K. U. Kholmatov, F. J. Keil Journal of the University of Chemical Technology and Metallurgy, 46, 3, 2011, 267-274 MONTE CARLO SIMULATIONS OF PHASE EQUILIBRIA OF BINARY MIXTURES CONTAINING METHANE, ETHANE, n-PENTANE, NITROGEN, AND OXYGEN COMPARISON WITH EXPERIMENTAL MEASUREMENTS AND PREDICTIONS OF PENG-ROBINSON EOS AND PERTURBED-CHAIN SAFT K. U. Kholmatov, F. J. Keil Hamburg University of Technology (TUHH), Institute of Chemical Reaction Engineering, Eissendorfer str. 38, 21073, Hamburg, Germany E-mail: [email protected], [email protected] Received 07 June 2011 Accepted 30 June 2011 ABSTRACT The Gibbs ensemble Monte Carlo computer simulation method was applied to predict vapour-liquid equilibria of the binary systems methane - ethane, methane - n-pentane, ethane - n-pentane, and nitrogen - oxygen at various temperatures. The simulated vapour-liquid equilibria are compared with experimental data, results of Peng-Robinson EOS and Perturbed-Chain SAFT. The simulated results are in good agreement with experiments. Keywords: Monte Carlo, simulation, Gibbs ensemble, phase equilibria, hydrocarbons, nitrogen, oxygen, PerturbedChain SAFT, Peng-Robinson EOS. INTRODUCTION Thermodynamics of vapor-liquid equilibria plays an important role in many chemical processes associated with phase separation. To study this thermodynamic behavior the accurate knowledge of phase equilibria for each of the pure components and the multicomponent mixtures, which is usually obtained from experimental observations, is required for the design of separation processes. Of particular interest are the phase equilibria of mixtures containing alkanes, nitrogen and oxygen, which are typically found in the petrochemical industry. Because of special requirements of laboratory equipment and the limited time or financing of experiments, the obtained experimental data are generally discrete and limited. For calculation of thermodynamic properties traditionally different empirical or semitheoretical models such as the well-known Peng-Robinson (PR) equation of state (EOS) [1], the Redlich-Kwong equation [2], the RedlichKwong equation modified by Soave [3] are used. These models can reproduce data with good accuracy in special systems and conditions. However, most of these models need a range of experimental data to fit the model parameters. Computer simulations based on molecular modeling are a promising approach to study phase equilibria, in particular the phase coexistence properties of many industrially relevant fluids [4]. The remarkable advantage of molecular modeling over the empirical or semiempirical models is that this approach, in principle, allows of predicting vapor-liquid phase equilibria (VLE) of a fluid system under any thermodynamic conditions. Different methods have been proposed, such as the Gibbs Ensemble Monte Carlo method (GEMC) [5, 6], the Gibbs-Duhem integration method [7, 8], Histogram Reweighting Grand Canonical Monte Carlo [9, 10] and the NPT + test particle method [11, 12]. METHODOLOGY AND MODEL Gibbs Ensemble Monte Carlo simulations Gibbs Ensemble Monte Carlo simulations are performed using two simulation boxes, one for the liquid and the other for the gas phase, where volume and particle number exchanges are executed for the two phases of the system. For this ensemble three kinds of moves are performed in Monte Carlo steps, which are random molecule displacements inside the boxes, 267 Journal of the University of Chemical Technology and Metallurgy, 46, 3, 2011 changes of the volumes, random transfer of molecules between the two boxes. The sampling distribution of the Gibbs ensemble (constant NVT version) is defined by model. In our study the Lennard-Jones (LJ) 12-6 potential model was used for dispersion interactions, which has the following form: (4) (1) where, rij is the distance between interaction sites i and j, u is the potential energy between molecules i and j, εij is the energy parameter of the interaction, and óij is the LJ size. We used the united atom approach for modeling methane as one-center, ethane as two-center and npentane as five-center molecules. Here the center of the unit is located at the center of carbon atom. The Lorentz-Berthelot mixing rules where rN are the coordinates of particles of the system, VI and VII are the volumes of boxes I and II, respectively, â is the reciprocal temperature (â = 1/kBT, where kB is Boltzmanns constant), and E is the configurational energy. The Metropolis acceptance rule is used [13] for the random displacement of particles. The acceptance rule for Monte Carlo move from configuration j to j+1 is given as min(1, Pj → j+1), where (5) were used to determine the interaction between unlike sites. We used the TraPPE (transferable potential for phase equilibria) force field by Martin and Siepmann [14] for methane, ethane, and n-pentane. For nitrogen the TraPPE model of Potoff and Siepmann [15], for oxygen force field introduced by Hansen et al. [16] have been used. The Lennard-Jones parameters employed in our study are listed in Table 1. From Monte Carlo simulations in the Gibbs ensemble we