Soldering/Desoldering
Convection Rework
Fume Extraction
Fluid Dispensing
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Application Advantage
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1
Content
Hand Soldering & Rework
SmartHeat Technology
Product Selection
PS-900 Production Soldering System
MFR-1100 and MFR-2200 Soldering & Rework Systems
MFR Series Desoldering Systems
Accessories
Tips and Cartridges
®
3 - 18
3
4
5-6
7-9
10
11
12 - 18
Convection Rework
19 - 28
Fume Extraction
29 - 36
Fluid Dispensing
37 - 44
Metcal Range
45 - 46
Product Selection
MRS-1000 Modular Rework System
HCT-1000 Programmable Hand Held Convection Tool
PCT-1000 Programmable Pre-heater
ATH-1000 Adjustable Tool Holder and LM-1000 Light Magnifier
PCT-100 Focused Convection Pre-heater
Board Holders
HCT-900 Hand Held Convection Tool
Product Selection
BVX-100 Benchtop Single User Arm/Plenum System
BVX-200 Two Stations Portable Filter Unit
MFX-2200 Particle / Gas Fume Extraction Systems
Omniflex and BVX Arms
BTX-208 Portable Tip Extraction System
EC1800 Exhaust Cabinet
Product Selection
DX-250 Series Digital Dispenser
DX-350 Series Digital Dispenser
924-DFV Foot Valve Dispenser
Dispensing Tips
Dispensing Consumables
Accessories
MX-5000 Advanced Soldering & Rework Systems
APR Series Advanced Package Rework
19
20
21 - 22
23
24
25
26
27 - 28
29
30
31
32 - 33
34
35 - 36
36
37
38
39
40
41 - 42
43
44
45
46
2
SmartHeat Technology
®
OK International is the only provider of SmartHeat® patented Soldering Technology. SmartHeat® senses the exact
thermal requirement for each solder joint and responds by delivering the precise amount of thermal energy required
to create a reliable connection.
The result is a high degree of control without resorting to higher tip idle temperatures required by conventional heater
process technologies. Consequently, the risk of component and board damage is minimized. This is especially
important with the greater thermal demands required by lead-free applications.
Conventional Soldering Technology =
Fixed Power / Variable Temperature
SmartHeat® Soldering Technology =
Variable Power / Fixed Temperature
The temperature needs to be manually set and
adjusted to vary the amount of thermal energy
applied, the operator can vary the process.
The required solder joint temperature drives the
heating process, as opposed to the idle tip
temperature setting (as in a conventional iron).
Conventional soldering irons are fixed power systems
that store energy in the tip, they don’t adjust power in
response to thermal demand.
The tip cools as it heats the joint and the heater
reheats the tip, often overshooting the set temperature.
Conventional soldering systems require calibration.
The actual tip temperature can vary widely from set
point, slowing the process and causing thermal damage
and poor solder joint quality.
Stored Energy
Controller
Heater
Temperature Sensor
Soldering Tip
SmartHeat® tips and cartridges sense the load
and instantly deliver the right amount of heat directly
to the solder joint.
Operates at lower safer temperatures. Power is
delivered in proportion to the load. SmartHeat®
technology eliminates overshoot.
No calibration required - saves money and
eliminates system down-time.
Self-regulating
Tip Cartridge
(see below)
Tip
Coil
Ergonomic
Hand-piece
Connector
Heater
Other Unique OKi Features
Plug and Play: Attach the desired handpiece and turn power on, no other control.
Reduces operator training.
Lightweight,
ergonomic
hand-piece.
Short tip-to-grip
for precise control.
3
Watch the SmartHeat® Video at
www.okinternational.com/video
Easy tip insertion and changeouts.
Rapid heat-up & recovery. Shorter
dwell time.
Hand Soldering & Rework Product Selection
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SELECT A COMPLETE SYSTEM
PS-900
MFR-1110
MFR-1120
MFR-1140
MFR-1160
MFR-1161
MFR-2210
MFR-2220
MFR-2240
MFR-2211
MFR-2222
MFR-2241
MFR-DSX
MFR-DSI
MFR-SDX
MFR-SDI
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2
2
2
OR CONFIGURE YOUR OWN SYSTEM - 3 PLATFORMS ARE AVAILABLE
PS Platform - Single Output - Soldering Only
MFR Single or Dual Simultaneous Output Platform - Soldering and Rework
MFR Dual Switched Output Platform - Soldering and Desoldering
POWER SUPPLIES
PS-PW900 Production Soldering
HAND-PIECES (see page 11)
PS-HC3 Tip Hand-Piece
(incl. PS-CA3 coil assembly)
MFR-H2-ST Tip Hand-Piece
MFR-PS1100 Single Output
(incl. MFR-CA2 coil assembly)
Soldering & Rework
MFR-H6-SSC Cartridge Hand-Piece
or
MFR-PS2200 Dual Simultaneous MFR-H1-SC Cartridge Hand-Piece
Output Soldering & Rework
MFR-H4-TW Tweezer Hand-Piece
MFR-PS2X Dual Switched Output
MFR-HSR Cartridge Hand-Piece
Desoldering with External Air
or
MFR-PS2K Dual Switched Output MFR-HDS Desoldering Gun
Desoldering with Internal Air Pump
Tip Soldering Hand-Piece
with Coil Assembly
WORKSTANDS (see page 11)
WS2-NS (black Non Sleeper)
WS2G-NS (green Non Sleeper)
WS1 (black) / WS1G (green)
MFR-WSPT (black )
MFR-WSSR (black Non Sleeper)
MFR-WSDS (black Non Sleeper)
Cartridge Soldering
Hand-Piece
2
2
2
All OKi Consumables are shared
between the 3 product platforms
CONSUMABLES
OKi TIPS: PHT - SxV - CxV
OKi TIPS: SxV - CxV
METCAL CARTRIDGES: SSC
OKi CARTRIDGES: SxP - RxP
OKi CARTRIDGES: TxP
OKi CARTRIDGES: SxP - RxP
OKi TIPS: DxP
4
PS-900 Production Soldering System
The PS-900 Soldering System, powered by
SmartHeat® Technology, is part of a new
generation of cost effective soldering
systems from OK International.
The PS-900 provides power and exceptional
thermal control in a small benchtop footprint.
Key Features & Benefits
SmartHeat® temperature control
Ergonomic, lightweight handle
Rugged cast aluminum housing
Added plating thickness to tips
Low cost, quick-change heater coil
The PS-900 increases productivity by performing
a wide range of applications. It is designed for
lead-free soldering processes, multilayer boards
and thermally demanding components.
