Truck Hydraulics Salt and Sand Systems Training Manual and Electonic Catalog 2 Salt and Sand Table of Contents Spreader Systems • QDB Manual Spreader Valve System • PSM 1000 System Electronic Spreader Valve Basic Systems • Basic System QDB With Power Beyond • Basic System With PSM 1000 With Additional Section Pumps • Clutch • P20 Single PDC Flow Divider Hydraulic Valves • V20 with Power Beyond • V20 With Additional Section • V20 Main Reliefs/Positioners/Work Port Reliefs Hydraulic Motors Spinner / Auger Filtration 2 3&4 5 6 7 8 9 10 11 12 13&14 15 16&17 3 QDB – Manual Spreader Control 3 QDB – Manual Spreader Control 4 Ordering 4 PSM 1000 Electronic Control Spreader System 5 Parker Hannifin introduces the Spread Master Model PSM 1000 Spreader control system to provide Safer quieter cab environment. The Electronics provide remote proportional control of the Feed Rate and Spinner for you V-Box or Tailgate Spreader. This is a non-ground Speed system and operates in open Loop only. • Feed Rate proportional cartridge 16 GPM • Spinner proportional cartridge 7 GPM • Manual over-rides • Proportional unloader for fixed displacement pumps • Standard SAE ports • 3000 PSI operation 5 • Main Power Button • Feed Rate Potentiometer 10 detents • Spinner Potentiometer -10 Detents • Blast Button – presets for 5 second duration • EMI/RFI compliant • Solid state circuit protection • Wiring harness included for plug and play • Ordering Part Number PSM1000 Unit Will Come Complete Basic System With VA 20 Valve and Power Beyond 6 QDB CAN BE REPLACED WITH PSM ELECTRONIC SPREADER • Reduce In Cab Noise • Take Hydraulic’s Out of Cab Suction Line Return Line Plow Up Down Plow Left Right 40% 60% 6 Hoist 7 Basic System With V20 Valve With Additional Valve Section Return Line Suction Line Plow Up Down Plow Left Right Hoist Spreader 40% Note: Spreader can have all hydraulic flow shut down from inside the cab 60% 7 8 Clutch Pumps Most Popular Sizes P16 65 to P16 115 8 9 P20 Single Most Popular Sizes 1Gear to 2” Gear Sets Chelsea # Parker # Rot. Rear Side Gear CID PGP020 3089110274T BI 1” 1" 1" 1.97 PGP020 3089110278T BI 1" 1" 1 1/4" 2.45 PGP020 3089110275T BI 1" 1 1/4" 1 1/2" 2.96 PGP020 3089110276T BI 1" 1 1/4" 1 3/4" 3.45 PGP020 3089110277T BI 1" 1 1/4" 2" 3.94 O-Ring NPT PGP020 3089110271T BI 1" 1" 1" 1.97 PGP020 3089110272T BI 1" 1" 1 1/4" 2.45 PGP020 3089110264T BI 1” 1 1/4" 1 1/2" 2.96 PGP020 3089110265T BI 1" 1 1/4" 1 3/4" 3.45 PGP020 3089210266T BI 1" 1 1/4" 2" 3.94 9 10 CD25 Adjustable Flow Control Ordering 10 V20 Valve Salt & Sand With Power Beyond 11 Model # 20-LC-12 WH-1950 K-WH-A 20-10-04 20-10-03 20-RC-12-E-MY K-20-10-Y K-20-3 Part # 08650029 08650419 08650381 08650020 08650016 08750024 08650103 08650089 11 QTY 1 1 1 2 1 1 1 1 V20 Valve Salt & Sand With Additional Section 12 Model # 20-LC-12 WH-1950 K-WH-A 20-10-04 20-12-CF 20-10-03 20-RC-12-E K-20-5 Part # 08650029 08650419 08650381 08650021 08650003 08650017 08650146 08650091 12 QTY 1 2 2 2 1 2 1 1 MAIN Relief And Spool Positioner Option Kits 13 Main Relief Spool Positioner Option Kits K20-D K20-PA1 086501053-Position Detent 08650630Air Shift Kit 13 14 Work Port Relief Valves 14 15 Hydraulic Motors Auger Motor Spinner Motor TC0100FP100AAAA TC0050FP100AAAA 15 16 Hydraulic Filtration 16 17 Hydraulic Filtration 17 HCS Spreader Control Valves Manual and Electonic Catalog PSM1000 Parker Spread Master System A Complete Salt and Sand Control System Parker Hannifin introduces the Model PSM1000 Parker Spread Master System designed to provide reliable application of salt and sand with remote electronics and a safer quieter cab environment. The electronics provide remote proportional control of the Feed Rate and Spinner for your V-Box or Tailgate Spreader. The PSM1000 System will provide greater return on operator investment through accuracy in