determined data for the pure components and mixture phase diagrams. (2) For NPT Gibbs Ensemble Monte Carlo where number of particles, pressure, and temperature are constant the sampling distribution is expressed as: (3) where NIá is the number of molecules of species á in region I, and P is the imposed system pressure. In this case VI and VII are independent. Perturbed-chain statistical associating fluid theory Additionally a version of the perturbed-chain statistical associating fluid theory (PC-SAFT) proposed by Gross and Sadowski [17] is used to investigate the phase equilibria for the binary mixtures. The SAFT equation of state and its many modifications are a theoretically Molecular Model and Simulation Details For molecular simulation the interactions between molecules are usually described by a suitable potential Table 1. Force field parameters Site CH4 CH3 CH2 N (in N 2) COM a (in N2) O (in O 2) COM a (in O2) a 268 º/kB [K] 148.000 98.000 46.000 36.000 0.0 49.048 0.0 COM, center of mass. ó [Å] 3.730 3.750 3.950 3.310 0.0 3.013 0.0 q [e] 0.0 0.0 0.0 -0.482 +0.946 -0.123 +0.246 K. U. Kholmatov, F. J. Keil derived model, based on perturbation theory. A fluid is assumed to consist of equal-sized hard spheres. Then a dispersive potential is added to account for attraction between the spheres, e.g. a Lennard-Jones potential. Each sphere is given two or more sticky spots, which enable the formation of a chain. Specific interaction sites in the chain enable their association through some attractive interaction, e.g. hydrogen bonding. Each of these steps contributes to the Helmholtz energy. The pure-compound parameters, m (segment number), ó, and ε (potential parameters) used in this work for methane, ethane and n-pentane were taken from the work of Gross and Sadowski [17]. RESULTS AND DISCUSSION Pure components Simulation results for the temperature-density coexistence curve of pure methane, ethane, n-pentane, nitrogen and oxygen are compared to experimental data from literature in Fig. 1. The simulations have virtually generated the same results as experimental data reported for methane by Setzmann and Wagner [18], for ethane by Friend et al. [19], for n-pentane by Smith and Srivastava [20], and for nitrogen and oxygen by NIST [21]. The critical temperature was determined by fitting simulated saturated liquid and vapor densities to the density scaling law for the critical temperature [22]: (6) where A1 is fitting constant, and â is the critical exponent. The critical density was obtained from the law of rectilinear diameters [23]: (7) where A2 is a fitting constant. The constants â and A were fitted to experimental temperature - density data. Mixtures Results from our molecular simulations are compared to experimental data, to results from PengRobinson EOS and to the simulation results from other authors. The parameterisation of Peng-Robinson EOS requires the critical temperature, Tc, the critical pres- sure, Pc, and the acentric factor, ù, of the pure fluids. These data were taken from Poling et al. [32]. As the Peng-Robinson EOS does not yield, in all cases, very satisfactory results as a predictive tool, additional calculations were performed with more sophisticated equation of state - the Perturbed-Chain SAFT. Methane - ethane Methane and ethane are the most important hydrocarbons of natural gas. Many industrial processes like processing of natural gas require knowledge of phase equilibria properties of the binary system methane ethane. Simulation results for the pressure-composition (P-xy) diagrams of the system methane - ethane at 160, 172.04, 180, 199.93 and 250 K are presented in Fig. 2 together with experimental data reported by Miller et al. [24], Wichterle and Kobayashi [26], Wei et al. [26], and predictions of Peng-Robinson EOS. As indicated by the position of the squares to the circles, the Gibbs Ensemble Monte Carlo simulation results for methane - ethane, are found to be in good agreement with experiment at the five temperatures considered in this study. We can observe a perfect agreement between simulation, experimental and Peng-Robinson EOS results for liquid compositions at the five temperatures for all pressures. The vapor mole fraction of methane for the lower pressures tends to be underpredicted by simulations. However, the best agreement for vapor compositions in the middle and high pressure range is obtained at 160, 172.04, 180 and 199.93 K. For the temperature of 250 K coincidence between experiment and simulation is also quite good. Methane - n-pentane Simulation results for the pressure-composition (P-xy) diagrams of the system methane - n-pentane at 310.89, 344.45, and 360.07 K are presented in Fig. 3 together with experimental data reported by Reiff et al. [27], predictions of Peng-Robinson EOS and PerturbedChain SAFT. As indicated by the position of the squares to the circles, the Gibbs Ensemble Monte Carlo simulation results for methane - n-pentane, are found to be in relatively good agreement with experiment at the three temperatures considered in this study. The best agreement for liquid compositions is obtained at all temperatures studied for all pressures. 