Truck Hydraulics Salt and Sand Systems Training

Truck Hydraulics
Salt and Sand Systems Training
Manual and Electonic Catalog
2
Salt and Sand Table of Contents
Spreader Systems
• QDB Manual Spreader Valve System
• PSM 1000 System Electronic Spreader Valve
Basic Systems
• Basic System QDB With Power Beyond
• Basic System With PSM 1000 With Additional Section
Pumps
•
Clutch
•
P20 Single
PDC Flow Divider
Hydraulic Valves
•
V20 with Power Beyond
•
V20 With Additional Section
•
V20 Main Reliefs/Positioners/Work Port Reliefs
Hydraulic Motors
Spinner / Auger
Filtration
2
3&4
5
6
7
8
9
10
11
12
13&14
15
16&17
3
QDB – Manual Spreader Control
3
QDB – Manual Spreader Control
4
Ordering
4
PSM 1000 Electronic
Control Spreader System
5
Parker Hannifin introduces the
Spread Master Model PSM 1000
Spreader control system to provide
Safer quieter cab environment. The
Electronics provide remote proportional control of the Feed Rate and
Spinner for you V-Box or Tailgate
Spreader. This is a non-ground
Speed system and operates in open
Loop only.
• Feed Rate proportional cartridge
16 GPM
• Spinner proportional cartridge
7 GPM
• Manual over-rides
• Proportional unloader for fixed
displacement pumps
• Standard SAE ports
• 3000 PSI operation
5
• Main Power Button
• Feed Rate Potentiometer
10 detents
• Spinner Potentiometer -10 Detents
• Blast Button – presets for 5 second
duration
• EMI/RFI compliant
• Solid state circuit protection
• Wiring harness included for plug
and play
• Ordering
Part Number PSM1000
Unit Will Come Complete
Basic System With VA 20 Valve
and Power Beyond
6
QDB CAN BE REPLACED WITH
PSM ELECTRONIC SPREADER
• Reduce In Cab Noise
• Take Hydraulic’s Out of Cab
Suction Line
Return Line
Plow Up Down
Plow Left
Right
40%
60%
6
Hoist
7
Basic System With V20 Valve
With Additional Valve Section
Return Line
Suction Line
Plow Up
Down
Plow Left
Right
Hoist
Spreader
40%
Note:
Spreader can have all
hydraulic flow shut down
from inside the cab
60%
7
8
Clutch Pumps
Most Popular Sizes
P16 65 to P16 115
8
9
P20 Single
Most Popular Sizes
1Gear to 2” Gear Sets
Chelsea #
Parker #
Rot.
Rear
Side
Gear
CID
PGP020
3089110274T
BI
1”
1"
1"
1.97
PGP020
3089110278T
BI
1"
1"
1 1/4"
2.45
PGP020
3089110275T
BI
1"
1 1/4"
1 1/2"
2.96
PGP020
3089110276T
BI
1"
1 1/4"
1 3/4"
3.45
PGP020
3089110277T
BI
1"
1 1/4"
2"
3.94
O-Ring
NPT
PGP020
3089110271T
BI
1"
1"
1"
1.97
PGP020
3089110272T
BI
1"
1"
1 1/4"
2.45
PGP020
3089110264T
BI
1”
1 1/4"
1 1/2"
2.96
PGP020
3089110265T
BI
1"
1 1/4"
1 3/4"
3.45
PGP020
3089210266T
BI
1"
1 1/4"
2"
3.94
9
10
CD25 Adjustable Flow Control
Ordering
10
V20 Valve Salt & Sand
With Power Beyond
11
Model #
20-LC-12
WH-1950
K-WH-A
20-10-04
20-10-03
20-RC-12-E-MY
K-20-10-Y
K-20-3
Part #
08650029
08650419
08650381
08650020
08650016
08750024
08650103
08650089
11
QTY
1
1
1
2
1
1
1
1
V20 Valve Salt & Sand
With Additional Section
12
Model #
20-LC-12
WH-1950
K-WH-A
20-10-04
20-12-CF
20-10-03
20-RC-12-E
K-20-5
Part #
08650029
08650419
08650381
08650021
08650003
08650017
08650146
08650091
12
QTY
1
2
2
2
1
2
1
1
MAIN Relief And
Spool Positioner Option Kits
13
Main Relief
Spool Positioner Option Kits
K20-D
K20-PA1
086501053-Position Detent
08650630Air Shift Kit
13
14
Work Port Relief Valves
14
15
Hydraulic Motors
Auger Motor
Spinner Motor
TC0100FP100AAAA
TC0050FP100AAAA
15
16
Hydraulic Filtration
16
17
Hydraulic Filtration
17
HCS
Spreader Control Valves
Manual and Electonic Catalog
PSM1000
Parker Spread Master System
A Complete Salt and Sand Control System
Parker Hannifin introduces the
Model PSM1000 Parker Spread Master System
designed to provide reliable application of salt and sand with
remote electronics and a safer quieter cab environment.
