Journal of African Earth Sciences 35 (2002) 123–134 www.elsevier.com/locate/jafrearsci Mineralogical, geochemical, and sedimentological characteristics of clay deposits from central Uganda and their applications George W.A. Nyakairu a a,1 , Hans Kurzweil b, Christian Koeberl a,* Institute of Geochemistry, University of Vienna, Althanstrasse 14, A-1090 Vienna, Austria b Institute of Petrology, University of Vienna, Althanstrasse 14, A-1090 Vienna, Austria Accepted 10 October 2001 Abstract In Uganda, Precambrian rocks have undergone extensive weathering and erosion, and are locally altered to form considerable clay deposits. We have studied the geochemical, mineralogical, and sedimentological characteristics of clay deposits from central Uganda to determine their composition, source rocks, deposition, and possible use in local industry. Samples were collected from the Kajjansi, Kitiko, Masooli, and Ntawo deposits (near Kampala), all of which are currently used for both industrial and traditional brick, tile, and pottery manufacture. The deposits are widely scattered individual basins, with clays deposited under lacustrine and alluvial environmental conditions, and were all found to belong to the sedimentary group. The clays are composed of silt–sand fractions and predominantly consist of kaolinite and have a relatively high Fe2 O3 content. The studied deposits are chemically homogeneous, except for the samples richer in sand fraction, which have higher SiO2 and K2 O values. The chemistry of the studied samples, compared to European clays, shows that they need elaborate treatment to render them suitable for ceramics production. An analysis of the chemical and mineralogical composition of the clays has demonstrated that, taken as a whole, they possess characteristics satisfactory for brick production. Ó 2002 Elsevier Science Ltd. All rights reserved. Keywords: Clay deposits; Precambrian rocks; Uganda 1. Introduction Clays occur widely in many parts of Uganda. Besides their geological interest, they are of importance for local industry. They have been used to produce rather poorquality bricks, tiles and pottery by primitive methods for several years. Scattered clay pits and brick kilns along the roadsides document the uncontrolled and low-technology exploitation of the Uganda clay occurrences. Apart from artisan brick producers, there are organized clay works, such as Uganda Clays and Pan African Clay Products at Kajjansi, and Allied Clays at Masooli along the Gayaza road, which supply the construction industry in Kampala and surroundings. Starting in 1986, there has been an increase in construction activity in Kampala. The above-mentioned industries cannot meet * Corresponding author. Tel.: +43-1-4277-53110; fax: +43-1-42779531. E-mail address: [email protected] (C. Koeberl). 1 Current address: Department of Chemistry, Makerere University, P.O. Box 7062, Kampala, Uganda. the ever-increasing market demand for the construction materials needed. Traditional methods of production, which do not take account of the chemical and mineralogical characteristics, are still practiced. In the traditional method of brick production, raw clay material is mixed with water and covered for about a week. The paste is placed in a wooden mould as shown in Fig. 2(a) and (b). The bricks are spread and covered with cut grass until they are dry. However, during the rainy season, plastic sheets are used to cover the bricks (Fig. 2(c)). The bricks are fired in field kilns, which consist of a large pile of unfired bricks with tunnels in the bottom of the pile (Fig. 2(d)). The pile is cemented with clay and contains 10,000–15,000 bricks. A wood fire is built in the tunnel and kept burning for 4–6 days and the tunnels are then closed with unfired bricks and also cemented with clay. The hot exhaust from the wood fire flows through the pile, and heats the center of the pile enough to fire the bricks in the core of the pile. The pile is then allowed to cool and dismantled. Few studies have been made of the clays used in the brickworks or of raw materials used for pottery in 0899-5362/02/$ - see front matter Ó 2002 Elsevier Science Ltd. All rights reserved. PII: S 0 8 9 9 - 5 3 6 2 ( 0 1 ) 0 0 0 7 7 - X 124 G.W.A. Nyakairu et al. / Journal