Technical Specifications
Power Supply
Ambient Operating Temperature
Maximum Enclosure Temperature
Input Line Voltage
Input Line Frequency
Power Consumption
Output Power
Output Frequency
Power Cord (3-wire)
Dimensions W x D x H
5
Soldering Handle and Coil Assembly
Tip-to-Ground Potential
Tip-to-Ground Resistance
Idle Temperature Repeatability
Handle Cord Assembly Length
Connector
Overall length (with tip)
Grip diameter
Tip to grip
Tip shaft diameter
Tip length
Workstand W x D x H
10 - 40°C
65°C
100 - 240 VAC
50/60 Hz
90 Watts max.
60 Watts max. at 22°C ambient temperature
450 KHz
183 cm 18/3 SJT
80 x 160 x 115 mm (3.1" x 6.3" x 4.5")
< 2 mV
< 2 ohms
± 1.1°C in still air
122 cm – burn proof, ESD safe
3-pin power connector
230 mm (9.06") with standard tips
13 mm (0.51")
58 mm (2.28")
8.0 mm (0.31")
82 mm (3.23") to 93 mm (3.66") (typical)
105 x 175 x 90 mm (4.1" x 6.9" x 3.5")
PS-900 Production Soldering System
Part No.
Description
PS-900
Includes:
PS-PW900
1
Power Supply
WS2-NS
3
Workstand, Black
PS-HC3
TIPS
Complete System
2
SxV
Hand-piece (PS-H3) and Coil Assembly (PS-CA3), no tips included
Soldering Tips
CxV
Other Accessories Available:
PS-H3
PS-CA3
WS2G-NS
4
5
AC-CP2
Blade Tips
Hand-piece only, NO Coil Assembly
Coil Assembly for SxV Soldering Tips and CxV Blade Tips ONLY
Workstand, Green
WS2
Sleeper Stand
4
3
5
1
2
ONLY AVAILABLE ON PS-900 SYSTEM AND FOR USE WITH PHT TIPS
PS-CA1
6
Coil Assembly for PHT Soldering Tips ONLY
PS-H3
7
Hand-piece only, NO Coil Assembly
PS-HC1
See Pages 13 & 14
Tip Removal Pad
Hand-piece (PS-H3) and Coil Assembly (PS-CA1)
PHT
Light Load, Fine
Access Soldering Tips
7
6
TIPS
See Page 18
Training Advantage
No training: Switch on and Solder
No calibration required either
6
MFR-1100 Series Single Output Soldering & Rework System
The MFR-1100 Single Output Series is designed
to minimize training investment, maximize
application solutions and increase productivity.
This Series is highly versatile in that it can be
used with either a soldering tip, cartridge or
tweezers and offers a choice of four hand-pieces.
1
2
3
4
Systems
MFR-PS1100
MFR-H1-SC
MFR-H2-ST
MFR-H4-TW
MFR-H6-SSC
WS1
MFR-WSPT
Power Supply
Soldering Cartridge
Hand-piece
Soldering Tip
Hand-piece
Tweezer
Hand-piece
SSC Cartridge
Hand-piece
Universal Soldering
Workstand
Tweezer
Workstand
1
2
3
4
Picture Reference
MFR-1110
1
MFR-1120
1
MFR-1140
1
MFR-1160
1
MFR-1161
1
1
1
1
1
1
1
1
1
1
1
2
Note: The MFR-1160 is replacing the Metcal SP200 Soldering System
CARTRIDGES
CARTRIDGES
TIPS
CARTRIDGES
TxP
SxV
SxP
Soldering Tips
Soldering Cartridges
RxP
Tweezer Cartridges
See Page 17
SSC
Soldering Cartridges
See Page 18
CxV
Blade Tips
Rework
Cartridges
Application Advantage
Multiple hand-pieces offering
a wide range of applications.
See Pages 15 & 16
7
See Pages 13 & 14
MFR-2200 Series Dual Simultaneous Output Soldering & Rework System
The MFR-2200 Series features dual output
capability allowing users to select operation of one
hand-piece or two hand-pieces simultaneously.
Like the MFR-1100 Series, the MFR-2200
offers the same choice of multiple hand-pieces.
Flexibility can be increased by locking both
systems together.
1
2
3
Systems
MFR-PS2200
MFR-H1-SC
MFR-H2-ST
MFR-H4-TW
WS1
MFR-WSPT
Power Supply
Soldering Cartridge
Hand-piece
Soldering Tip
Hand-piece
Tweezer
Hand-piece
Universal Soldering
Workstand
Tweezer
Workstand
1
2
3
Picture Reference
MFR-2210
1
MFR-2220
1
MFR-2240
1
MFR-2211
1
MFR-2222
1
MFR-2241
1
CARTRIDGES
1
1
1
1
1
1
2
2
2
1
2
1
1
1
CARTRIDGES
TIPS
TxP
SxV
SxP
Soldering Tips
Soldering Cartridges
RxP
See Page 17
CxV
Blade Tips
Rework
Cartridges
See Pages 15 & 16
Tweezer Cartridges
Productivity Advantage
Dual Output System for
See Pages 13 & 14
increased productivity
8
MFR-1100 & MFR-2200 Series Soldering & Rework Systems
Key Features & Benefits
SmartHeat® Technology provides exceptional
power for high thermal demand applications
Single or Dual simultaneous outputs allow for
single or dual hand-piece use
Four hand-pieces available for increased
application solutions for soldering and rework on
one system
Other Accessories Available:
MFR-CA2
Coil Assembly for Tip Hand-piece (MFR-H2-ST)
WS1G
Auto-sleep Workstand, Green
AC-CP2
Cartridge / Tip Removal Pad
MFR-PM70
Power Meter
AC-BP
Brass Pad (for Workstand) - Pack of 10
MFR-UK2
Upgrade Kit: Solder Tip Hand-piece
M FR - U K 4
Upgrade Kit: Tweezer Cartridge Hand-piece
MFR-UK1
Hand-pieces are ergonomic for operator safety
and comfort
Upgrade Kit: Solder Cartridge Hand-piece
(MFR-H1-SC) and Workstand (WS1)
(MFR-H2-ST) and Workstand (WS1)
(MFR-H4-TW) and Workstand (MFR-WSPT)
Technical Specifications
Power Supply
Ambient Operating Temperature
Maximum Enclosure Temperature
Input Line Voltage
Input Line Frequency
Power Consumption
Output Power
Output Frequency
Power Cord (3-wire)
Dimensions (approx.) W x D x H
9
Each hand-piece has a comprehensive range
of cartridges or tips for maximum flexibility
MFR-2200: Three position switch. Select left, right or
center (both ports operational) to power hand-pieces
Weight
Surface Resistivity
Certification / Marking
MFR-1100
10 - 40°C (50°F - 104°F)
55°C (131°F)
100 - 240 VAC
50/60 Hz grounded circuit
70 Watts maximum
60 Watts at 22°C
450 KHz
183 cm 18/3 SJT
90mm (3.5”) x 142mm (5.6”)
x 197mm (7.8”)
2.3kg (5.05 lbs)
105-109 Ohms
cTUVus, CE
MFR-2200
10 - 40°C (50°F - 104°F)
55°C (131°F)
100 - 240 VAC
50/60 Hz grounded circuit
130 Watts maximum
60 Watts at 22°C per output (2 outputs)
450 KHz
183 cm 18/3 SJT
170mm (7") x 200mm (8")
x 152.5mm (6")
2.97 kg ( 6.55 lbs)
105-109 Ohms
cTUVus, CE
Workstand Weight
< 2 mV RMS
<2 ohms
± 1.1°C (2°F) in still air
122 cm – burn proof, ESD safe
8-pin circular DIN
100 mm (4") x 200 mm (8")
x 100 mm (4")
0.69 kg (1.51 lbs)
< 2 mV RMS
<2 ohms
± 1.1°C (2°F) in still air
122 cm – burn proof, ESD safe
8-pin circular DIN
100 mm (4") x 200 mm (8")
x 100 mm (4")
0.69 kg (1.51 lbs)
Soldering Handle and Coil Assembly
Tip-to-Ground Potential
Tip-to-Ground Resistance
Idle Temperature Repeatability
Handle Cord Assembly Length
Connector
Workstand W x D x H
MFR Series Desoldering & Rework Systems
Key Features & Benefits
MFR-DSX / MFR-DSI
Versatile and ergonomic gun hand-piece that easily switches
to a pencil handpiece
Dual switched outputs (soldering or desoldering)
SmartHeat® makes through-hole desoldering easy and safe
The solder collection chamber and filter system is quick and
easy to change, and provides low cost maintenance
Two Desoldering Systems available: MFR-DSX requires
shop air. The MFR-DSI features an internal vacuum pump.