distribution control. Features and Benefits: • Complete System with One Part Number • Electronics, Wire Harness and Hydraulic Manifold Shipped in One Box • Deutsch and Weather Pak Connectors, You Only Connect Power and Ground • 500 ms Fixed Ramps for Accel and Decel • Circuit Protection: If Overload Condition, System Shuts Down; Reset Power Button to Restart. • Operating Range -40 Degrees F to 180 Degrees F • IP65 Electronic Enclosure for Splash Proof “Coffee Test” • “Blast” is a Momentary Button for a 5 Second Duration at Maximum Output with controller on or off for spot applications. • Back-lit for easy viewing of position in night time operation Performance Objectives: Parker Solution: • • • • • • Total System Reliability Safer/Quieter Environment Improved Cab Ergonomics User Friendly • Complete System from Parker Removed Hydraulics from Cab with Remote Compact Electronics Easy to Operate Controls May 2006 PSM1000C Features: • • • • • • • • PSM1000C Main Power Button Temperature Compensated at 200Hz PWM for Stable Electronic Control Feed Rate Speed Control – 10 detents Spinner Speed Control – 10 detents Blast Button – Preset for 5 Second Duration EMI/RFI Compliant Solid State Circuit Protection Wiring Harness Included for Plug-N-Play Capability PSM1000M Features: • • • • • • • • Feed Rate Proportional Cartridge 16 gpm Spinner Proportional Cartridge 7 gpm Manual Over-Rides Proportional Unloader for Fixed Displacement Pumps System Safety Relief in Open Center Systems Standard SAE Ports with Gage port added 3000 psi Operation Load Sense System Capability PSM1000M System Schematic: System #PSM1000 includes: • Electronic Control Module PSM1000C • Control Manifold Assembly PSM1000M • Wiring Harness PSM1000H • Application Instructions PSM1000AI ORDER PART NUMBER: PSM1000 Parker Hannifin Corporation Integrated Hydraulics Division 595 Schelter Road Lincolnshire, Illinois 60069 (847) 955-5000 www.parker.com/ihd HY15-2006/US 1M 5/06 PSM1000 APPLICATION INSTRUCTIONS Spinner PSM1000M OR1 Auger S LS SH OR2 A RV G After the PSM1000 System has been installed, the PSM1000C Controller must be calibrated for the Spreader System in the vehicle. Calibration controls are found in the rear of the PSM1000C. See below: MIN Adjustment pot sets the minimum speed the function will operate at when the controller is set to position 1. Turn clockwise for a higher “I MIN” setting. MAX Adjustment pot sets the maximum speed the function will operate at when the controller is set to position 10. Turn clockwise for a higher “I MAX” setting Max current should not exceed 2.2 amps *Adjustments should only be made with a small flat head screwdriver COM PSM1000C Spinner Auger (Feed Rate) MIN MAX For Open Center Systems - Designed for Fixed Displacement Pumps - Power Beyond of Open Center Valve will be plumbed to "P" port of PSM1000M....L.S. port will remain plugged...... - With series circuit, spool valves will have priority and interrupt flow to PSM1000M spreader requirements..... For Closed Center Systems with Load Sensing pumps - Block “T” and connect the LS port to the Pump LS via a LS Shuttle valve, CS041B-A4T, when used in conjunction with any other LS control valve. MIN MAX Set Blast Set Blast controls the current level sent to the Auger control in the “Blast” mode. Set this control for the desired feed rate in the “Blast” mode. PSM1000 Application Instructions 5/11/06 PSM1000AI C PSM1500-1 Parker Spread Master System An Auxiliary Spreader Function Option Customer Value Proposition: The PSM1500-1 is designed as a low cost auxiliary option to provide reliable application of salt or sand. At the same time, the remote electronics offer a safer, quieter cab environment. The electronics provide remote proportional control of the spinner function for your V-Box or Tailgate Spreader. The PSM1500-1 System