of African Earth Sciences 35 (2002) 123–134 Fig. 1. Generalized geological map of the study and surrounding areas extracted from the geology map of Kampala sheet NA 36-14 (Geological Survey of Uganda, 1962). The inset is a map of Uganda. G.W.A. Nyakairu et al. / Journal of African Earth Sciences 35 (2002) 123–134 125 Fig. 2. Photographs showing the traditional brick production methods used in Uganda. (a) After a heap of raw clay material is covered for a week, the paste is placed into a mould. (b) Mould with clay paste ready for drying. (c) Two moulds used to make bricks, spreading of bricks for drying, cut grass for covering the bricks and also the plastic sheets used in the rainy season in the background, and finished bricks for kiln construction. (d) Partly finished typical brick kiln under construction, with tunnels in which wood fires are built to fire the bricks. Uganda. Harris (1946) and Kagobya (1950) studied the clay deposit at Ntawo, 25 km from Kampala on the Jinja road (Fig. 1). It was reported that Ntawo clay exhibited marked shrinkage and cracked on firing, and the quality of product was inferior when it was evaluated for pottery production. McGill (1965) studied the nature and distribution of clays from several occurrences around Kampala, and determined their plasticity with a view to establish a fine ceramics industry. Tuhumwire et al. (1995) measured the physical properties and discussed the geology of the Kajjansi and Kitiko deposits located 13 km from Kampala on the Kampala– Entebbe road. A study of some clay samples from various deposits in Uganda indicated that they are medium-quality kaolinitic–illitic clays (Nyakairu and Kaahwa, 1998, and references therein). There is ample demand for quality bricks and other clay products, and, thus, the present study evaluates the mineralogical and chemical characteristics of the raw material used, not only in individual brick and tile works, but also by the traditional potters. This will help to give a better understanding of the clay materials, as well as of their geochemistry and source rocks. 2. Geology The study areas are indicated on Fig. 1. The areas are mostly underlain by Precambrian rocks that include sedimentary and metasedimentary lithologies, which comprise fine-grained sandstones, slates, phyllites, and schists. The more highly metamorphosed rocks include quartzites, muscovite–biotite gneisses, and subordinate schist, which may locally contain cordierite. The above rocks, together with amphibolites and epidosites, are part of the Buganda series, which make up a wider Buganda–Toro system with the Toro series of Western Uganda (Schlueter, 1997). In deeply weathered areas, parts of the basement are exposed in the form of undifferentiated gneisses and late granites, as well as migmatized and remobilized parts of the Buganda series. These rocks are overlain in places by swamp deposits, alluvium, and lacustrine deposits. The underlying gneissic and granitoid rocks of the Precambrian basement have been extensively weathered and transported to produce clays. Some of these clays are weathering products of schists and amphibolites, and of basic rocks of the younger Buganda series. According to McGill 126 G.W.A. Nyakairu et al. / Journal of African Earth Sciences 35 (2002) 123–134 (1965), the clays can generally be classified as sedimentary and transported alluvial clays. It is from these clays that the samples used in this study were obtained. Clays derived from gneissic and granitoid rocks of the basement are leached and enriched in quartz. These clays are thought to have formed by leaching of the decomposed bedrock, and are normally separated from the bedrock by a layer of large quartzite pebbles (Harris, 1946). The clays occur as surficial layers with a general thickness varying between 2 and 5 m (cf. Kaliisa, 1983). The main features of the studied clays are their low wetto-dry shrinkage, refractory nature, and an extremely high plasticity, which is attributed to high kaolinite content. Due to their high plasticity, these clays can be classified as ball clays, which makes them suitable for pottery, earthenware, and binders in refractory material production. In some areas, other clay occurs together with the clays derived from gneissic and granitoid rocks of the basement in the same deposits. The bulk of these other clays are essentially micaceous schist derivatives, which gives them a yellowish-brown color, as opposed to the dull gray appearance of the clays derived from the gneissic and granitoid rocks of the basement. However, most of the clay is medium gray to brownish gray. In some areas this type of clay is more thoroughly weathered and leached than in some locations found in the Kajjansi clay field (McGill, 1965). 