MFR-SDX / MFR-SDI
Part No.
Description
MFR-DSI
Desolder System, Internal Air Pump
MFR-DSX
MFR-SDX
MFR-SDI
Includes:
Desolder System, External Air
Solder / Desolder System, External Air
Solder / Desolder System, Internal Air Pump
MFR-HDS
Desolder Hand-piece
MFR-HSR
Soldering and Rework Hand-piece (only for MFR-SDX /-SDI)
MFR-WSDS
MFR-WSSR
MFR-PS2X
MFR-PS2K
Desolder Workstand
Soldering Workstand (only for MFR-SDX /-SDI)
Switched Two-Port Power Supply, External Air
Switched Two-Port Power Supply, Internal Air Pump
The Gun Hand-piece can be
adjusted from a pencil to a gun
with a simple press of a button
DxP
Desoldering Tips
CARTRIDGES
SxP
Soldering Cartridges
RxP
Rework
Cartridges
See Pages 15 & 16
Technical Specifications
Ambient Operating Temperature
Maximum Enclosure Temperature
Input Line Voltage
Input Line Frequency
Recommended Air Pressure Input
Power Consumption (max.)
Output Power
Output Frequency
Power Cord 3-Wire
Dimensions w x d x h
Certification / Marking
Tip-to-Ground Potential
Tip-to-Ground Resistance
Idle Temperature Repeatability
Desolder Hand-piece Cable Length
Other Hand-piece Cable Length
Hand-piece Connector
Workstand Dimensions w x d x h
10- 40°C
55°C
100- 240 VAC, grounded circuit
50/60 Hz
450kPa (65PSI) MFR-PS2X only
75 Watts (MFR-PS2K),70 Watts (MFR-PS2X)
50 Watts max. at 22°C ambient temp
450 KHz
183cm (18/3”) SJT
170mm (7”) x 200mm (8”) x 152.5mm (6”)
cTUVus, CE
<2mV RMS
<2 ohms
± 1.1°C in still air
L=152cm (60”), burn proof, ESD safe
L=122cm (48”), burn proof, ESD safe
8-pin circular DIN
100 mm (4”) x 200 mm (8”) x 100 mm (4”)
10
Accessories and Spare Parts for PS and MFR Platforms
1
2
3
4
5
6
8
7
12
11
13
11
14
Workstands
WS1
WS2-NS
MFR-WSPT
MFR-WSSR
MFR-WSDS
WS1CB
WS2CB
9
7
8
Universal Auto Sleep Workstand
Solder Workstand (PS-900)
Non Sleeper Precision Tweezer Workstand
Non Sleeper Stand Soldering Workstand
Non Sleeper Desoldering Workstand (MFR-DSX,-DSI,-SDX,-SDI)
Solder Rework Cradle Replacement for WS1 Workstand
Solder Rework Cradle Replacement for WS2 Workstand
Auto-Sleep Workstand WS1 & WS1G: how do they work?
9
10
Hand-pieces and replacement coils
PS-HC3
Soldering Handle with PS-CA3 Coil Assembly (PS-900)
PS-H3
5 Soldering Handle without Coil Assembly (PS-900)
PS-CA3
6 Coil Assembly for PS-HC3 / PS-H3 Hand-piece (PS-900)
MFR-H1-SC 1 Cartridge Solder / Rework Hand-piece (MFR-1100 & MFR-2200)
MFR-H2-ST 2 Tip Solder Hand-piece (MFR-1100 & MFR-2200)
Coil Assembly for MFR-H2-ST Hand-piece (MFR-1100 & MFR-2200)
MFR-CA2
MFR-H4-TW 4 Precision Tweezer Hand-piece (MFR-1100 & MFR-2200)
MFR-H6-SSC 3 SSC Cartridge Solder Hand-piece (MFR-1100 & MFR-2200)
MFR-HSR
Cartridge Solder / Rework Hand-piece (MFR-SDX & MFR-SDI)
MFR-HDS
14 Desolder Hand-piece (MFR-DSX,-DSI,-SDX,-SDI)
An insert helps increase tip life by allowing the tip or cartridge to idle at a lower temperature,
thereby reducing oxidation.
Does not shut the iron off, only reduces the power available to the tip while in the Workstand.
The recovery time, from when the tip is removed from the Workstand, is within seconds.
Also includes a brass wire wool cleaning compartment to remove heavy oxidation build up associated with lead-free processes.
Lead-Free Process Identification
WS1G
12 Green Universal Auto Sleep Workstand
WS2G-NS
Green Solder Workstand (PS-900)
WS1CG
Green Solder Rework Cradle Replacement for WS1 Workstand
WS2CG
Green Solder Rework Cradle Replacement for WS2 Workstand
AC-CK1
11 Green Identification Ring for OKi Cartridges (Pack of 50)
AC-CK3
Green Identification Ring for SSC Cartridges (Pack of 50)
AC-CK4
10 Green Identification Ring for OKi Tips (Pack of 50)
Miscellaneous Accessories
AC-BRUSH-P
Soft Brass Brush (Pack of 6)
AC-CP2
Cartridge and Tip Removal Pad
AC-FX1
13 Fume Extraction Kit
AC-IK
Interlocking / Mounting Kit
MFR-PM70
Power Meter for MFR Series
PS-PM900
Power Meter for PS-900
AC-Y10
Yellow Sponge for WS1 Workstand (Pack of 10)
AC-YS4
Yellow Sponge Round for WS2 Workstand (Pack of 10)
AC-BP
Brass Pad (Pack of 10)
Desoldering Accessories
AC-TC-P
Desoldering Tip Cleaner (Pack of 12)
AC-SK1
Seal Kit Collection Chamber
AC-VL
ESD Air Hose
MFR-HDCA
Desolder Coil Assembly
AC-CC
Solder Collection Chamber
AC-DFP
Chamber Liner, Filter & Fume
Tips and Cartridges Selection
RANGE
SxV
Tip
CxV
PHT
SxP
RxP
SSC
TxP
Ca
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e
ld
So
in
er
g
Re
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k
or
a
Bl
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Tw
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ze
De
e
old
s
ri n
g
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PS
H
C3
an
p
d-
PS
e
iec
1
HC
Ha
nd
p
R
MF
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2
-H
T
-S
n
Ha
RMF
p
d-
e
iec
H6
C
SS
Ha
nd
H
RMF
pie
1-
ce
SC
n
Ha
RMF
p
d-
H4
e
iec
W
-T
Ha
nd
H
RMF
pie
SR
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H
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e
D S ce
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MF H a n
Maximum Tip Temperature For Smartheat® Soldering Cartridges and Tips
Based on our SmartHeat® Technology, our tips and cartridges provide a fixed temperature, offering users a safe
and thermally effective solution to their soldering needs as well as complete process control.