will provide greater return on operator investment through precise, accurate control. Product Features: Contact Information: • Complete system with one part number • Proportional cartridge, 15 GPM • Deutsch and WeatherPak connectors - You only connect power and ground • Circuit protection: If overload condition, system shuts down; reset power button to restart Parker Hannifin Corporation Hydraulic Cartridge Systems 595 Schelter Road Lincolnshire, IL 60069 phone 847-955-5000 [email protected] www.parker.com/hcs PSM1500-2 Parker Spread Master System Precision Feed Rate and Spinner control at the touch of your fingers. Customer Value Proposition: Similar to the PSM1500-1, the PSM1500-2 offers consistent control of the spinner for even application of salt and sand. PSM1500-2 differentiates itself with the addition of the remote electronically proportionally controlled Feed Rate feature. This integrated package helps provide optimum constant density spreading capability, thus providing maximum cost savings for material and fuel. Product Features: Contact Information: • Complete system with one part number • Proportional cartridge, 15 GPM • Deutsch and WeatherPak connectors - You only connect power and ground • Circuit protection: If overload condition, system shuts down; reset power button to restart Parker Hannifin Corporation Hydraulic Cartridge Systems 595 Schelter Road Lincolnshire, IL 60069 phone 847-955-5000 [email protected] www.parker.com/hcs Flow Control Valves Series QA and QD Catalog HY15-3500/US Technical Information General Description A The QA and QD Series, Flow Controls are designed for applications such as spreaders where precise control of one or two functions may be required without regard to variations in load pressure. These valves are used mainly on snow removal equipment, but can also be used for other applications such as sand and fertilizer. LS S P T QDL Operation QDL The basic valve consists of at least one or two pressure compensated, priority type flow controls. This valve will provide a constant flow regardless of changes in load or changes in the pump output. Any excess flow from the pump or flow greater than the load requirement will be diverted to the tank port of the valve. A second pressure compensated, priority type flow control is available. This enables the control of two separate functions. Other options include a relief valve to regulate inlet pressure, a solenoid bypass valve, a manual bypass valve, and a load sensing option. QDB Symbols Features • • • • • • • T Hardened and precision ground parts for durability T Easy to adjust knobs P Adjustable flow ranges for varying applications B Load sense option P Manual bypass option B Solenoid bypass option QAB QAA Anodized aluminum body for long life Specifications Maximum Inlet Flow 150 LPM (40 GPM) A T S A P Flow 1 (Spinner) Flow 2 (Auger) up to 37.5 LPM (10 GPM) up to 112.5 LPM (30 GPM) Maximum Inlet Pressure 172.5 Bar (2500 PSI) Flow Accuracy ±5% of setting Internal Material Steel Body Material Aluminum (anodized) T P S QDA QDB A A T S P Operating Temp. Range (Ambient) -40°C to +93.3°C (-40°F to +200°F) (Nitrile Seals Only) Approx. Weight 3.2 kg (7.2 lbs.) LS P S QDS QDN qa&qd.pm6.5, bl, 1/03 SP1 Parker Hannifin Corporation Integrated Hydraulics Division Lincolnshire, Illinois, USA Flow Control Valves Series QA and QD Catalog HY15-3500/US Dimensions Millimeters (Inches) Series QAA and Series QAB Adjustable Relief Option (For Series QAA, Omit Lever) Non Adjustable Relief Option 7.1 (.28) Dia. Thru 2 Mtg. Holes 56.6 (2.23) 87.7 (3.45) 2.1 (.81) A ON AUGER 127.0 (5.00) 114.3 (4.50) 88.9 (3.50) P 63.5 (2.50) OFF T 6.4 (.25) 88.9 (3.50) 134.2 (5.28) 42.7 (1.68) 81.3 (3.20) 184.2 (7.25) Series QDA Adjustable Relief Option 105.1 (4.14) 7.1 (.28) Dia. Thru 2 Mtg. Holes Non Adjustable Relief