3. Methods and results 3.1. Methods In this study we analyzed 24 clay samples taken from deposits that supply the construction industry in Kampala and surrounding trading centers. These samples belong to the Kajjansi (n ¼ 6), Kitiko (n ¼ 8), Masooli (n ¼ 4) and Ntawo (n ¼ 6) locations, as indicated in Fig. 1. Well-mixed large samples, which were reduced to about 250 g each by coning and quartering, were taken from pits of at least 5 m depth, dug at each of the deposits. Samples were dried at 60 °C, and divided for grain size, mineralogical, and chemical analyses. For grain size analysis, sample aliquots of 100 g were oxidized and disaggregated with 15% H2 O2 and were left to stand overnight (cf. Dalsgaard et al., 1991). Water (200 ml) was added to each of the samples, and was disaggregated with an ultrasonic probe for 3 min. The samples were wet sieved into fractions of 2, 1, 0.5, 0.25, 0.125, 0.063, and 0.032 mm. These fractions were dried at 80 °C, and weighed to 0.1 g. The <32 lm fractions (10 g) were mixed with sodium hexametaphosphate (20 ml) and ultrasonically disaggregated, and grain size analysis was performed by X-ray monitoring of gravity sedimentation (Micromeritics SediGraph 5100) up to 0:2 lm (cf. Coakley and Syvitski, 1991). Aliquots of 20–30 g of each dried sample were powdered in an agate mill. The chemical analyses (major elements) were performed on powdered samples using X-ray fluorescence (XRF) spectrometry at the University of the Witwatersrand, Johannesburg, South Africa. For details on procedures, precision, and accuracy, see Reimold et al. (1994). Mineralogical analysis was performed at the Institute of Petrology, University of Vienna, Austria, on bulk rock powders using a powder X-ray diffractometer (Philips PW 3710) operated at 45 kV/35 mA using Ni-filtered CuKa radiation, with automatic slit and on-line computer control. The samples were scanned from 2° to 40° 2h. Mineral identification on the diffractograms was processed using Philips PC-APD software, version 3.5B. The quantitative mineralogical composition was evaluated using the normative calculation method of Fabbri et al. (1986). Total carbon was determined with a LECO elemental analyzer (Multiphase carbon determinator, RC-412) at the Institute of Petrology, University of Vienna, Austria. 3.2. Grain size analysis results Table 1 lists the results of the grain size analysis of the clay raw materials used in brick production for the construction industry in Kampala, Uganda. The analyzed samples show a large variation in grain sizes. For example, the sand contents range from 8 to 65 wt%, silt content ranges from 19 to 56 wt%, and the clay content ranges from 5 to 42 wt%. In Shepard’s diagram, the samples generally plot in the clayey silt, sand–silt–clay, and silty sand fields (Fig. 3) (cf. Shepard, 1954). The McManus (1988) diagram (Fig. 4) indicates that the samples are moderately well sorted, with moderately high porosity and permeability. Thus, according to McManus (1988) the samples are suitable for the construction industry. The Kajjansi clay samples are not easy to classify, as they have varying sizes, ranging from sand to clay-sized particles (Table 1). The samples plot within the silt clay, clayey silt, and sand–silt–clay fields (Fig. 3). The Kitiko samples posses modest percentages of sand and variable contents of silt and clay (Table 3), and belong to the silty clay, clayey silt, sand–silt–clay, and silty sand categories (Fig. 3). The Masooli clays are rather uniform in terms of grain size (Table 1). The sand fraction (>50 wt%) is more abundant than the silt fraction, with low clay content. The samples can be classified as silty sand, clayey sand, and sand–silt–clay (Fig. 3). The Ntawo clay samples contain variable sand, silt, and