Furthermore, fixed temperature cartridges and tips can offer better tip life because they can operate at a lower
temperature than conventional technology.
We acknowledge that some of our customers have specific maximum temperature criteria to meet when
choosing a tip/cartridge for a particular application. The table below provides the max heater temperature:
Series
P/N Example
Substrate / Application
Max tip temperature
OKi Tips and Cartridges: the second digit (x) denotes substrate material. Replace x by T, F or C as per below :
T
F
C
SxV-xxxx = STV-xxxx
SxV-xxxx = SFV-xxxx
SxV-xxxx = SCV-xxxx
Temp Sensitive
FR4/Glass Fiber
Ceramic
OKi PHT Tips only: 2 Series available. Replace x by 65 or 75 as per below:
650
750
PHT-x3035 = PHT-653035
PHT-x3035 = PHT-753035
Temp Sensitive
FR4/Glass Fiber
Metcal SSC Cartridges: 3 Series available. Replace x by 5, 6 or 7 as per below:
500
600
700
SSC-x17A = SSC-517A
SSC-x17A = SSC-617A
SSC-x17A = SSC-717A
Choosing the correct tip geometry
HEATER
HEATER
HEATER
Temp Sensitive
Temp Sensitive
FR4/Glass Fiber
690°F/365°C
790°F/421°C
860°F/460°C
680°F/360°C
780°F/416°C
575°F/302°C
675°F/357°C
775°F/412°C
Small pad demand is satisfied with a
small geometry tip.
Large pad demand with small tip geometry
will not meet the thermal energy required
to form a good solder joint.
Large pad demand requires large tip
geometry to form a good solder joint.
12
SxV and CxV Soldering Tips
The SxV and CxV tips are for use with the soldering tip hand-pieces of the PS and MFR Platforms and are recommended
for heavy duty applications. Full range available at www.okinternational.com.
0.43"
11.0mm
0.04"
1.0mm
0.43"
11.0mm
0.08"
2.0mm
0.43"
11.0mm
0.1"
2.5mm
0.2"
5.0mm
0.06"
1.5mm
0.48"
12.2mm
0.02"
0.5mm
0.02"
0.5mm
0.016"
0.4mm
0.4"
10.0mm
0.34"
8.5mm
0.51"
13.0mm
0.53"
13.6mm
SFV-CH10
Chisel Solder Tip 30°
1.0mm (.04")
SFV-CH20
Chisel Solder Tip
2.0mm (.08")
.02"
.53"
13.7mm
0.5mm
0.59"
15.0mm
0.056"
1.4mm
SFV-CNL10
Conical Long Solder Tip
1.0mm (.04")
SFV-CNL14
Conical Long Solder Tip
1.4mm (.056")
SFV-CH25
Chisel Solder Tip
2.5mm (.10")
SFV-DRH20
Conical Bevel Solder Tip
2.0mm (.08")
SFV-CH50
Chisel Solder Tip
5.0mm (.20")
SFV-DRH20CP
Drag Soldering Tip Hoof
2.5mm (.10")
SFV-CHB15
Chisel Bent 30°Solder Tip
1.5mm (.06")
SFV-DRH30CP
Drag Soldering Tip Hoof
3.6mm (.14")
SFV-CN05
Conical Solder Tip
0.5mm (.02")
2.4mm .095"
5.0mm
.20"
45º
SFV-CNB05
Conical Bent Solder Tip
0.5mm (.02")
14mm .55"
SFV-DRK50
Knife Solder Tip
5.0mm (.20")
SFV-DRK50S
Drag Soldering Tip Knife
5.0mm (.20")
SFV-CNL04
Conical Long Solder Tip
0.4mm (.016")
CFV-BL100
Blade Tip L=10mm (.40”)
0.02"
0.5mm
0.36"
9.1mm
CFV-BL250
Blade Tip L=25mm (1”)
CFV-BL350
Blade Tip L=35mm (1.4”)
CFV-BL400
Blade Tip L=40mm (1.6”)
13
CFV-BL500
Blade Tip L=50mm (2”)
F = FR4 / Glass Fiber, for most standard applications. Two other series also available, just replace F with either T or C.
T = Temperature Sensitive C = Ceramic. Note: CxV tips are only available in F and C Series.
SxV Soldering Tips - Easy Access
The SxV Easy Access tips are for use with the soldering tip hand-pieces of the PS and MFR Platforms and are recommended
for longer reach touch up applications. Full range available at www.okinternational.com.
.724"
18.4mm
.01"
0.3mm
.016"
0.4mm
19.6mm .77"
.53"
13.7mm
.02"
0.5mm
.54"
13.7mm
.04"
1.0mm
.06"
1.5mm
.528"
13.4mm
.07"
.528"
13.4mm
1.8mm
SFV-CNL03A
Conical Long Solder Tip
0.3mm (.01")
SFV-CNB04A
Conical Bent Solder Tip
0.4mm (.016")
SFV-CN05A
Conical Solder Tip
0.5mm (.02")
SFV-CH10A
Chisel Solder Tip
1.0mm (.04")
SFV-CH15A
Chisel Solder Tip
1.5mm (.06")
SFV-CH18A
Chisel Solder Tip
1.8mm (.07")
3mm
2.0mm
2.5mm
.528"
13.4mm
20.7mm
.81"
45˚
20.4mm
.12"
.74"
18.7mm
.12"
3.0mm
SFV-DRH420A
Drag Solder Tip Hoof, 45°
2.0mm (.08")
45˚
.08"
3.0mm
SFV-CH50A
Chisel Solder Tip
5.0mm (.197")
.461"
11.7mm
.197"
5.0mm
45º
18.7mm
.74"
1.8mm
.07"
4.5mm
.18"
.10"
SFV-CH30A
Chisel Solder Tip
3.0mm (.12")
.528"
13.4mm
.12"
45º
0.8"
SFV-DRH430A
Drag Solder Tip Hoof, 45°
3.0mm (.12")
SFV-DRK30A
Knife Solder Tip,
3.0mm (.12")
SFV-DRK45A
Knife Solder Tip,
4.5mm (.18")
SFV-CH25A
Chisel Solder Tip
2.5mm (.10")
F= FR4 / Glass Fiber, for most standard applications.
Two other series also available, just replace F with either T or C.
T = Temperature Sensitive C = Ceramic
14
SxP Soldering Cartridges
The SxP cartridges are for use with the soldering cartridge hand-piece of the MFR Single and Dual Platform. They provide a wide
range of options addressing specialized soldering and rework applications. Full range available at www.okinternational.com.
