Preliminary EOT 1030-1090nm 6.2 and 9mm Aperture Polarization Independent Faraday Isolators For Use with High Average Power Yb:Fiber Lasers USER’S GUIDE Thank you for purchasing your Faraday Isolator from EOT. This user’s guide will help answer questions you may have regarding the safe use and optimal operation of your Faraday Isolator. TABLE OF CONTENTS I. Faraday Isolator Overview…………………………………………………..………..1 II. Safe use of your EOT Faraday Isolator……………………………………….….….4 III. Using your Faraday Isolator………………………………………………….….….6 IV. Warranty Statement and Repair………………………………………………….…9 V. Specifications…………………………………………………………….………….10 I. Faraday Isolator Overview Your EOT Faraday Isolator is essentially a uni-directional light valve. It is used to protect a laser source from destabilizing feedback or actual damage from backreflected light. The figures below provide outline drawings for the three models avaible in the 6-9mm aperture regime. The devices are polarization insensitive and will transmit and isolate any arbitrary polarization state as well as unpolarized light. This feature distinguishes these isolators from traditional isolators that require a polarized input of a specific orientation. The Faraday isolator is a cylindrically shaped magneto-optic device. Strong Neodymium Iron Boron permanent magnets are used to generate high (>10,000 Gauss) axially oriented fields within the magnet housing. The strong longitudinal field causes 45 degrees of non-reciprocal polarization rotation for propagating light via the Faraday Effect in the magneto-optic contained within. In the forward direction, the beam is shifted by approx. 1.4mm in the vertical plane, while maintaining beam pointing, quality, and optical power. Typical transmission ratios are greater than 97%. However, in the reverse direction, the beam is split between the two linear polarizations that exit at an angle of approx. 1 deg, independent of the polarization state incident. This device is particularly useful in the delivery of high average power from an unpolarized or randomly polarized source to a highly reflective work piece where a Faraday isolator is essential to protect a fiber laser from high power backreflections. Both the 9mm and 6.2mm aperture isolators produce the same optical offsets and have the same mechanical outline. The 6.2mm aperture isolator is intended for use at power levels less than 75W of power. There are two versions of the 9mm isolator, one rated for 100W (Model No. PI-YB-100) and one rated for 300W (Model No. PI-YB-300). Units are available with or without a BDO (Beam Delivery Optic) clamp. All models are shipped with a serial number. Figure 1: EOT 9mm Aperture Polarization Insensitive Isolator Model PI-9.0-YB-100 (Also Available with BDO clamp) Figure 2: EOT 9mm Aperture Polarization Insensitive Isolator with BDO Clamp Model PI-9.0-YB-300 (Also Available without BDO Clamp) Figure 3: EOT 6.2mm Aperture Polarization Insensitive Isolator Model PI-6.2-YB (Also Available with BDO Clamp) II. Safe use of your EOT Faraday Isolator The operational hazards presented to operating personnel by the use of your EOT Faraday Isolator are listed below. An explanation of how the Faraday Isolator is designed together with procedures users can employ to eliminate or minimize these hazards is presented in italics. 1. Danger of sharp ferromagnetic objects being attracted to the residual permanent magnet fields outside of the Faraday rotator. This hazard is of most concern if such fields cause flying objects when being handled. Your EOT Faraday Isolator requires strong internal magnetic fields to operate properly. Efforts have been made to minimize external fields from the device while still maintaining a relatively small and cost effective package. The external fields are designed to be well within Federal safety guidelines which limit external fields from magnetic devices to be less than 2KGauss at a radial distance of 5cm from the outside of the device. However, such fields can be sufficient to attract nearby objects such as knives and razor blades. Should attraction of such objects begin to occur there would be a strong attractive force directing these objects towards the interior of the magnet housing. This could be particularly likely to result in injury (e.g. a cut or puncture wound) if such attraction occurred while the device was being handled –particularly if a body part of the operating personnel is near a beam Aperture (i.e. end) of the device. To minimize the above risks remove all loose ferromagnetic objects from the path over which your EOT Faraday Isolator is to be moved prior to attempting to move it. Do not pick up the isolator by its ends (i.e. apertures) where the attractive magnetic fields are strongest. Always pick the isolator up along its sides. 