clay fractions. Therefore, these raw materials are part of the field of sand–silt–clay, silty sand, and sandy silt clays (Fig. 3). The parameters median, mean, sorting, and skewness were calculated from the results of the grain size analysis. The positive skewness of the samples is attributed to the presence of silt- and clay-size fractions. This result G.W.A. Nyakairu et al. / Journal of African Earth Sciences 35 (2002) 123–134 127 Table 1 Grain size parameters of clays from deposits supplying the construction industry in Kampala, Uganda, obtained by Sedivision 2.0 Sample Wt% Clay Fraction (wt%) First–third moment mm Silt Sand >63 lm 4–63 lm <4 lm >20 lm 2–20 lm <2 lm x r a3 C M Kajjansi deposit Kaj-1 41 Kaj-2 28 Kaj-3 27 Kaj-4 38 Kaj-5 22 Kaj-A 26 47 48 35 54 23 36 12 24 38 8 55 38 12.18 24.04 37.91 7.65 46.61 37.73 43.58 46.12 33.79 51.33 29.19 33.47 44.24 29.84 28.3 41.02 24.2 28.8 49.9 65.37 68.34 51.02 66.14 62.5 9.24 6.57 4.83 10.9 11.91 11.08 40.86 28.06 26.83 38.08 21.95 26.42 7.10 6.26 5.71 7.45 4.85 5.86 4.05 4.19 4.41 3.96 4.61 4.31 0.50 0.70 0.73 0.40 0.68 0.66 0.93 1.39 1.57 0.67 3.20 1.67 0.02 0.04 0.05 0.03 0.08 0.04 Kitiko deposit Ks1-1 25 Ks1-2 39 Ks1-3 25 Ks1-4 31 Ks2-1 14 Ks2-2 42 Ks2-3 28 Ks-A 32 19 48 39 53 25 43 55 36 56 13 36 16 61 15 17 34 36.79 12.91 35.76 15.68 50.02 14.47 17.3 32.47 36.34 45.41 36.34 47.47 34.61 41.22 47.97 33.21 26.87 41.68 27.9 36.85 15.37 44.31 34.73 34.32 68.36 48.66 66.13 40.44 82.37 49.48 38.66 58.37 6.66 12.07 8.34 28.5 3.2 8.23 33.1 9.68 24.98 39.27 25.53 31.06 14.43 42.29 28.24 31.95 5.10 7.56 6.04 7.09 4.03 7.64 6.89 6.34 4.77 4.37 3.99 3.90 3.94 4.64 4.01 4.61 0.56 0.17 0.84 0.23 1.21 0.07 0.21 0.37 3.54 2.13 1.56 1.87 2.67 1.90 1.33 3.01 0.09 0.02 0.04 0.01 0.10 0.02 0.01 0.04 Masooli deposit Mas-L 21 Mas-M 26 Mas-U 13 Mas-A 14 38 20 30 35 41 54 57 51 41.56 54.04 56.67 51.36 36.64 18.39 28.44 33.85 21.8 27.57 14.89 14.79 76.76 66.46 79.52 82.67 2.14 7.93 7.2 3.44 21.1 25.61 13.28 13.89 5.27 5.37 4.29 4.43 4.09 4.47 3.55 3.59 1.12 0.81 1.41 1.49 1.23 1.33 1.34 1.49 0.05 0.08 0.09 0.07 Ntawo deposit Ntw-1 24 Ntw-2 6 Ntw-3 5 Ntw-B 13 Ntw-G 27 Ntw-A 34 40 29 39 56 49 37 36 65 56 31 24 29 36.54 64.95 55.94 30.47 23.76 28.81 35.06 28.12 37.84 53.13 45.53 34.66 28.4 6.93 6.22 16.4 30.71 36.53 58.89 91.37 89.51 65.37 56.71 57.89 17.38 2.22 5.07 21.18 16.21 8.07 23.73 6.41 5.42 13.45 27.08 34.04 5.86 2.34 3.26 5.28 6.21 6.76 3.92 3.47 2.85 3.16 4.12 4.39 0.68 1.42 1.35 1.06 0.47 0.48 1.19 3.74 2.45 0.93 1.50 0.90 0.04 0.33 0.10 0.04 0.04 0.04 CM values after Passega (1957, 1964) and Passega and Pyramjee (1969); grain size fractions are classified after Shepard (1954) and Winkler (1954). qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi ffi Mean, x ¼ ðq1 x1 þ þ qn xn Þ=100; standard deviation, r ¼ ðq1 ðx1 xÞ2 þ þ qn ðxn xÞ2 Þ=100; skewness, a3 ¼ fq1 ðx1 xÞ3 þ þ qn ðxn xÞ3 g= 100r3 ; where x is the midpoint of the grain size fraction (measured in phi units); q ¼ percentual frequency of the fraction; C ¼ one percentile; and M ¼ median. Fig. 3. Classification of studied clay raw materials from Uganda based on the sand–silt–clay ratios (Shepard, 1954). Fig. 4. Ternary diagram of studied clay sediments from Uganda following the relation between sand, silt, and clay components and their controls over porosity and permeability, after McManus (1988). WS, well sorted; PS, poorly sorted; MWS, moderately well sorted. 128 G.W.A. Nyakairu et al. / Journal of African Earth Sciences 35 (2002) 123–134 can be ascribed either to different sources or the environmental deposition conditions of the clays. The binary diagrams, Fig. 5(a)–(c), show that the samples fall into two distinct groups, which indicate different conditions of environmental deposition. The group containing the (a) most samples is of lacustrine origin, whereas the other group of samples is formed by fluvial deposition. The sorting indicates that the sediments are moderately to poorly sorted and the cumulative curve (Fig. 6) shows that most samples plot on the silt–sand size boundary. (b) (c) Fig. 5. Binary plots of studied Uganda clay sediments after Friedman (1967): (a) mean against sorting, (b) skewness against sorting and (c) skewness against mean. Samples fall into two distinct groups of