0.016"
0.4mm
0.6"
15.21mm
0.016"
0.4mm
0.59"
14.9mm
0.016"
0.4mm
0.02"
0.5mm
.579"
14.7mm
0.6"
15.21mm
0.02"
0.5mm
0.56"
14.22mm
0.04"
1.0mm
0.36"
9.2mm
0.04"
1mm
0.06"
1.5mm
0.06"
1.5mm
0.08"
2.0mm
15
0.34"
8.6mm
0.39"
10mm
0.474"
12.04mm
0.4"
10.0mm
SFP-CN04
Conical Cartridge 0.4mm (.016")
0.08"
2.0mm
SFP-CNB04
Conical Cartridge Bent
0.4mm (.016")
0.1"
2.5mm
SFP-CNL04
Conical Cartridge Long Reach
0.4mm (.016")
0.43"
11.0mm
0.14"
3.5mm
SFP-DRH05
Drag Soldering Cartridge Hoof
0.5mm (.02")
0.2"
5mm
SFP-CHB15
Chisel Cartridge 30° Bent
1.5mm (.06")
0.43"
11.0mm
0.3"
7.6mm
.039”
1.0mm
.06"
1.5mm
.45”
11.6 mm
SFP-CH10
Chisel Cartridge 30°
1.0mm (.04")
SFP-CH15
Chisel Cartridge 30°
1.5mm (.06")
.394"
10mm
0.12"
3.0mm
SFP-CNB05
Conical Cartridge Bent
0.5mm (.02")
SFP-BVL10
Bevel Cartridge 60°
1.0mm (.04")
.632"
16.04mm
60°
.46"
11.6mm
0.14"
3.5mm
0.2"
5.0mm
.70"
17.78mm
0.63"
16mm
SFP-CHL20
Chisel Soldering Cartridge 60°
Long Reach 2.0mm (.08")
SFP-CH25
Chisel Cartridge 30°
2.5mm (.10")
SFP-CH30
Chisel Cartridge 30°
3.0mm (.12")
SFP-CH35
Chisel Cartridge 30°
3.5mm (.14")
SFP-CH50
Chisel Cartridge 30°
5.0mm (.20")
SFP-DRH610
Drag Soldering Cartridge Hoof
1.0mm (.04")
SFP-DRH615
Drag Soldering Cartridge Hoof
1.5mm (.06")
SFP-DRH35
Drag Soldering Cartridge Hoof
3.5mm (.14")
SFP-DRK50
Drag Soldering Cartridge
5.0mm (.20")
SFP-CH20
Chisel Cartridge 30°
2.0mm (.08")
F= FR4 / Glass Fiber, for most standard applications. Two other series are also available, just replace F with either T or C.
T = Temperature Sensitive, C = Ceramic
RxP Rework Cartridges
The RxP cartridges are for use with the soldering cartridge hand-piece of the MFR Single and Dual Platform.
Full range available at www.okinternational.com.
Blade cartridges are designed to allow effective and
quick cleaning of PCB pads.
Tunnel cartridges are used for the removal of multi-lead,
two-sided components such as SOICs, SOJs and TSOPs.
.127"
3.22mm
.17"
4.32mm
.204"
5.18mm
.09"
2.29mm
.17"
4.32mm
.204"
5.18mm
.09"
2.29mm
.44"
11.18mm
.270"
6.86mm
RFP-DL1
Tunnel Cartridge
.36"
9.14mm
.02"
0.5mm
RFP-DL2
Tunnel Cartridge
.41"
10.4mm
.36"
9.14mm
RFP-DL3
Tunnel Cartridge
.02"
0.5mm
.62"
15.6mm
Slot cartridges are used for the removal of discrete and
passive devices
.07"
1.78mm
.20"
5.07mm
.092"
2.34mm
.07"
1.78mm
.36"
9.14mm
RFP-SL1
0805 Chip Package
.02"
0.5mm
RFP-BL1
Blade Cartridge
RFP-BL2
Blade Cartridge
RFP-BL3
Blade Cartridge
.87"
22.1mm
.20"
5.07mm
.137"
3.48mm
RFP-SL2
1206 Chip Package
Quad cartridges are used for the removal of four-sided
devices such as QFPs and PLCCs.
B
D
B2
A A2
Dimensions in mm (")
Part No.
SMT TYPE
RFP-QD6
PLCC 44
16.76 (.660)
17.78 (.700) 16.76 (.660) 17.78 (.700) 3.81 (.150)
PLCC 52
19.30 (.760)
20.32 (.800) 19.30 (.760) 20.32 (.800) 3.81 (.150)
RFP-QD4
RFP-QD7
RFP-QD10
RFP-QD15
RFP-QD19
RFP-QD20
PLCC 32
PLCC 68
TQFP 80
QFP 44
QFP 100
A2
11.43 (.450)
24.38 (.960)
12.32 (.485)
16.13 (.635)
16.51 (.650)
A
B2
B
D
12.70 (.500) 13.97 (.550) 15.24 (.600) 3.81 (.150)
25.27 (.995) 24.38 (.960) 25.27 (.995) 5.59 (.220)
13.34 (.525) 12.32 (.485) 13.34 (.525) 2.79 (.110)
16.13 (.635) 16.13 (.635) 16.13 (.635) 3.30 (.130)
16.51 (.650) 22.48 (.885) 22.48 (.885) 3.30 (.130)
F = FR4 / Glass Fiber, for most standard applications. Two other series are also available, just replace F with either T or C.
T = Temperature Sensitive, C = Ceramic. Note: RxP tips are only available in F and C Series.
16
TxP Tweezer Cartridges
.03"
0.76mm
.55"
14mm
.04"
1.0mm
.03"
0.76mm
.079"
2.0mm
.55"
14mm
TFP-BLP1
Tweezer Cartridge
Blade Pair
1.0mm (.04")
TFP-BLP2
Tweezer Cartridge
Blade Pair
2.0mm (.08")
For use on MFR Single and Dual Platforms
More cartridges available at www.okinternational.com
.75"
19.1mm
.015"
.38mm
TFP-CNP1
Tweezer Cartridge
Conical Pair
0.4mm (.015")
Heavy Duty Tweezer Pair
TFP-BLH40 - A= 6.35mm (.25")
A
TFP-BLH50 - A= 16mm (.62")
0.028"
0.57mm
0.055"
1.4mm
TFP-BLH60 - A= 20.5mm (.81")
TFP-BLH70 - A= 28mm (1.1")
F= FR4 / Glass Fiber, for most standard applications. Two other series are also available, just replace F with either T or C.