2. Failure of operating personnel to observe standard laser safety by sighting down through the Faraday Rotator when laser radiation is present. The optical elements within the EOT Faraday Isolators can be transmissive throughout the visible and near infrared. Consequently it is never appropriate to view through the device in either the transmission or isolation direction when laser radiation is present –even with laser safety goggles. Never sight through your EOT Faraday Isolator in either direction when there is any possibility of laser radiation being present. 3. Harm caused by external magnetic fields. Your EOT Faraday Isolator has been designed to meet existing Federal safety guidelines for external fields as noted previously. Such guidelines could change in the future as more information becomes known or reviewed regarding the interaction between magnetic fields and human health. Since there exist various claims regarding the potential harmful (and beneficial!) effects of magnetic fields on humans it is prudent to limit interaction with these fields as much as possible. Personnel with any magnetically sensitive implants such as pacemakers should present a copy of this report and consult their medical doctor regarding any potential complications which could arise from the isolator external magnetic fields. 4. Other non-health related hazards. The Faraday Isolator external magnetic fields can draw ferromagnetic objects into the magnet housing which can damage the optical elements within the device. Keep a suitable area from the Faraday Isolator in all directions clear of any loose ferromagnetic objects. Ideally, use non-magnetic tools (such as stainless steel or titanium) and hardware to secure the Faraday Isolator. If only ferromagnetic tools are available use extreme care when using them around the Faraday Isolator. It is always helpful to bring such tools towards an aperture (or end) radially rather than along the optical beam path. Doing this ensures that the fields will tend to pull such objects into the magnet housing endplate rather than into the optical aperture. Where possible use two hands, one to hold the tool and the other to guide it to the desired destination. Another concern regarding external magnetic fields is their effect on magnetically sensitive devices. The external fields are strong enough to induce a pulse of current in electronic devices (such as digital watches) that can destroy them. The fields can also disrupt the operation of other mechanical devices with ferromagnetic parts in them. Finally, the external fields can erase information from magnetic strips such as are found on credit and ID cards. Remove all magnetically sensitive materials and devices such as watches, computer hard drives and magnetic strips from operators prior to working in the proximity of an isolator. 5. Use with fiber collimators. The backreflected light leaves the isolator out of the input of the device at an angle of +/-1 deg. Therefore, if a fiber collimator is used on the input of the device, it must be able to withstand high average power that is deposited in the cladding. A mode-stripping collimator suitable for handling high average power is necessary to avoid damage to the collimator. Section III describes different system configurations and provides more information on how the device should be used in each condition. Please contact EOT for further details. III. Using your Faraday Isolator A. Basic operation: The device should be aligned such that in the forward direction the beam is centered on the input and output apertures. The maximum recommended 1/e2 beam diameter is 3.1mm for the 6.2mm aperture and 5mm for the 9mm aperture devices. The device will transmit any arbitrary input polarization condition. When operating at high average power, particularly above 100 W, thermal lensing effects should be considered. For operating temperatures outside of room temperature, the isolation ratio of the device will be reduced. Please refer to the EOT website, www.eotech.com or email [email protected] for further information. Figure 4: Forward and Reverse Propogation Forward or Transmission Operation Wedge Faraday Rotator Wedge Displacer Reverse or Isolation Operation Wedge Faraday Rotator Wedge Displacer B. Safe handling of backreflections: Appropriate use of the isolator depends on the application of the user. Most users can be grouped within three categories or system configurations: 1. The laser exits a high power fiber collimator that can withstand high power incident radiation that is not coupled into the fiber, i.e. capable of so-called high power cladding mode-stripping. Following transmission through the laser head, the beam is incident on an EOT polarization insensitive