environmental or hydraulic conditions that controlled their deposition. Fig. 6. Smoothed cumulative frequency distribution of sample Kaj-1, a typical sample, obtained by combining sieve and SediGraph data using computer software Sedivision 2.0. The shape of the curve indicates that the sample is composed of silt to sand sizes. All clay samples give curves with similar shapes. G.W.A. Nyakairu et al. / Journal of African Earth Sciences 35 (2002) 123–134 129 posited by rolling as a transport mechanism. Climatic changes that took place in the Pleistocene and Holocene, with corresponding changes in water levels of Lake Victoria (Bishop, 1969), may have led to clay deposition. 3.3. Chemical results Tables 2 and 3 show the chemical and the normative mineralogical composition of the samples, respectively. The chemical data correlate with the mineralogical composition and the silica and alumina contents agree with the quartz and kaolinite contents (Fig. 8). The main oxides are SiO2 , Al2 O3 , Fe2 O3 , and TiO2 , whereas MnO, MgO, CaO, Na2 O, K2 O, and P2 O5 are present only in small amounts. The SiO2 content in Kajjansi clay varies inversely with the Al2 O3 content, and a relatively low (<1 wt%) content of the alkali and alkali earth oxides is apparent. The concentrations of Fe2 O3 vary between 3.11 and 12.2 wt%. Compared to the Kajjansi clays, Kitiko clays have slightly higher SiO2 and Al2 O3 , and lower Fe2 O3 contents. Considering the chemical composition (Table 2), Masooli clays have higher SiO2 , Al2 O3 , Fe2 O3 , and TiO2 contents compared to the other deposits. The alkali contents are in the same range as the other deposits. Chemically, there is a significant amount Fig. 7. CM diagram for clay sample from Uganda, after Passega and Pyramjee (1969). C ¼ one percentile; M ¼ median; fields I, II, III ¼ rolled grains; VII ¼ suspension sediments and rolled ones which are graded and uniform (Passega and Pyramjee, 1969). According to the Passega and Pyramjee (1969) binary plot of median, M, and one percentile, C, called a CM diagram (Fig. 7), the sample data plotted within class III, which is defined by Passega and Pyramjee as de- Table 2 Chemical composition (wt%) of clays from deposits supplying the construction industry in Kampala, Uganda Sample SiO2 TiO2 Al2 O3 Fe2 O3 MnO MgO CaO Na2 O K2 O P2 O5 CO2 LOI Kajjansi deposit Kaj-1 51.59 Kaj-2 54.33 Kaj-3 70.39 Kaj-4 55.26 Kaj-5 76.08 Kaj-A 69.07 1.29 1.17 1.67 1.38 1.02 1.32 22.91 20.62 16.41 23.96 12.29 14.88 9.68 12.20 3.11 6.09 3.27 5.19 0.04 0.05 0.04 0.03 0.03 0.05 0.57 0.13 0.05 0.24 b.d. 0.06 0.38 0.17 0.15 0.25 0.11 0.17 0.10 0.06 0.08 0.10 0.07 0.10 0.83 0.74 0.97 0.66 0.62 0.71 0.08 0.09 0.05 0.06 0.04 0.09 0.05 0.05 0.06 0.12 0.11 0.04 12.39 10.58 7.51 12.44 6.88 8.66 Kitiko deposit Ks1-1 53.43 Ks1-2 58.08 Ks1-3 70.89 Ks1-4 70.88 Ks2-1 71.50 Ks2-2 55.25 Ks2-3 74.98 Ks-A 64.11 1.39 1.20 1.25 0.72 1.07 1.06 0.58 1.11 23.88 25.78 16.78 14.41 14.42 27.08 11.92 20.00 6.84 3.35 2.25 3.62 4.90 3.38 2.70 4.61 0.04 0.04 0.05 0.04 0.03 0.03 0.03 0.03 0.14 b.d. b.d. 0.05 b.d. 0.04 b.d. b.d. 0.16 0.09 0.09 0.20 0.07 0.16 0.18 0.13 0.12 0.05 0.05 0.08 0.07 0.14 0.08 0.07 1.01 0.80 1.00 0.70 0.81 0.63 0.56 0.72 0.25 0.10 0.03 0.04 0.14 0.04 0.03 0.13 b.d. 0.10 0.09 0.31 0.10 0.14 0.38 0.05 11.88 10.97 7.38 8.98 7.38 12.78 9.26 9.42 Masooli deposit Mas-L 64.00 Mas-M 80.51 Mas-U 80.83 Mas-A 77.26 0.91 0.87 0.81 0.84 19.28 9.96 9.49 11.01 4.54 2.80 2.40 2.92 0.03 0.04 0.10 0.07 0.10 b.d. b.d. b.d. 0.14 0.05 0.06 0.08 0.13 0.12 0.10 0.11 0.99 1.09 0.98 0.98 0.04 0.03 0.04 0.04 0.02 0.03 b.d. b.d. 9.72 5.14 5.66 6.71 Ntawo deposit Ntw-1 64.65 Ntw-2 84.70 Ntw-3 82.80 Ntw-B 78.77 Ntw-G 74.79 Ntw-A 70.31 1.00 0.82 0.96 1.49 1.44 1.31 16.14 8.59 7.61 9.38 13.67 16.59 7.64 1.46 2.36 1.74 1.88 2.57 0.04 0.04 0.10 0.05 0.04 0.04 0.05 b.d. b.d. b.d. b.d. 0.11 0.13 0.04 0.06 0.10 0.12 0.23 0.08 0.04 0.06 0.12 0.11 0.17 0.69 0.65 0.68 0.99 0.75 1.01 0.10 0.02 0.05 0.06 0.04 0.03 b.d. 0.06 b.d. 0.24 0.16 0.06 9.84 4.14 5.42 7.77 7.45 8.24 All Fe reported as Fe2 O3 ; LOI ¼ loss on ignition; b.d. ¼ below detection limit. 