The electronics provide remote proportional control of the Feed
Rate and Spinner for your V-Box or Tailgate Spreader.
The PSM1000 System will provide greater return on operator
investment through accuracy in distribution control.
Features and Benefits:
•
Complete System with One Part Number
•
Electronics, Wire Harness and Hydraulic Manifold Shipped in One Box
•
Deutsch and Weather Pak Connectors, You Only Connect Power and Ground
•
500 ms Fixed Ramps for Accel and Decel
•
Circuit Protection: If Overload Condition, System Shuts Down; Reset Power Button to Restart.
•
Operating Range -40 Degrees F to 180 Degrees F
•
IP65 Electronic Enclosure for Splash Proof “Coffee Test”
•
“Blast” is a Momentary Button for a 5 Second Duration at Maximum Output with
controller on or off for spot applications.
•
Back-lit for easy viewing of position in night time operation
Performance Objectives:
Parker Solution:
•
•
•
•
•
•
Total System Reliability
Safer/Quieter Environment
Improved Cab Ergonomics
User Friendly
•
Complete System from Parker
Removed Hydraulics from Cab
with Remote Compact Electronics
Easy to Operate Controls
May 2006
PSM1000C Features:
•
•
•
•
•
•
•
•
PSM1000C
Main Power Button
Temperature Compensated at 200Hz PWM
for Stable Electronic Control
Feed Rate Speed Control – 10 detents
Spinner Speed Control – 10 detents
Blast Button – Preset for 5 Second Duration
EMI/RFI Compliant
Solid State Circuit Protection
Wiring Harness Included for Plug-N-Play
Capability
PSM1000M Features:
•
•
•
•
•
•
•
•
Feed Rate Proportional Cartridge 16 gpm
Spinner Proportional Cartridge 7 gpm
Manual Over-Rides
Proportional Unloader for Fixed Displacement Pumps
System Safety Relief in Open Center Systems
Standard SAE Ports with Gage port added
3000 psi Operation
Load Sense System Capability
PSM1000M
System Schematic:
System #PSM1000 includes:
•
Electronic Control Module
PSM1000C
•
Control Manifold Assembly
PSM1000M
•
Wiring Harness
PSM1000H
•
Application Instructions
PSM1000AI
ORDER PART NUMBER:
PSM1000
Parker Hannifin Corporation
Integrated Hydraulics Division
595 Schelter Road
Lincolnshire, Illinois 60069
(847) 955-5000
www.parker.com/ihd
HY15-2006/US
1M 5/06
PSM1000 APPLICATION INSTRUCTIONS
Spinner
PSM1000M
OR1
Auger
S
LS
SH
OR2
A
RV
G
After the PSM1000 System has been installed, the PSM1000C
Controller must be calibrated for the Spreader System in the
vehicle.
Calibration controls are found in the rear of the PSM1000C.
See below:
MIN Adjustment pot sets the minimum speed the function will
operate at when the controller is set to position 1.
Turn clockwise for a higher “I MIN” setting.
MAX Adjustment pot sets the maximum speed the function will
operate at when the controller is set to position 10.