isolator. The beam then passes through an optical system that focuses the beam on to a work piece (located at the focal plane of the optical system). An example setup is displayed in figure 5. In this case, there is no distance requirement for the separation between the isolator and the laser head. Any back-reflected light will travel back through the optical system and exit the isolator at +/-1 deg. and get deposited in the laser head, which is rated for high power. Figure 5: Application Configuration #1 Scan Head Beam Expanding Telescope Fiber Laser Collimator Polarization Insensitive Faraday Isolator Focusing Lens Work Piece 2. The laser exits a fiber collimator that is not rated for high power radiation that is not coupled through the fiber. However, the remainder of the optical system described in condition 1 applies. It is important that the workpiece be located directly at the focal plane. In this instance, power that is reflected from the work piece will make its way back through the optical system and exit the isolator at +/-1 deg. The isolator must be located >355mm from the laser source if the isolator has an aperture of 6.2mm, or >515mm for the 9mm aperture model. Figure 6 shows the location of the separation distance and an aperture beam dump. This is a beam dump that has an aperture located in the center to allow the forward traveling beam to transmit while blocking the backward traveling rejected beams (in red). The aperture should be twice the 1/e^2 diameter of the exiting beam and no larger than the aperture of the Faraday isolator used. Figure 6: Application Configuration #2 Aperture Beam Dump Separation Distance 3. The third configuration is that the beam is left collimated and is not used in a focusing condition and the laser head is not rated for high power. In this scenario, the isolator should be separated from the laser head with the same distance requirements described in scenario 2 and an aperture beam dump should be used as well, with the same stipulations of scenario 2. On the output end of the isolator, it should be separated from reflective elements by the same distance as the isolator to laser head separation. For a 6.2mm aperture, this is >355mm or >515mm for the 9mm aperture model. This is illustrated in Figure 7. These reflective elements are illustrated as the optical system on the far left. Figure 7: Application Configuration #3 Optical System Separation Distance Aperture Beam Dump Separation Distance IV. Warranty Statement and Repair EOT warrants its Faraday rotators/isolators to be free of defects in materials and workmanship for a period of one year after date of shipment. Any unauthorized modifications made by the customer to EOT’s Faraday rotators/isolators will render the warranty null and void. If the customer believes there is a problem with the rotator/isolator, they should immediately contact EOT’s Sales/Customer department at 231-935-4044 or [email protected]. EOT’s customer service department will either issue an RMA for the device, or provide the customer with a procedure and authorize the customer do modify the device. All returns reference the RMA No. on the outside of the shipping container and should be sent to: Electro-Optics Technology, Inc. Attn: Sales/Customer Service 5835 Shugart Lane Traverse City, MI. 46984 USA EOT reserves the right to inspect rotators/isolators returned under for warranty to assess if the problem was caused by a manufacturer defect. If EOT determines the problem is not due to a manufacturer defect (an example would be damage to an optical element caused by impact from a loose balldriver or exceeding the damage threshold of the device), repairs will be done at customer expense. EOT will always provide a written or verbal quote prior to peroforming repairs at customer expense. Never attempt to disassemble the magnetic housing of your Faraday rotator/isolator. Injury could result. Any indications that an attempt to disassemble the magnetic housing was made will render the warranty null and void. V. Specifications: Specification Clear Aperture Max 1/e2 beam dia. Isolator Type Operating Temp. Storage Temp. Isolation at 23°C Min. Isolation Across Op. Temp. Transmission Return Loss Operating Humidity Max. Power Handling Range Focal Length of Thermal Lens at Maximum Power And 1/e2 Beam Diameter Range of Absorbed Power Minimum Distance From Laser Head (Refer to section III) PI-6.2-YB 6.2mm 3.1mm Wedge 5-50°C -20 to 60°C >30dB PI-9.0-YB-100 9.0mm 5.0mm Wedge 5-50°C -20 to 60°C >27dB PI-9.0-YB-300 9.0mm 5.0mm Wedge 5-50°C -20 to 6 >25dB >20dB >94% <-50dB 95% 75W >18dB >94% <-50dB 95% 100W >18dB >94% <-50dB 95% 300W 5.7-9.6m 11.2-18.7m 5.5-6.2m 0.23-0.38W 355mm 0.3-0.5W 516mm 0.9-1.0W 516mm
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