130 G.W.A. Nyakairu et al. / Journal of African Earth Sciences 35 (2002) 123–134 Table 3 Calculated normative mineralogical composition (wt%) of clays from deposits supplying the construction industry in Kampala, Uganda, after method of Fabbri et al. (1986) Sample Illite Chlorite Quartz Albite Calcite Hematite Organic matter Accessories Kajjansi deposit Kaj-1 48.9 Kaj-2 44.2 Kaj-3 31.1 Kaj-4 53.4 Kaj-5 24.4 Kaj-A 29.9 Kaolinite 9.8 8.7 11.4 7.8 7.3 8.4 2.5 0.6 0.2 1.0 22.6 29.0 49.8 25.7 60.8 50.4 0.8 0.5 0.7 0.8 0.6 0.8 0.7 0.3 0.3 0.4 0.2 0.3 10.0 13.4 3.4 6.4 3.6 5.7 b.d. 0.1 0.1 0.6 0.5 0.8 4.7 3.2 3.0 3.8 2.7 3.5 Kitiko deposit Ks1-1 49.4 Ks1-2 56.7 Ks1-3 31.8 Ks1-4 28.8 Ks2-1 27.8 Ks2-2 61.4 Ks2-3 24.0 Ks-A 42.8 11.9 9.4 11.8 8.2 9.5 7.4 6.6 8.5 0.6 23.7 26.8 50.0 52.9 53.5 22.2 60.1 39.6 1.0 0.4 0.4 0.7 0.6 1.2 0.7 0.6 0.3 0.2 0.2 0.4 0.1 0.3 0.3 0.2 7.4 3.7 2.5 4.0 5.5 3.7 3.0 5.1 0.7 0.2 0.2 0.5 0.3 0.5 1.0 0.4 4.9 2.6 3.1 4.3 2.8 3.1 4.3 2.7 Masooli deposit Mas-L 37.9 Mas-M 13.4 Mas-U 13.4 Mas-A 17.2 11.6 12.8 11.5 11.5 0.4 39.7 67.3 68.4 63.0 1.1 1.0 0.8 0.9 0.3 0.1 0.1 0.1 4.9 3.1 2.7 3.2 0.4 0.5 1.3 1.0 3.6 1.8 1.8 3.0 Ntawo deposit Ntw-1 Ntw-2 Ntw-3 Ntw-B Ntw-G Ntw-A 8.1 7.6 8.0 11.6 8.8 11.9 0.2 44.6 73.8 73.0 66.4 57.6 49.0 0.7 0.3 0.5 1.0 0.9 1.4 0.2 0.1 0.1 0.2 0.2 0.4 8.4 1.6 2.6 1.9 2.1 2.7 0.3 0.3 1.5 2.5 0.6 0.1 4.1 1.4 2.4 3.4 3.4 3.2 33.3 14.8 11.9 12.9 26.3 30.8 0.3 0.2 0.2 0.5 Note: Simple normative calculations were based on the assumptions of: uniform mineralogical composition (i.e., all samples contain the same minerals); MgO is used entirely to calculate a chlorite-like phase (Mg:Fe ¼ 1:1); the remaining iron oxide is converted to hematite; CaO is all supplied by calcite; Na2 O is used to quantify albite; illite is calculated using all K2 O with reference to a hydromica composition (8.5 wt% K2 O); the remaining Al2 O3 is converted to kaolinite; the remaining silica is quartz; organic matter is estimated by subtracting the CO2 contribution of calcite and converting the remainder to organic carbon by multiplication with a factor of 1.7. of SiO2 , but lower Al2 O3 in Ntawo clay compared to the other deposits (Table 2). The alkali contents are in the same range as for other deposits and these samples are depleted in MgO. Because the deposits are located in swamps, plants extract K, Na, Ca, and Mg, and add organic compounds, such as tannic and humic acid. The relative abundance of SiO2 indicates a rather high content of quartz, whereas Al2 O3 can be correlated with clay minerals and feldspars. Varying amounts of quartz influence the plasticity and drying behavior of the clays. A relatively high iron oxide ðFe2 O3 Þ content provides a characteristic reddish-brown color to the fired clay. However, Fe2 O3 is not the only factor responsible for the coloring of ceramic wares (Kreimeyer, 1987). Other constituents such as CaO, MgO, MnO, and TiO2 can appreciably modify the color of the fired clay. The temperature of firing, relative amounts of Al2 O3 , and the furnace atmosphere all play an important role in the development of color in the fired clay products (Fischer, 1984). The main effect of alkalis in clays is to reduce their refractory temperature and, therefore, they are fluxes (Bain, 1987). The loss on ignition (LOI) is an important characteristic of clays. In addition to being a vital determination in the routine chemical analysis of ceramic materials, the total weight loss is also used as a means of identifying some minerals and as a rough means of estimating their percentage compositions in various samples. In entirely kaolinitic clay the loss on ignition (13.9 wt%) gives a good measure of the clay content (Searle and Grimshaw, 1959). X-ray diffraction (XRD) shows that the samples contain mainly kaolinite, chlorite, and quartz (Fig. 8). No iron oxides were detected by XRD, which means that iron could be present in the form of amorphous oxides or hydroxides, or is too low to be detected by XRD. Kaolinite is more common than illite, whereas chlorite and smectite are present only in traces. The Kajjansi clays are characterized by a kaolinite range from 24.4 to 53.4 wt%, little variation in the illite content (9 2 wt%), and quartz content between 22.6 and 60.8 wt%, with organic matter being present at less than G.W.A. Nyakairu et al. / Journal of African Earth Sciences 35 (2002) 123–134 131 Fig. 8. X-ray diffraction patterns of bulk clay samples, Ks-A, Ntw-A, Kaj-A, and Mas-A. K ¼ kaolinite; Ch ¼ chlorite; Cl ¼ clay minerals; Q ¼ quartz; and Fp ¼ feldspar. 