Turn clockwise for a higher “I MAX” setting
Max current should not exceed 2.2 amps
*Adjustments should only be made with a small flat head
screwdriver
COM
PSM1000C
Spinner
Auger (Feed Rate)
MIN MAX
For Open Center Systems
- Designed for Fixed Displacement Pumps
- Power Beyond of Open Center Valve will be plumbed to "P" port
of PSM1000M....L.S. port will remain plugged......
- With series circuit, spool valves will have priority and interrupt
flow to PSM1000M spreader requirements.....
For Closed Center Systems with Load Sensing pumps
- Block “T” and connect the LS port to the Pump LS via a LS
Shuttle valve, CS041B-A4T, when used in conjunction with any
other LS control valve.
MIN MAX
Set Blast
Set Blast controls the current level
sent to the Auger control in the “Blast”
mode. Set this control for the desired
feed rate in the “Blast” mode.
PSM1000 Application Instructions
5/11/06
PSM1000AI
C
PSM1500-1
Parker Spread Master System
An Auxiliary Spreader Function Option
Customer Value
Proposition:
The PSM1500-1 is designed as a low
cost auxiliary option to provide reliable
application of salt or sand. At the same
time, the remote electronics offer a safer,
quieter cab environment. The electronics
provide remote proportional control of
the spinner function for your V-Box or
Tailgate Spreader.
The PSM1500-1 System will provide
greater return on operator investment
through precise, accurate control.
Product Features:
Contact Information:
• Complete system with one
part number
• Proportional cartridge, 15
GPM
• Deutsch and WeatherPak
connectors - You only
connect power and
ground
• Circuit protection: If
overload condition,
system shuts down; reset
power button to restart
Parker Hannifin Corporation
Hydraulic Cartridge Systems
595 Schelter Road
Lincolnshire, IL 60069
phone 847-955-5000
[email protected]
www.parker.com/hcs
PSM1500-2
Parker Spread Master System
Precision Feed Rate and Spinner control at the
touch of your fingers.
Customer Value
Proposition:
Similar to the PSM1500-1, the
PSM1500-2 offers consistent control of
the spinner for even application of salt
and sand. PSM1500-2 differentiates
itself with the addition of the remote
electronically proportionally controlled
Feed Rate feature.
This integrated package helps provide
optimum constant density spreading
capability, thus providing maximum cost
savings for material and fuel.
Product Features:
Contact Information:
• Complete system with one
part number
• Proportional cartridge, 15
GPM
• Deutsch and WeatherPak
connectors - You only
connect power and
ground
• Circuit protection: If
overload condition,
system shuts down; reset
power button to restart
Parker Hannifin Corporation
Hydraulic Cartridge Systems
595 Schelter Road
Lincolnshire, IL 60069
phone 847-955-5000
[email protected]
www.parker.com/hcs
Flow Control Valves
Series QA and QD
Catalog HY15-3500/US
Technical Information
General Description
A
The QA and QD Series, Flow Controls are designed
for applications such as spreaders where precise
control of one or two functions may be required without
regard to variations in load pressure. These valves are
used mainly on snow removal equipment, but can also
be used for other applications such as sand and
fertilizer.
LS
S
P
T
QDL
Operation
QDL
The basic valve consists of at least one or two pressure compensated, priority type flow controls. This
valve will provide a constant flow regardless of
changes in load or changes in the pump output. Any
excess flow from the pump or flow greater than the
load requirement will be diverted to the tank port of the
valve.
A second pressure compensated, priority type flow
control is available. This enables the control of two
separate functions. Other options include a relief valve
to regulate inlet pressure, a solenoid bypass valve, a
manual bypass valve, and a load sensing option.
