Condensing behaviour of natural gases Version: Author 1.0 Markus Wolf Contents 1 2 3 4 Phase behaviour of natural gases.................................................................................................... 2 Phase behaviour calculated from gas composition.......................................................................... 2 How to read the diagrams ................................................................................................................ 4 References ....................................................................................................................................... 5 Version Bearbeiter 1.0 Markus Wolf Art der Änderung Status Freigabe / Datum 29.05.2015 1 Phase behaviour of natural gases Pressure Natural gases are multi-component mixtures. Unlike pure components natural gases cover a region where the gaseous phase co-exists with the liquid phase. This phase region is enclosed by the bubble point and dew point curves. The two curves intersect at the critical point. The maximum temperature at which condensation occurs is called the cricondentherm. Experience has confirmed that the cricondentherm is in Cricondenbar Retrograde condensation a pressure range of 20 to 30 bar for traded natural gases. Line 1 describes how the cricondentherm changes as liquid drop-out increases. It connects Critical point the points where the largest liquid Dew point curve drop-out volumes are to be expected. Bubble point The region enclosed by line 1 and the curve dew point curve is the region where Liquid retrograde condensation occurs; it Gas + liquid depends directly on gas quality. The word retrograde is of Latin origin and 1 means moving backward. Retrograde Cricondentherm behaviour means transition from the Constant-condensate volume curves gas phase (or liquid phase) to partial (quality curves) Gas condensation (or partial vaporisation) and back to the initial phase at an isothermal change in pressure or an isobaric change in temperature. This Temperature property is particularly pronounced for mixtures boiling over a wide temperature range such as natural gas [1]. In practical operations the most interesting aspect is the transition from the single-phase gas region to the two-phase gas-liquid region. Phase transition occurs along the dew point curve which describes the change in the hydrocarbon dew point (HCDP) as a function of pressure and temperature. The position of the dew point curve is determined by the hydrocarbon with the highest bubble point; often, it is only contained in traces in the natural gas. The method or instrument used for measuring the HCDP has a major influence on the results obtained as detection and determination limits differ significantly. It may not be possible to determine the exact position of the dew point curve [1]. The curves connecting points for which liquid drop-out remains constant are also called quality curves. 2 Phase behaviour calculated from gas composition The method calculates the phase behaviour of a natural gas on the basis of an equation of state, gas composition and substance data from a database. The laboratory at Open Grid Europe (OGE) uses the Peng-Robinson equation for this purpose. The quality of the results obtained is greatly dependent on the quality of the gas composition and substance data used as input data. The condensation behaviour of a natural gas can only be calculated if the composition of the gas is known accurately in both qualitative and quantitative terms. The analysing method selected is gas chromatography which allows the complex compositions encountered in natural gases to be handled. The level of resolution depends on the 2/5 situation to be examined. For example, a C6 analysis is sufficient where the superior calorific value is to be determined for billing purposes in custody transfer metering. C6 analyses are provided by process gas chromatographs (PGCs) installed in the gas network. In Germany, PGCs must be approved by PTB, the Federal Institute of Physics and Metrology. C6 analyses are obtained directly from the gas phase. The hydrocarbon fractions through to C5 are determined individually; hexanes and higher hydrocarbons are summarised in a C6+ fraction. The OGE laboratory makes a C10 analysis where information about gas quality is required. This information can also be obtained directly from the gas phase. The hydrocarbon fractions through to C9 are determined individually; decanes and higher hydrocarbons are summarised in a C10+ fraction. But C6 and C10 analyses are not sufficient where a realistic prediction of phase behaviour and liquid drop-out is needed. A higher resolution is then required. For this purpose the OGE laboratory developed the C40 analysis for which the higher hydrocarbons are enriched on an adsorber. Approx. 