1 wt%. All but one of the Kajjansi samples have low chlorite content. The clay samples from the Kitiko deposit consist mainly of kaolinite (24–61.4 wt%), illite ð9:5 2%Þ, quartz (22.2–60.1 wt%), and little chlorite and organic matter. The Masooli clays have lower kaolinite content, but relatively higher illite and albite contents, and much higher quartz contents compared to the Kajjansi and Kitiko clays (Table 3). The clays in the Ntawo deposit contain kaolinite content comparable to that of the Masooli clays (Table 3). The illite content is comparable to that of the Kajjansi and Kitiko clays. These clays are rich in quartz, and have a low Fe2 O3 and an appreciable amount of organic matter. The absence of a significant amount of smectitic minerals will ensure a ceramic body against possible difficulties during drying. Sedimentary clays can contain considerable amounts of organic matter, which influences the firing properties of clays (Robbins, 1984). The abundance of organic matter is less than 1 wt% for all samples, except for sample Mas-U, which has 1.3 wt%. Organic matter may change the clay color to light gray, blue, brown, or black. Colors, non-clay minerals, and organic materials are similar in all four clay deposits; the clays differ, however, in the type of the clay minerals. 4. Suitability for industrial applications The ternary diagram of Fiori et al. (1989) distinguishes two groups of samples (Fig. 9): those with high Fig. 9. Ternary diagram: quartz/carbonates + Fe-oxides + accessories + feldspars/clay minerals for the studied clays from Uganda, after Fiori et al. (1989). quartz contents and those that are rich in clay minerals. On the other hand, these samples were classified into two basic types according to their clay mineralogy (Table 3): those containing kaolinite and chlorite, and those containing only kaolinite. On the basis of these results, and the criteria established by Fiori et al. (1989), samples with the lowest clay fractions are most suitable for manufacturing porous and white ceramic bodies. The chemical data were plotted in a ternary diagram (silica–alumina–other oxides), as used by Fabbri and Fiori (1985) to classify raw materials and industrial ceramic bodies (Fig. 10). This diagram shows ceramic 132 G.W.A. Nyakairu et al. / Journal of African Earth Sciences 35 (2002) 123–134 products (Konta, 1995). According to the results of particle size analysis (Table 1), the raw materials cannot be distinguished by grain size as they were distributed all over the fields (Fig. 3). The data were grouped into three fractions (>20 lm, 20–2 lm, and <2 lm) for plotting on Winkler’s diagram to evaluate their suitability for different ceramic products (Winkler, 1954) (Fig. 11). The diagram shows that most of the samples are rich in the silt fraction, resulting in the need for special treatment and processing to render them suitable to produce structural ceramic products. From chemical and mineralogical analysis, the studied clay samples are ball clays (cf. Robbins, 1984). Fig. 10. Triangular diagram of Uganda clays: SiO2 =Al2 O3 =total oxides are plotted, where a ¼ red stoneware (Italy); b, b0 , b00 ¼ white stoneware for German, English, and French industries, respectively (data from Fabbri and Fiori, 1985). compositional fields and reflects the overall chemical composition of the Ugandan raw materials. In this diagram, some samples plot into the white bodies field, but most of the samples do not. Taking into account the ideal composition for an optimum white body product according to the mentioned authors (SiO2 ¼ 72 wt%, Al2 O3 and total oxides ¼ 8 wt%), samples outside the white bodies field need processing in order to reduce their iron oxide and dilute their quartz contents. Due to their high iron oxide content, these Ugandan clays cannot be used for the production of fine ceramics. From their chemical composition, they could be considered as raw material for use in structural ceramic 5. Environmental aspects of brick production Brick manufacture is associated with a number of environmental implications, some of which are beneficial, and others which are potentially