QDB
Symbols
Features
•
•
•
•
•
•
•
T
Hardened and precision ground parts for durability
T
Easy to adjust knobs
P
Adjustable flow ranges for varying applications
B
Load sense option
P
Manual bypass option
B
Solenoid bypass option
QAB
QAA
Anodized aluminum body for long life
Specifications
Maximum
Inlet Flow
150 LPM (40 GPM)
A
T
S
A
P
Flow 1 (Spinner)
Flow 2 (Auger)
up to 37.5 LPM (10 GPM)
up to 112.5 LPM (30 GPM)
Maximum
Inlet Pressure
172.5 Bar (2500 PSI)
Flow Accuracy
±5% of setting
Internal Material
Steel
Body Material
Aluminum (anodized)
T
P
S
QDA
QDB
A
A
T
S
P
Operating Temp.
Range (Ambient)
-40°C to +93.3°C
(-40°F to +200°F)
(Nitrile Seals Only)
Approx. Weight
3.2 kg (7.2 lbs.)
LS
P
S
QDS
QDN
qa&qd.pm6.5, bl, 1/03
SP1
Parker Hannifin Corporation
Integrated Hydraulics Division
Lincolnshire, Illinois, USA
Flow Control Valves
Series QA and QD
Catalog HY15-3500/US
Dimensions
Millimeters (Inches)
Series QAA and Series QAB
Adjustable
Relief Option
(For Series QAA, Omit Lever)
Non Adjustable
Relief Option
7.1 (.28) Dia.
Thru 2 Mtg. Holes
56.6
(2.23)
87.7
(3.45)
2.1
(.81)
A
ON
AUGER
127.0
(5.00)
114.3
(4.50)
88.9
(3.50)
P
63.5
(2.50)
OFF
T
6.4
(.25)
88.9
(3.50)
134.2
(5.28)
42.7
(1.68)
81.3
(3.20)
184.2
(7.25)
Series QDA
Adjustable
Relief Option
105.1
(4.14)
7.1 (.28) Dia.
Thru 2 Mtg. Holes
Non Adjustable
Relief Option
63.5
(2.50)
87.7
(3.45)
56.6
(2.23)
A
ON
195.0
(7.68)
AUGER
88.9
(3.50)
127.0
(5.00)
114.3
(4.50)
OFF
SPINNER
63.5
(2.50)
P
T
S
6.3
(.25)
6.3
(.25)
88.9
(3.50)
42.7
(1.68)
38.1
(1.50)
16.0
(.63)
81.3
(3.20)
112.8
(4.44)
101.6
(4.00)
THIRD-ANGLE
PROJECTION
qa&qd.pm6.5, bl, 1/03
SP2
Parker Hannifin Corporation
Integrated Hydraulics Division
Lincolnshire, Illinois, USA
Flow Control Valves
Series QA and QD
Catalog HY15-3500/US
Dimensions
Millimeters (Inches)
Adjustable
Relief Option
Series QDB
Non Adjustable
Relief Option
7.1 (.28) Dia.
Thru 2 Mtg. Holes
56.6
(2.23)
87.7
(3.45)
2.1
(.81)
A
ON
AUGER
114.3
(4.50)
127.0
(5.00)
88.9
(3.50)
SPINNER
63.5
(2.50)
P
OFF
T
38.1
(1.50)
S
16.0
(.63)
6.4
(.25)
88.9
(3.50)
134.2
(5.28)
42.7
(1.68)
81.3
(3.20)
106.1
(4.18)
184.2
(7.25)
Series QDS
Adjustable
Relief Option
Non Adjustable
Relief Option
105.1
(4.14)
101.6
(4.00)
63.5
(2.50)
81.3
(3.20)
42.7
(1.68)
56.6
2.23
87.7
(3.45)
A
AUGER
114.3
(4.50)
127.0
(5.00)
88.9
(3.50)
63.5
(2.50)
SPINNER
T
P
S
6.3
(.25)
6.3
(.25)
62.0
(2.44)
38.1
(1.50)
16.0
(.63)
88.9
(3.50)
THIRD-ANGLE
PROJECTION
qa&qd.pm6.5, bl, 1/03
SP3
Parker Hannifin Corporation
Integrated Hydraulics Division
Lincolnshire, Illinois, USA
Flow Control Valves
Series QA and QD
Catalog HY15-3500/US
Dimensions
Millimeters (Inches)
Series QDN
42.9
(1.69)
5.8
(.23)
89.7
(3.53)
A
10-32 UN-2B x .25 DP.
