March/April 2016 Reprinted with permission from Well Servicing Magazine Lo-Pro Fluid Transport s Designing Trailers to Reduce Rollover Risk By AL PICKETT ___________________ Contributing Writer Cobe Gilliam (left) of Bruckner Truck Sales and Chris Roberts of Basic Energy Services stand beside a Lo-Pro 130bbl vacuum trailer, which is designed to have a lower center of gravity. W hat started as just an idea has now become the safest, most efficient trailer in the oil and gas service industry, according to Tommy Finklea, vice president for Lo-Pro Fluid Transports, LLC in Longview, Texas. “We were just a small fabrication shop, turning out a trailer every week or two,” Finklea recalls. “A large energy service company customer had a rollover with one of its trucks, and they asked us, ‘Why can’t someone design a vacuum trailer that is much less likely to roll over?’ So we went to work on it.” Working with experts from different areas of manufacturing and engineering, Lo-Pro Fluid Transports made safety the most important priority as it developed a new vacuum trailer and fluid transport vessel. Finklea says the company built five or six to make sure its trailer would bridge correctly. Lo-Pro’s new trailer, which received its patent in 2011, is easily identified because of the eccentric cone in the middle section of the trailer. The cone is sandwiched between two conventional barrel-shaped sections. Finklea says Lo-Pro took the trailer to market in hopes of gaining the trust and attention of the major oilfield service companies. He claims it has been accepted with high praise from its customers. The company now has nearly 300 of its trailers in operation hauling produced water or drilling mud in the field. “We have never had a trailer rollover,” he boasts. When the company designed its new trailer, it did much more than just put a cone-shaped middle section in the trailer. Well Servicing March/April 2016 “The eccentric cone has a lower center of gravity, 18 inches below the standard vacuum trailers on the road today,” Finklea points out. “Standard trailers are 96 inches wide. We made our trailers 102 inches wide, which is the same width as the truck. By making our trailer six inches wider and with an 18-inch lower center of gravity, it is much more stable.” “The eccentric cone has a lower center of gravity, 18 inches below the standard vacuum trailers on the road today. Standard trailers are 96 inches wide. We made our trailers 102 inches wide.” He says Lo-Pro based the idea for its design of its new trailers on a 2007 government study “GS 23-F-0011L Final Report,” which stated there were 1,265 cargo tank incidents that year, of which 291 were rollovers. The average weighted cost of those rollovers were $575,000 each, according to the study. It listed driver training and experience, electronic stability aids, highway design and tanker design as four ways to affect rollovers. By widening the wheelbase from the standard 96 inches to 102 inches, the study estimated a 17 percent reduction for potential rollovers, according to Finklea. The study also claimed that lowering the center of gravity by three inches yielded a 10 percent reduction for rollover. “We have made our trailers six inches wider with an 18-inch lower center of gravity, which we believe has reduced the chance of a rollover by 75 percent,” he adds. Finklea says in most accidents, whether caused by a driver falling asleep, a collision with another vehicle or a mishap on an icy road, it is usually the trailer that pulls the truck over because the trailer has more weight. “When you look at our Recey Kirk (left) and Shawn McMahan, asset supervisors for Gibsons in Wilburton, trailers, you will see a Oklahoma with a Lo-Pro 150bbl vacuum trailer, which is 102 inches wide huge difference in how for more stability—standard trailers are 96 inches wide. it sits,” he continues. “It almost sits down like a middle linebacker.” “No one else offers a side load,” he says. “It is in our While its top priority was saving lives, Finklea claims patent. It acts like an internal straw. Service companies Lo-Pro is reducing liability for the oilfield service told us there are a significant number of incidents with companies. drivers hitting things when they have to back up. So “These trailers are running 24/7, and accidents we came up with the side load. Now they can pull up happen,” he notes. “We are trying to reduce rollovers, next to the tank, and they only have to pull out 15 which will lessen the service companies’ liability. We feet of hose instead of hope insurance companies will validate our patent as “Service companies 30 feet. The side load the gold standard for the industry. I think that is coming fills five to seven in the future because we now have enough trailers in told us there are a also minutes faster because the field to validate that our trailers don’t rollover.” significant number it is an internal, top-fill The Lo-Pro trailer design has received positive pipe. If you can save feedback on performance. Basic Energy Services’ Brett J. of incidents with five to seven minutes Taylor, vice president of manufacturing and equipment drivers hitting per load per day, that points out, “Basic Energy Services is continually seeking is substantial. If you new technology to improve driver safety and asset things when they haul 10 loads a day, that performance. The lower center of gravity offered by have to back up. So could mean an extra 50 the Lo-Pro trailer improved load stability, reducing the minutes or more of work potential for control loss or rollovers. Additionally, the we came up with time per day.” trailer’s user-friendly loading design reduces operator’s the side load.” Because the trailers workload and provides additional versatility in position are often loading at during loading and unloading.” night, Lo-Pro made an additional improvement to its Courtney Brackin, vice president-Mid-Con/Rockies of new product, making what Finklea calls an industry-first Gibsons says, “The Lo-Pro trailers have proven to be 20-inch LED light bar on the rear of the trailer. He says very effective at mitigating rollover risk while providing they also put another LED light on the side that lights a solid fluid hauling trailer solution for meeting the up the side load and another light under the trailer. needs of our customers. We are pleased with the overall durability and decreased weight of the trailer as a result of the design of the Lo-Pro.” Finklea says Lo-Pro made several other changes on its trailers that were designed to make life better for the drivers. “The hose trays are just above the waist, which makes the driver’s job easier,” he relates. “They can pull the hoses out and hook up without having to lift. That Vice President means less wear and tear on their back and reduced work claims. That is all done because we lowered the 100 South Spur 63 O 903.230.0973 center of gravity of the trailer, and the drivers like it.” Longview, Texas 75601 F 903.230.0978 Finklea, however, says the most exciting feature on [email protected] M 903.736.4152 its trailer is the new side load option, meaning it is no www.lo-pro.net longer necessary to back up to the location. TOMMY FINKLEA Well Servicing March/April 2016 Because trailers are often loading at night, there is a 20-inch LED light bar on the rear of the trailer, another LED light on the side that lights up the side-load and another light underneath, as shown on this 140bbl unit. “There is a four-way plug in the cab,” he explains. “When the driver gets to the site, he can activate a switch in the cab of the truck and all three lights come on. They can see the axles, the side load and behind the trailer. It also shines into the hose trays. That is one of the most significant things we have changed. It is really a big deal. There is the ‘cool’ factor when you drive up on the site with all of those lights on. But the objective is all about raising the bar for job safety at night. It is game-changer for sure. It may be a small thing, but the drivers love it.” Besides being safer, he says drivers report there are two other things they like about the Lo-Pro trailers. One, it pulls like a lowboy or flatbed trailer, with not as much sloshing of the water in the trailer. And two, drivers claim the trailer remains stable and doesn’t lean over when they make right-hand or left-hand turns. Finklea says Troxell Trailer Manufacturing in Fort Worth now makes the trailer, which is called Well Servicing March/April 2016 the Troxell Lo-Pro. Bruckner Truck Sales, which has 22 full-service dealerships in seven states, has served as the distributor for the Lo-Pro trailers since 2014. So why can’t someone design a vacuum trailer that is less likely to rollover? Well, according to Finklea, Lo-Pro Fluid Transports already has. For more information, visit www.lo-pro.net.
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