detrimental. Traditionally, bricks have been and are produced in factories, which are sited adjacent to the source of the clay. The life of the production site may extend beyond the life of an associated quarry, or beyond individual phases of quarrying, yielding large excavations in the vicinity of the plant. These are ideal for consideration as waste disposal sites, as the ‘bedrock’ is clay-rich, resulting in low permeability, and little or no upgrading may meet the requirements of the waste disposal authorities. The loss on ignition of the chemical analysis includes not only water and carbon dioxide but also harmful species such as sulfur dioxide, chlorine, fluorine, and nitrogen oxides, which escape as acid gases during firing unless mineralogical reactions retain them in the brick (Heller-Kallai et al., 1988). This is caused by the decomposition of clay minerals, micas, organic matter, and also iron sulfides that occur in subordinate amounts. These volatiles have a harmful influence on the natural environment (Eckhardt et al., 1990). In an assessment of the potential to generate acid gases, it is important to assess the composition not only of the raw materials but also of the fired products, to ensure that their fate during firing is known. 6. Conclusions Fig. 11. Grain size classification of clay raw materials from Uganda in Winkler’s diagram (cf. Winkler, 1954). Fields indicate: (I) common bricks, (II) vertically perforated bricks, (III) roofing tiles and masonry bricks, and (IV) hollow products. Uganda offers considerable prospects for the exploitation of raw materials for the ceramic industry. The studied clay deposits are derived from gneissic and granitoid rocks of the basement, and from metamorphosed schists, as well as from amphibolites and basic rocks of the Buganda series. The boundaries between G.W.A. Nyakairu et al. / Journal of African Earth Sciences 35 (2002) 123–134 one clay type and another are commonly sharp, and it can be concluded that the clay deposits are of lacustrine and fluvial origin, respectively. The differences in the nature of the clays are a function of progressive stages of leaching or transport activities, as indicated by a CM diagram (Fig. 7). The clays mainly formed by weathering of basement rocks during the tropical Pliocene and accumulation of the detrital material in lakes and swamps. Overall, the clays studied here exhibit a wide range of chemical and mineralogical compositions, and grain size distributions. The clay raw materials fundamentally consist of kaolinite, illite, and quartz, with rare feldspars and minor chlorite. The content of iron oxide is generally high. An important role seems to be played by the minor mineralogical components, which influence the firing color. However, the characteristics of the samples analyzed here are quite far from the requirements of high-quality ceramics production. Even though all these materials are currently exploited in the production of various ceramic products, most of them are not comparable to commercially marketed European counterparts (Fig. 10). The Ugandan raw materials need elaborate treatment to render them suitable for such use. This may be largely due to these clays being of sedimentary origin, and due to their not having been properly washed and sorted. A centralized clay mineral dressing and preparation plant might be the best way to overcome the raw materials problems. Nevertheless, the studied samples show some interesting features for application in the ceramic sector if well treated, especially considering the high iron oxide content. However, due to the generally high quartz contents they may possess a refractory behavior. These clays have chemical and mineralogical compositions that indicate their usefulness for brick, ceramic, and earthenware production. Further systematic applied testing of the clays has yet to be carried out to determine their physical, mechanical, and technological properties. Acknowledgements We thank W.U. Reimold (Univ. Witwatersrand, Johannesburg) for XRF analyses, S. Gier (Inst. of Petrology, Vienna) for assistance with XRD and grain size analysis, and M. Dondi (CNR-IRTEC, Faenza) for the normative mineralogical analysis software. 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