269 Journal of the University of Chemical Technology and Metallurgy, 46, 3, 2011 Ethane - n-pentane Simulation results for the pressure-composition (P-xy) diagrams of the system ethane - n-pentane at 277.59, 310.93 and 344.26 K are presented in Fig. 4 together with experimental data reported by Reamer et al. [28], predictions of Peng-Robinson EOS and Perturbed-Chain SAFT, and simulated results from Serbanovic et al. [29]. As indicated by the position of the squares to the circles, the Gibbs Ensemble Monte Carlo simulation results for ethane - n-pentane, are found to be in relatively good agreement with experiment at the three temperatures considered in this study. We can observe a good agreement between simulation, experimental, Peng-Robinson EOS and Perturbed-Chain SAFT results for liquid compositions at 344.26 K for all pressures. The results of the present work for the liquid mole fraction of ethane at 310.93 K are in much better Fig. 1. Vapor-liquid coexistence curve for methane, ethane, n-pentane, nitrogen and oxygen. Open symbols represent the simulation results. The solid line represents experimental data for methane from Setzmann and Wagner [18], for ethane from Friend et al. [19], for n-pentane by Smith and Srivastava [20], and for nitrogen and oxygen by NIST [21]. 270 K. U. Kholmatov, F. J. Keil agreement with the experimental and Peng-Robinson EOS results in contrast to the simulation results from Serbanovic et al. [29] where Gibbs ensemble Monte Carlo simulation method has been applied and optimised potential for the liquid simulating (OPLS) model by Jorgensen et al. [30] for the system ethane - n-pentane has been used. Nitrogen - oxygen Knowledge of phase equilibria of the binary system nitrogen - oxygen is essential for many industrial processes such as air liquefaction and air separation. Simulation results for the pressure-composition (P-xy) diagrams of the system nitrogen - oxygen at 85, 105 and 125 K are presented in Fig. 5 together with experimen- Fig. 2. Pressure-composition diagram for the methane - ethane system at 160, 172.04, 180, 199.93 and 250 K. Comparison of our simulated results (squares) with the experimental data (circles) from Miller et al. [24], Wichterle and Kobayashi [25], Wei et al. [26], and predictions of Peng-Robinson EOS. 271 Journal of the University of Chemical Technology and Metallurgy, 46, 3, 2011 tal data reported by Dodge [31], and predictions of PengRobinson EOS. We can observe an excellent agreement between simulation, experimental and Peng-Robinson EOS results for liquid and vapor compositions at 85, 105 and 125 K for all pressures. pentane are compared with experimental data at about 344 K. Additionally, the system methane - ethane has been compared for 250 K. As expected the vapor pressure is far higher for the system consisting of one shorter alkane. CONCLUSIONS Comparison of Peng-Robinson EOS results In Fig. 6 results obtained by the Peng-Robinson EOS of the mixtures methane - n-pentane and ethane - n- The Gibbs Ensemble Monte Carlo was used to study the vapor-liquid equilibria properties of methane, Fig. 3. Pressure-composition diagram for the methane n-pentane system at 310.89, 344.45, and 360.07 K. Comparison of our simulated results (squares) with the experimental data (circles) from Reiff et al. [27], and predictions of Perturbed-Chain SAFT and PengRobinson EOS. Fig. 4. Pressure-composition diagram for the ethane - npentane system at 277.59, 310.93 and 344.26 K. Comparison of our simulated results (squares) with the experimental data (circles) from Reamer et al. [28], predictions of PerturbedChain SAFT and Peng-Robinson EOS, and simulated results from Serbanovic et al. [29]. 272 K. U. Kholmatov, F. J. Keil Fig. 6. Pressure-composition diagram for the methane ethane system at 250 K, the methane - n-pentane system at 344.45 K, and the ethane - n-pentane system at 344.26 K. Comparison of the experimental data (open symbols) for the methane - ethane system at 250 K from Wei et al. [26], for the methane - n-pentane system at 344.45 K from Reiff et al. [27], for the ethane - n-pentane system at 344.26 K from Reamer et al. [28] with predictions of Peng-Robinson EOS. SAFT. Comparison of the simulated results with experimental data demonstrated that Gibbs Ensemble Monte Carlo simulations can be used to predict vaporliquid equilibria with accuracy close to experiments. Acknowledgements Financial support from Deutscher Akademischer Austausch Dienst is gratefully acknowledged. Fig. 5. Pressure-composition diagram for the nitrogen - oxygen system at 85, 105 and 125 K. Comparison of our simulated results (squares) with the experimental data (circles) from Dodge [31], and predictions of Peng-Robinson EOS. ethane, n-pentane, nitrogen, and oxygen. Gibbs Ensemble Monte Carlo simulations of the phase equilibria of binary mixtures containing methane, ethane, n-pentane, nitrogen, and oxygen were performed on the basis of the investigation of pure components. 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