Mtg. Holes (2 Places)
37.1
(1.46)
AUGER
88.9
(3.50)
21.4
(.84)
127.0
(5.00)
97.0
(3.82)
P
LS
115.1
(4.53)
SPINNER
S
63.5
(2.50)
38.1
(1.50)
19.0
(.75)
C'Bore .50 x .38 DP.
.28 Dia. Mtg. Hole (2 Places)
5.8
(.23)
38.6
(1.52)
69.8
(2.75)
95.2
(3.75)
107.9
(4.25)
116.1
(4.57)
115.1
(4.53)
Series QDL
7.1 (.28)
Dia. Thru
2 Mtg. Holes
76.2
(3.00)
ON
S
S
117.8
(4.64)
T
138.4
(5.45)
175.3
(6.90)
OFF
LS
152.4
(6.00)
22.1
(.87)
A
A
P
76.2
(3.00)
6.9
(.27)
171.3
(6.74)
19.1
(.75)
52.3
(2.06)
111.0
(4.37)
79.2
(3.12)
*44.2
(1.74)
6.9
(.27)
*49.3 (1.94)
For 3/4 NPT
THIRD-ANGLE
PROJECTION
qa&qd.pm6.5, bl, 1/03
SP4
Parker Hannifin Corporation
Integrated Hydraulics Division
Lincolnshire, Illinois, USA
Flow Control Valves
Series QA and QD
Catalog HY15-3500/US
Ordering Information
Q
Flow
Control
Valve
12
Style
Type
Port
Size
Code Style
D Dual Flow Control
A Single Flow Control
Code
A
B
*L
*N
*S
Type
Standard (No Shutoff)
Manual Shutoff
Load Sensing with Manual Shutoff
Load Sensing
Solenoid Shutoff
* D style only.
A
B
Spinner Spinner
Adjustment Flow
Auger
Auger
Adjustment Flow
Code
05
07
10
00
Spinner Flow
0 thru 18.9 LPM (5 GPM)
0 thru 26.5 LPM (7 GPM)
0 thru 37.9 LPM (10 GPM)
No Flow (A style only)
Code
10
16
20
*30
Auger Flow
0 thru 37.9 LPM (10 GPM)
0 thru 60.6 LPM (16 GPM)
0 thru 75.7 LPM (20 GPM)
0 thru 113.6 LPM (30 GPM)
* Not available on L or N versions.
Code Port Size
12 Standard
SAE-12 Inlet and Tank Ports
SAE-10 Work Ports
Relief
Relief
Setting
*Coil
Voltage
Code
Omit
150
175
200
225
250
Relief Setting
No Relief
103.5 Bar (1500 PSI)
120.8 Bar (1750 PSI)
138.0 Bar (2000 PSI)
155.3 Bar (2250 PSI)
172.5 Bar (2500 PSI)
Code
Omit
12
24
Coil Voltage
No Coil
12 VDC
24 VDC
*Coil
Connections
* QDS only.
Code
NR
AR
NA
Relief
No Relief (L and N only)
Adjustable Relief
Non-Adjustable Relief
NOTE: A relief option should be chosen
on all types except L and N.
Standard factory setting is 2000 PSI if
not specified.
Code
Omit
B
D
Coil Connections
No Coil
Dual Spades
24″ Dual Lead Wires
* QDS only.
SERVICE PARTS
Adjustable Relief Valve: 95018-01
172.4 Bar (2500 PSI)
Solenoid Valve: DS161N
qa&qd.pm6.5, bl, 1/03
SP5
Parker Hannifin Corporation
Integrated Hydraulics Division
Lincolnshire, Illinois, USA
Salt & Sand Training
Date of Issue 10/11/10
Parker Hannifin Corporation
595 Schelter Rd
Lincolnshire IL 60069
phone 847-955-5254
fax 847-821-9564
www.phtruck.com
Your Local Authorized Parker Distributor