T = Temperature Sensitive, C = Ceramic
For use on MFR Desoldering Platform
More tips available at www.okinternational.com
REGULAR
DFP-CN2
∅ A = 0.67mm (.026")
∅ B = 1.8mm (.07")
DFP-CN4
∅ A = 1.05mm (.041")
∅ B = 2.30mm (.090")
DFP-CN6
∅ A = 1.55mm (.061")
DFP-CN3
DFP-CN5
DFP-CN7
∅ A = 0.79mm (.031")
∅ A = 1.31mm (.052")
∅ A = 2.44mm (.096")
∅ B = 2.05mm (.080")
∅ B = 2.65mm (.104")
∅ B = 2.85mm (.112")
∅ B = 3.65mm (.143")
LONG REACH
17
DFP-CNL3
∅ A = 0.79mm (.031")
∅ B = 2.05mm (.080")
DFP-CNL5
∅ A = 1.31mm (.052")
∅ B = 2.65mm (.104")
DFP-CNL4
∅ A = 1.05mm (.041")
∅ B = 2.30mm (.090")
F = FR4 / Glass Fiber, for most standard applications. Two other series are also available, just replace F with either T or C.
T = Temperature Sensitive, C = Ceramic. Note: DxP tips are only available in F and C Series.
SSC Soldering Cartridges
.39"
9.9mm
.10"
2.5mm
.40"
9.9mm
.07"
1.78mm
.06"
.40"
10mm
1.5mm
.04"
.43"
11mm
1.0mm
SSC-736A
Chisel 30°
2.5mm (.10")
SSC-737A
Chisel 30°
1.78mm (.07")
For use on MFR Single Platform
More cartridges available at www.okinternational.com
.45"
11.4mm
.02"
0.51mm
.02"
0.51mm
.45"
11.4mm
SSC-738A
Chisel 30°
1.50mm (.06")
0.5mm
SSC-725A
Chisel 30°
1.0mm (.04")
.04"
.64"
16.25mm
.02"
.18" 45º
4.5mm
.24"
6.1mm
.60"
15.2mm
1.0mm
SSC-722A
Conical Sharp
0.51mm (.02")
SSC-726A
Sharp Bent 30°
0.51mm (.02")
SSC-773A
Drag Soldering (increased tinned area)
6.1mm (.24")
SSC-701A
Conical Sharp
1.0mm (.04")
7= 700 Series for most standard applications. 6= 600 Series and 5= 500 Series also available for temperature sensitive applications.
To order these series, replace 7 with either 6 or 5 except * (not available in 500 Series)
PHT Soldering Tips
For use on PS Platform
More tips available at www.okinternational.com
The PHT tips are specifically offered to provide a solution for light load and fine access applications using the PS-900
and the PS-CA1 coil assembly.
.59"
15.0mm
.01"
0.25mm
.02"
.39"
10.0mm
0.5mm
15.0mm
0.5mm
0.59"
0.02"
.394"
10mm
.04"
1.0mm
1.0mm
.04"
16.65mm
.656"
.06"
.394"
10.0mm
1.5mm
PHT-752017
Conical 30°
0.25mm (.01")
PHT-752035
Conical Fine
0.5mm (.02")
PHT-753035
Conical 30°
0.5mm (.02")
PHT-750315
Chisel Fine 30°
1.0mm (.04")
PHT-753077
Power Conical
1.0mm (.04")
PHT-750325
Chisel 60°
1.5mm (.06")
.394"
10.0mm
.07"
1.78mm
.394"
10.0mm
.10"
2.5mm
3.0mm
45˚
17.0mm
.67"
.12"
"
.12
3.0mm
4.0mm
.16"
15.0mm
.59"
45º
45˚
17.0mm
.67"
PHT-750335
Chisel Fine 30°
1.78mm (.07")
PHT-751355
Chisel 30°
2.5mm (.10")
PHT-754487F
Hoof 45° Face Only
3.0mm (.12")
PHT-755437
Knife Sharp 45°
3.0mm (.12")
PHT-754497
Hoof 45°
4.0mm (.16")
75 = 750 Series for most standard applications.
65 = 650 Series also available for temperature
sensitive applications. To order this series, replace
75 with 65.
18
Convection Rework Product Selection
SYSTEMS
MRS-1000
HCT-1000
PCT-1000
0V
11
PCT-100-11
PCT-101-11
PCT-102-11
PCT-103-11
HCT-900-11
PCT-100-21
PCT-101-21
PCT-102-21
PCT-103-21
HCT-900-21
2
V
40
a
An
log
gi
Di
tal
e
Pr
-h
e
r
ate
n
Ha
dh
el
oo
dt
l
o
Pr
gr
am
b
ma
le
Ma
nu
al
te
Ex
rn
a
on
pti
h
rd
old
er
p
a
ag
ku
bo
tor
d
S
pic
e
t
ra
les
um
ofi
eg
cu
Pr
Int
Va
C
lT
o
e
Why is convection important?
Best stable heating method for rework
Excellent temperature stabilization across the PCB
Gentle ramp up to temperature prevents component damage
Gentle ramp up reduces solder balls
Cool down mode ensures proper solder joint formation
Non-contact reflow prevents thermal shocking of delicate components such as BGAs, CSPs and QFPs
Non-contact reflow assists with component self centering during the soldering process
Convection removal is the preferred method for component recycling
Convection is used in most manufacturing production lines today
Typical Profile
Characteristics
of the MRS System
19
450
400
350
300
250
200
150
100
50
0
Zone 1
100 sec
HCT-1000
PCT-1000
Zone 2
100 sec
Zone 3
80 sec
Top of Component
Solder Reflow Area
Zone4
70 sec
MRS-1000 Modular Rework System
The MRS-1000 Modular Rework System is an
integrated convection rework system for the
removal and placement of BGA/CSP and SMT
components.
4
3
The MRS-1000 is comprised of a hand held
convection tool, preheater, and adjustable
tool holder with board holder to create a
manually assisted rework system. A series of
nozzles, targeting a variety of applications,
and light magnifier round out the product
offering for this system.
The 4 components of the MRS-1000 Systems are:
1. HCT-1000 Programmable Hand Held
Convection Tool. See pages 21 & 22.
2. PCT-1000 Programmable Pre-heater. See page 23.
3. ATH-1000 Adjustable Tool Holder. See page 24.
4. LM-1000 Light Magnifier. See page 24.
1
2
Key Features & Benefits
Simple removal and replacement of SMT components
Quick, easy and cost effective removal of BGA & CSP
Digital display for repeatable temperature settings
Automatic control of the preheater for simple operation
Easy 5 zone profile creation for operator repeatability
Integrated vacuum pickup for easy component removal
Hand held or tool holder mounted for operator comfort
Manual mode for quick setup
External thermocouple for process setup and verification
Digital controlled airflow for repeatable results
X, Y, Z and Theta controls for component alignment
Adjustable PCB holder for easy change outs
Automaticity lifts the component at the end of the cycle, preventing
operators from prematurely lifting components and damaging expensive PCBs
Part No.
MRS-1000A
MRS-1000B
Description
Modular Rework System Advanced
Incl.: HCT-1000, PCT-1000, ATH-1000A and LM-1000
Modular Rework System Basic
Incl.: HCT-1000, PCT-1000, ATH-1000B and LM-1000
The 4 components of the MRS system can also be ordered separately,
see pages 21 to 24.
20
HCT-1000 Programmable Hand Held Convection Tool
The HCT-1000 is a fully Programmable Hand Held
Convection Tool offering fast and easy removal and
placement of SMT components.
