisms of energy dissipation in sheared foam S0 Friction in foam films 0.5 % τ V ∝ Ca S0 + δS S0 Surface dissipation 0.2 % τ V ∝ Ca Denkov et al., PRL, 2008; Soft Matter 2009; Tcholakova et al., PRE, 2008 Dimensionless viscous stress Comparison with experimental data for emulsions Hexadecane, ηD = 3 mPa.s 10-1 Light oil, ηD = 30 mPa.s Heavy oil, ηD = 150 mPa.s 10-2 n = 0.47 10-3 Φ = 0.8 EO8, EO20 10-4 10-7 10-6 10-5 10-4 10-3 10-2 Capillary number, Ca Very good description without any adjustable parameter Foam-wall friction 10-1 τWR32/σ Soap Soap 10-2 n = 1/2 Synthetic CAPB surfactants 0 to 70 % Glycerol V0 n = 2/3 10-3 10-6 10-5 τW = kV0 n 10-4 10-3 Capillary number, Ca Dimensionless wall stress Capillary number τ W R32 τ% = σ μV0 Ca = σ Lower friction for CAPB compared to soap surfactants Bubble (drop) breakup in sheared foams (emulsions) Bubble breakup in a rheometer Final foam Initial foam R32 = 730 μm γ& = const R32 = 230 μm Shear stress as a function of time: At γ& = const 1 τ~ n R Bubble breakup in steadily sheared foam 40 γ& = 150 s Anionic+MAc −1 R32 = 220 μm Shear stress, Pa 35 Anionic+0.05 wt % MAc 30 25 Anionic 20 Anionic R32 = 480 μm 15 Φ = 0.95 10 0 30 60 90 120 150 180 Time, sec Smaller and less polydisperse bubbles are formed at high surface modulus Foam drainage Surface stress in foam drainage Longitudinal section of the Plateau channel High surface modulus VS = VZ ( x = 0 ) = 0 Low surface modulus τS = τV ( x = 0 ) = 0 Ostwald ripening in foams, R32(t) 2.6 Foam 2.4 Anionic (R(t)/R0) 2 2.2 2.0 Anionic+LAc 1.8 1.6 1.4 p1, V1 p2, V2 Anionic+MAc 1.2 1.0 0 500 1000 1500 2000 Time, sec 2500 3000 Much slower bubble coarsening in FAc-containing system Effect of surfactants on film permeability (Princen & Mason, 1965) dn DH = AF ( C1 − C2 ) dt h + 2 D kML C1(p1) C1 I k= C2 I C2(p2) h DH h + 2 D kML D – diffusion coefficient h – thickness of the film H – Henry constant kML – monolayer permeability Arrest of Ostwald ripening by solid particles Xu et al., Langmuir, 2005 P1 > P2 P2 P1 P1 > P2 P1 = P2 Applications: Ice-cream, whipped cream, chocolate mousse, … Summary Surfactants with low surface modulus (anionic, cationic, nonionic; HLB concept; …): SDS, SLES, CAPB, CTAC, EO7, ... Surfactants with high surface modulus: Fatty acids, fatty alcohols and acids as cosurfactants, … Mixtures are often preferred in applications: SDS+LaOH, DTAB+LaOH, SLES+CAPB, CAPB+FAc, LAS+EO7, ... Surfactant + Polymer, Surfactant + Particles Particles (in combination) give new options: Arrest of Ostwald ripening, different rheology, … Current activity activity Current • Biosurfactants: • Polymers-surfactant mixtures. • Other dynamic phenomena – acoustic response, foam extrusion, ... • Role of surfactants and polymers in emulsions. Relevant References Basic Literature K. Tsujii, “Surface Activity: Principles, Phenomena And Applications”, Academic Press, 1998. D. J. McClements, “Food Emulsions: Principles, Practices, and Techniques”, CRC Press, 2nd ed., 2005. K. Robert Lange, “Surfactants: A Practical Handbook”, Hanser, 1999. J. Goodwin, “Colloids and interfaces with surfactants and polymers”, Wiley 2nd ed., 2009. B. P. Binks,” Particles as surfactants – similarities and differences”, Current Opinion Colloid Interface Sci. 7 (2002) 21 (review). S. Tcholakova et al., “Comparison of solid particles, globular proteins, and surfactants as emulsifiers”, Phys. Chem. Chem. Phys. 12 (2008) 1608 (review). N. D. Denkov et al., “Role of surfactant type and bubble surface mobility in foam rheology”, Soft Matter 5 (2009) 3389 (review). Additional Literature S. Tcholakova et al., “Role of surfactant type and concentration for the mean drop size during emulsification in turbulent flow”, Langmuir 20 (2004) 7444. S. Tcholakova et al., “Coalescence stability of emulsions containing globular milk proteins”, Adv. Colloid Interface Sci. 123-126 (2006) 259. K. Golemanov et al., “Selection of surfactants for stable paraffin-in-water dispersions, undergoing solid-liquid transition of the dispersed particles” Langmuir 22 (2006) 3560. N. D. Denkov et al., "Wall slip and viscous dissipation in sheared foams: effect of surface mobility", Colloids Surfaces A 263 (2005) 129. S. Tcholakova et al., “Theoretical model of viscous friction inside steadily sheared foams and concentrated emulsions”, Phys. Rev. E 78 (2008) 011405. K. Golemanov et al., “Surfactant mixtures for control of bubble surface mobility in foam studies”, Langmuir 24 (2008) 9956. K. Golemanov et al., “Breakup of bubbles and drops in steadily sheared foams and concentrated emulsions”, Phys. Rev. E 78 (2008) 051405. N. D. Denkov, K. G. Marinova, “Antifoam effects of solid particles, oil drops and oilsolid compounds in aqueous foams”, in Colloidal Particles at Liquid Interfaces, B. P. Binks and T. S. Horozov Eds., Cambridge University Press, 2006.
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