Option 63.5 (2.50) 87.7 (3.45) 56.6 (2.23) A ON 195.0 (7.68) AUGER 88.9 (3.50) 127.0 (5.00) 114.3 (4.50) OFF SPINNER 63.5 (2.50) P T S 6.3 (.25) 6.3 (.25) 88.9 (3.50) 42.7 (1.68) 38.1 (1.50) 16.0 (.63) 81.3 (3.20) 112.8 (4.44) 101.6 (4.00) THIRD-ANGLE PROJECTION qa&qd.pm6.5, bl, 1/03 SP2 Parker Hannifin Corporation Integrated Hydraulics Division Lincolnshire, Illinois, USA Flow Control Valves Series QA and QD Catalog HY15-3500/US Dimensions Millimeters (Inches) Adjustable Relief Option Series QDB Non Adjustable Relief Option 7.1 (.28) Dia. Thru 2 Mtg. Holes 56.6 (2.23) 87.7 (3.45) 2.1 (.81) A ON AUGER 114.3 (4.50) 127.0 (5.00) 88.9 (3.50) SPINNER 63.5 (2.50) P OFF T 38.1 (1.50) S 16.0 (.63) 6.4 (.25) 88.9 (3.50) 134.2 (5.28) 42.7 (1.68) 81.3 (3.20) 106.1 (4.18) 184.2 (7.25) Series QDS Adjustable Relief Option Non Adjustable Relief Option 105.1 (4.14) 101.6 (4.00) 63.5 (2.50) 81.3 (3.20) 42.7 (1.68) 56.6 2.23 87.7 (3.45) A AUGER 114.3 (4.50) 127.0 (5.00) 88.9 (3.50) 63.5 (2.50) SPINNER T P S 6.3 (.25) 6.3 (.25) 62.0 (2.44) 38.1 (1.50) 16.0 (.63) 88.9 (3.50) THIRD-ANGLE PROJECTION qa&qd.pm6.5, bl, 1/03 SP3 Parker Hannifin Corporation Integrated Hydraulics Division Lincolnshire, Illinois, USA Flow Control Valves Series QA and QD Catalog HY15-3500/US Dimensions Millimeters (Inches) Series QDN 42.9 (1.69) 5.8 (.23) 89.7 (3.53) A 10-32 UN-2B x .25 DP. Mtg. Holes (2 Places) 37.1 (1.46) AUGER 88.9 (3.50) 21.4 (.84) 127.0 (5.00) 97.0 (3.82) P LS 115.1 (4.53) SPINNER S 63.5 (2.50) 38.1 (1.50) 19.0 (.75) C'Bore .50 x .38 DP. .28 Dia. Mtg. Hole (2 Places) 5.8 (.23) 38.6 (1.52) 69.8 (2.75) 95.2 (3.75) 107.9 (4.25) 116.1 (4.57) 115.1 (4.53) Series QDL 7.1 (.28) Dia. Thru 2 Mtg. Holes 76.2 (3.00) ON S S 117.8 (4.64) T 138.4 (5.45) 175.3 (6.90) OFF LS 152.4 (6.00) 22.1 (.87) A A P 76.2 (3.00) 6.9 (.27) 171.3 (6.74) 19.1 (.75) 52.3 (2.06) 111.0 (4.37) 79.2 (3.12) *44.2 (1.74) 6.9 (.27) *49.3 (1.94) For 3/4 NPT THIRD-ANGLE PROJECTION qa&qd.pm6.5, bl, 1/03 SP4 Parker Hannifin Corporation Integrated Hydraulics Division Lincolnshire, Illinois, USA Flow Control Valves Series QA and QD Catalog HY15-3500/US Ordering Information Q Flow Control Valve 12 Style Type Port Size Code Style D Dual Flow Control A Single Flow Control Code A B *L *N *S Type Standard (No Shutoff) Manual Shutoff Load Sensing with Manual Shutoff Load Sensing Solenoid Shutoff * D style only. A B Spinner Spinner Adjustment Flow Auger Auger Adjustment Flow Code 05 07 10 00 Spinner Flow 0 thru 18.9 LPM (5 GPM) 0 thru 26.5 LPM (7 GPM) 0 thru 37.9 LPM (10 GPM) No Flow (A style only) Code 10 16 20 *30 Auger Flow 0 thru 37.9 LPM (10 GPM) 0 thru 60.6 LPM (16 GPM) 0 thru 75.7 LPM (20 GPM) 0 thru 113.6 LPM (30 GPM) * Not available on L or N versions. Code Port Size 12 Standard SAE-12 Inlet and Tank Ports SAE-10 Work Ports Relief Relief Setting *Coil Voltage Code Omit 150 175 200 225 250 Relief Setting No Relief 103.5 Bar (1500 PSI) 120.8 Bar (1750 PSI) 138.0 Bar (2000 PSI) 155.3 Bar (2250 PSI) 172.5 Bar (2500 PSI) Code Omit 12 24 Coil Voltage No Coil 12 VDC 24 VDC *Coil Connections * QDS only. Code NR AR NA Relief No Relief (L and N only) Adjustable Relief Non-Adjustable Relief NOTE: A relief option should be chosen on all types except L and N. Standard factory setting is 2000 PSI if not specified. Code Omit B D Coil Connections No Coil Dual Spades 24″ Dual Lead Wires * QDS only. SERVICE PARTS Adjustable Relief Valve: 95018-01 172.4 Bar (2500 PSI) Solenoid Valve: DS161N qa&qd.pm6.5, bl, 1/03 SP5 Parker Hannifin Corporation Integrated Hydraulics Division Lincolnshire, Illinois, USA Salt & Sand Training Date of Issue 10/11/10 Parker Hannifin Corporation 595 Schelter Rd Lincolnshire IL 60069 phone 847-955-5254 fax 847-821-9564 www.phtruck.com Your Local Authorized Parker Distributor
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