The HCT-1000 stands out as a versatile convection
rework tool. It can be used on its own or as part of the
MRS-1000 Modular Rework System for more
complex applications.
The system comes equipped with a 5mm nozzle and
nozzle adapter. In addition, a wide range of nozzles is
available, see page 22.
Key Features & Benefits
Integrated vacuum pickup for easy component
removal
Profile creation for operator repeatability and
storage for up to 50 user defined profiles
Manual mode for quick setup
External thermocouple for process setup and
verification
Hand-piece controls for heater and vacuum
Programmable, digitally controlled airflow for
repeatable results
Multiple modes of operation: manual, 4 zone
heating (with the MRS-1000 System)
The HCT-1000 is connected to the PCT-1000
via a cable when used as part of the MRS System
May be used with ATH-1000 Adjustable Tool
Holder (see page 24)
Part No.
HCT-1000
Includes:
HCT-PS1000
HCT-HV1
HCT-FS2
HCTA-VC50-5
HCTA-VC64-5
HCTA-VC80-5
HCTA-VC11-5
HCTA-TH1
AC-TCK-24-36
HCTA-CC
HCT-HTRASSY
Description
Programmable Hand Held Convection Tool
HCT-1000 Power Supply
Hand-piece with integral vacuum,
cord and connector
Footswitch, Dual, HCT-1000
Vacuum Cup, 3/16” (5.00mm), pack of 5
Vacuum Cup, ¼” (6.4mm), pack of 5
Vacuum Cup, 5/16” (8mm), pack of 5
Vacuum Cup, 7/16” (11mm), pack of 5
Hand-piece Tool Holder
Thermocouple
Communications Cable
Heater Assembly
Technical Specifications
Size
Weight
Rated Power
Input Voltage
Storage
21
Air Flow
Temperature Range
Vacuum Pump
Noise Level
229 x 178 x 152mm (9" x 7" x 6 ")
5.4kg (12 lbs.)
600 W
100-240 VAC, 50/60 Hz
0°C to 50°C Temperature
(32°F to 122°F)
5-25 l/minute
Up to 450°C (840°F)
15" Hg (381mm Hg)
<55 dB
HCT-1000 Programmable Hand Held Convection Tool
HN Series Nozzles
A series of 14 Nozzles are available for use with the MRS-1000 /
HCT-1000. The nozzles fit applications reworking components of
all sizes from (including, but not limited to) BGAs, QFPs, LGAs,
PLCC and SOIC. A custom nozzle program is also available.
Nozzle Measurement and Selection
The nozzle part number (the digits after the “B”) represents the
size of the component. 2mm have been added to each side of
the internal nozzle dimension to allow for component access.
Part Number
HN-B0707
1
HN-B1414
1
HN-B1010
1
2
HN-B1408
HN-B1515
HN-B1818
HN-B2525
3
4
HN-B1809
HN-B2519
HN-B2727
HN-B3232
HN-B3535
HN-B4040
6
5
7
HN-J0005
1
2
3
3
3
4
4
5
5
5
5
6
Component Size
Components
10mm X 10mm
CSP, LGA178, LCC28
7mm X 7mm
14mm X 14mm
14mm X 8mm,
15mm X 15mm
18mm X 18mm
25mm x 25mm
18.2mm X 8.5mm
24.5mm X 18.5mm
27mm X 27mm
32mm X 32mm
35mm X 35mm
40mm X 40mm
5mm ∅ Diameter
CSP, LGA44
CSP, QFP, TQFP100
CSP, SOIC24M
BGA
PLC44, CSP, TQFP100, BGA
BGA, PLCC68
SOLJ28, SOIC28M, TSOP32
QFP100, QFP80
BGA
BGA
BGA
BGA
DISCRETE
Other Nozzle Accessories for HCT-1000
7
HCT-NC
Nozzle Carrier
8
HNA-1
Nozzle Adapter
HCTA-NW1 9
Nozzle Wrench
8
9
22
PCT-1000 Programmable Pre-heater
The PCT-1000 is a fully Programmable Pre-heater
offering more heat, lower temperatures for faster
and higher quality results.
The PCT-1000 provides users exceptional ability to
increase heat capacity with highly controlled thermal
output.
The PCT-1000 can be used as a stand alone unit or
as part of the MRS-1000 Modular Rework System.
Key Features & Benefits
Adds heat capacity and enables lower process
temperatures
Used in a variety of processes including
soldering, desoldering, SMD rework
Provides faster production rates while lowering
overall process temperatures.
2 modes: manual for constant heater temperature
and profile for greater control
4 programmable heating zones and 1 cooling zone
Storage for up to 50 user defined profiles for
easy set-up
Heater control with temperature controlled
either at the heater output or at the board
High efficiency vortex heater design maximizes
ramp to temperature for increased productivity
See Board Holders options
on pages 24 and 26
23
Part No.
PCT-1000
Includes:
PCT-FS1
AC-TCK-24-36
Description
Programmable Preheater
1
PCT-1000 Foot Switch
Thermocouple
2
3
1
2
3
Technical Specifications
Size
Weight
Rated Power
Input Voltage
Storage Temperature
Air Flow
Temperature Range
Operational Modes
Display
Number of Programs
Number of Zones
330 x 203 x 76mm
(13" x 8" x 3")
3.4kg (7.5 lbs)
1200 W
100-240 VAC, 50/60 Hz
0°C to 50°C
(32°F to 122°F)
19 cfm
Up to 350°C (622°F)
Setup, Run, Manual,
Active Setup
LCD 20 x 4 display
segments
50 memory locations
5 (4 Heat Zones, 1 Cool
Down Zone)
The ATH-1000 and LM-1000 are
both attached to the back of the
PCT-1000 when the components
are used together, as part of the
MRS System.
ATH-1000 Adjustable Tool Holder
Key Features & Benefits
Adjustable Tool Holder designed to work as stand-alone
operation or integrated as part of the MRS-1000
Consists of a board holder, locking hand-piece retainer,
Z axis stop and mounting configurations
Sturdy and easy to attach to the PCT-1000 when
incorporated into the MRS System.
Two Adjustable Tool Holder models are available:
The ATH-1000A uses the Advanced Head
Assembly which features 4” of Z axis adjustment,
½” fine adjustment of the X & Y axis as well as
30° θ adjustment.
The ATH-1000B uses the Basic Head assembly
and provides 4” of Z axis adjustment.
Part No.
ATH-1000A
ATH-1000B
ATH-RAIL-12
ATH-BASE
1
1
2
Description
Adjustable Tool Holder, Advanced Head (without base plate)*
Adjustable Tool Holder, Basic Head (without base plate)*
Board Holder Rail for ATH-1000, 12"
Both ATH-1000A and ATH-1000B are supplied with an 8"
rail as standard (ATH-RAIL-8).
Base assembly for ATH-1000A and ATH-1000B
* As part of the MRS-1000, the ATH-1000 is attached to the back of the PCT-1000,
see page 23. The ATH-BASE can be ordered separately when the ATH-1000 is used
as a stand-alone unit.
2
LM-1000 Light Magnifier
3
Key Features & Benefits
Integrated light and magnifier
4x magnification lens
Integrated LED lighting system for shadow free illumination
Can be used with the MRS System or as standalone operation
Part No.