0.5 m³ of sample gas are sent through a stainless steel tube filled with the adsorbent. In the process the higher hydrocarbons collect on the adsorber and can then be eluted with a solvent in the laboratory. The eluate is analysed using gas chromatography. The method determines components from C10 to C40. The detection limits for the individual components are in the one- to two-digit ppb range. The method can also be employed to detect traces of oil carried into the gas stream during compression for transportation. The C10 and C40 analyses are combined to form the extended analysis which is the basis for calculating phase behaviour and liquid drop-out. 100 In the example shown, the cricondentherms of the calculated dew point curves differ by up to 24 Kelvin depending on which analysis is employed. Using the extended analysis, those curves for constant liquid drop-out were calculated which are congruent with the dew point curves calculated on the basis of the C6 3/5 C6 analysis 80 C10 analysis Extended analysis 70 60 Constant-condensate volume curves (calculated on the basis of standard/extended analyses) 40 30 T = 3 K 50 T = 21 K The analysis used (C6, C10 or extended) is an important factor influencing the position of a calculated dew point curve. 90 Pressure in bar When comparing calculated condensate volumes and condensate volumes determined gravimetrically to DIN EN ISO 6570 it was found that an extended analysis is indispensable for a realistic prediction of the condensation behaviour of natural gases. 20 10 1,500 mg/m³ 10 mg/m³ 0 -50 -45 -40 -35 -30 -25 -20 Temperature in °C -15 -10 -5 0 analysis and C10 analysis respectively. When predicting phase behaviour on the basis of a C10 analysis liquid would start to drop out, in the example shown, at a pressure of 27 bar and a temperature of -7 °C; in the case of a C6 analysis liquid would not form until a temperature as low as -28 °C is reached. But realistically a liquid drop-out volume of 10 and 1,500 mg/m³ respectively would have to be expected at these p,T conditions. The calculation method based on gas chromatography provides information about condensation behaviour, i.e. phase envelope, cricondentherm, cricondenbar including drop-out volumes over the entire pressure and temperature range. 3 How to read the diagrams For better explanation a blue point in the diagrams marks the liquid drop-out volume at a pressure of 30 bar and a temperature of -10 °C. 2,600 100 2,400 90 2,200 Liquid drop-out in mg/m³ Pressure in bar 80 70 60 50 Dew point curve 40 30 1 mol ppm (approx. 5 mg/m³) 20 2,000 1,800 -30 °C 1,600 1,400 1,200 -25 °C 1,000 800 600 10 -15 °C -10 °C 200 ~ 50 0 0 -50 -40 -30 -20 Temperature in °C > -5 °C -20 °C 400 10 mol ppm (approx. 50 mg/m³) -10 0 0 10 20 30 40 50 60 70 80 90 100 Pressure in bar The diagram on the left shows that the point is in the two-phase region, i.e. in the region where the gas and liquid phases coexist. For the sample gas considered a condensate volume of approx. 50 mg per normal cubic metre of natural gas drops out at the conditions specified. This point is also shown in the diagram on the right. The diagram plots liquid drop-out as a function of pressure and temperature. In practical operations at transfer points, HCDP measuring instruments are increasingly used for HCDP online measurement in addition to calculation. The instruments are usually operated at factory settings. The detection limit is between 5 and 50 mg condensate per normal cubic metre of natural gas [2 to 8]. This means that the relevant measurement points are in the region delimited by the quality curves for 1 mol ppm (approx. 5 mg/m³) and 10 mol ppm (approx. 50 mg/m³). 4/5 4 References [1] Oellrich, L.; Engler, T.; Kaesler, H.; Nixdorf, J.: Untersuchung zum retrograden Kondensationsverhalten einiger europäischer Erdgase, GWF-Gas/Erdgas, 137 (1996) No. 1, 1-6. [2] Wolf, M.; Anderbrügge, T.; Kaesler, H.: Erfahrungsbericht – Bestimmung des potentiellen Kohlenwasserstoff-Kondensatgehalts in Erdgasen, GWF-Gas/ Erdgas, (150) 2009, 186-193. [3] ISO/TR 12148:2009; Natural gas - Calibration of chilled mirror type instruments for hydrocarbon dew point (liquid formation). [4] Wolf, M.; Kaesler, H.: Hydrocarbon Dew Point Measurement of Natural Gas – Field Report Gas2009, Rotterdam, Netherlands, 11 to 13 March 2009. [5] Wolf, M.: Installation, calibration and validation guidelines for online hydrocarbon dew point analyzers – GERG PC1 / Project 1.64 / Phase 1, The European Gas Technology Conference 2011 (EGATEC 2011), Copenhagen, Denmark, 12 to 13 May 2011. [6] Panneman, H.J.: A traceable calibration procedure for hydrocarbon dew point meters, AGA Operations Conference, Chicago, 2005. [7] Van Wesenbeck, J.M.M.; Panneman, H.J.: Eine rückführbare Kalibriermethode für Kohlenwasserstofftaupunkt-Messgeräte, GWF – Gas Erdgas, (147) 2006, 27-34. [8] Technical report: GERG 1.64 Project / Phase 1 “Installation, calibration and validation guidelines for online hydrocarbon dew point analyzers”, December, 2010. 5/5
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