LM-1000
LM-BP
4
3
4
Description
Light Magnifier (without base plate)*
Base Plate for Light Magnifier
* As part of the MRS-1000, the LM-1000 is attached to the back of the PCT-1000,
see page 23.The LM-BP can be ordered separately when the LM-1000 is used as a
stand-alone unit.
Technical Specifications
Weight
Magnification
Lighting
Power
2.9kg (6.5 lbs)
4x
8 LEDs, white
24V DC
24
PCT-100 Focused Convection Pre-heater
The PCT-100 is a focused convection pre-heater
that is designed to provide extra heat capacity for
demanding applications.
Unlike conventional pre-heaters, the PCT-100
Focused Convection Pre-heater directly targets
the underside PCB providing a substantial thermal
boost for lead- free processes.
1
Key Features & Benefits
For hand soldering, through-hole desoldering,
hot air SMT rework, lead-free, multi-layer boards
and assemblies with large ground planes
Improved process time and exceptional control
of potentially damaging temperatures
Vented top plate allows the PCB to be placed
directly over the heater for maximum heat transfer
Integrated or stand-alone board holder
Optional adjustable-angle arm rest
2
Part No.
PCT-100-11
PCT-100-21
PCT-101-11
PCT-101-21
PCT-102-11
PCT-102-21
PCT-103-11
PCT-103-21
PCT-1HE-11
PCT-1HE-21
BH-010
BH-100
PCT-AR
PCT-ARPAD
1
1
2
2
3
3
4
4
Description
Pre-heater 115V
Pre-heater 230V
Pre-heater 115V with Arm Rest
Pre-heater 230V with Arm Rest
Pre-heater 115V with Arm Rest and
Boardholder
Pre-heater 230V with Arm Rest and
Boardholder
Pre-heater 115V with Arm Rest and
Integrated Boardholder
Pre-heater 230V with Arm Rest and
Integrated Boardholder
Heating Element Replacement for
PCT-100 115V
Heating Element Replacement for
PCT-100 230V
Integrated Boardholder for PCT-100
Boardholder for PCT-100
Arm Rest for PCT-100
Replacement Pad for Arm Rest PCT-AR
Technical Specifications
Input Voltage
Heater Rating
Storage Temperature
3
Environmental Temperature
Air Flow
Control Temperature
25
4
Surface Resistivity ESD
Dimensions (L x W x H)
Weight
Certificate/Approvals
115 V (PCT-100-11)
230 V (PCT-100-21)
450 W
-10°C—60°C
(14°F—140°F)
0°C—40°C
(32°F—104°F)
0.2 CFM (280 l/min)
Variable up to 300°C
(572°F)
106Ω - 1011Ω
205 x 155 x 65 mm
(8" x 6.1" x 2.6")
1.6 kg (3.5 lbs)
cTUVus, CE
See more Board Holders on pages 24 and 26
Board Holders for PCT-1000 & PCT-100 Pre-heaters
BH-100 Board Holder. Recommended for use with the PCT-100 Pre-heater
BH-1000 Post-Rail Board Holder. Includes: 4 posts, 2 rails with sliding clips, 4 support pins and flat-head support
BH-PK1000 Board Holder Pin Kit. Includes: 2 discs,2 long pins, 2 short pins
ATH-1000(A or B) + ATH-BASE
ATH-1000(A or B) + PCT-1000
A = Advanced Head - B = Basic Head
26
HCT-900 Hand Held Convection Tool
The HCT-900 Hand Held Convection Tool offers
a low cost, versatile rework solution for a
wide variety of production and rework application
challenges:
Rework a wide range of simple and complex
SMT components
Rework pin in-hole devices such as sockets
and connectors
Remove solder shorts and splashes by using it
with solder braid and flux
Plastic applications such as applying shrink
wrap to components
Key Features & Benefits
Versatile Hot Air Tool for soldering and
desoldering applications
Robust and compact design
Analog controls for both airflow and heat
Closed loop feedback circuit controls the
temperature
Unique low noise air pump (less than 45 db)
provides precise airflow control
Fully ESD compliant
Part No.
Description
HCT-HE-11
Heating Element, Replacement, 115V
HCT-900-11
HCT-900-21
HCT-HE-21
27
115V Hand Held Convection Tool
230V Hand Held Convection Tool
Heating Element, Replacement, 230V
A closed loop feedback
circuit allows the desired
temperature to be
achieved and maintained
regardless of changes in
the volume of airflow.
The HCT-900 can be used for the removal and refitting
of electronic components, including lead-free, from 0201
up to 304 pin QFP.
HCT-900 Hand Held Convection Tool
Nozzle Selection
The HCT-900 is supplied with a standard single jet H-D50 (0.2", 5.0mm) nozzle.
In addition, two rework nozzle kits, predefined for specific applications, are
available, as well as a full selection of nozzles.
NZKT-1
NZKT-2
Nozzle Kit for Chip Resistors, SOIC & TSOP Packages. Includes (one each):
• H-D25
• H-SL16
• H-SL28
• H-SOJ40
• H-TS48
Nozzle Kit for PLCC, QFP & BQFP packages. Includes (one each):
• H-P20
• H-P44
• H-P84
• H-Q1420
• H-Q2626
Model
H-P20
H-P28
H-P32
H-P44
H-P52
H-P68
H-P84
H-Q07
H-Q10
H-Q14
H-Q1420
H-Q28
H-BQ23
H-Q3232
H-BQ38
H-Q2626
Technical Specifications
Input Line Voltage
Power
Air Pump Type
Air Flow
Control Temperature
Dimensions (L x W x H)
Noise Level
Surface Resistivity
Weight
Certification / Approvals
H-S16
H-SL16
H-SL20
H-SL24
H-SL28
H-SL44
H-SOJ32
H-SOJ40
H-TS24
H-TS32
H-TS40
H-TS48
H-TSW24
H-TSW44
Model
H-D25
H-D50
H-D120
Chip Type
PLCC-20
PLCC-28
PLCC-32
PLCC-44
PLCC-52
PLCC-68
PLCC-84
QFP-48
QFP-44
QFP-52,80
QFP-64,80,100
QFP-120,128,144,160
BQFP-100
QFP-240
BQFP-196
QFP-208
SOIC 14,16
SOL 14,16
SOL 20,20J
SOL 24,24J
SOL 28
SOL 44
SOJ 32
SOJ 40
TSOP 20-24
TSOP 28-32
TSOP 40
TSOP 48
TSOP 20-24
TSOP 24-28/40-44
ø A (mm)
2.5 (0.1")
5.0 (0.2")
12.0 (0.47")
A mm (in)
11.9 (0.47")
14.5 (0.57")
16.9 (0.67")
19.5 (0.77")
22.0 (0.86")
27.0 (1.06")
32.4 (1.28")
8.4 (0.33")
13.4 (0.53")
17.3 (0.68")
23.4 (0.92")
31.2 (1.23")
22.4 (0.88")
34.5 (1.36")
37.7 (1.48")
29.8 (1.17")
6.8 (0.27")
10.6 (0.41")
10.6 (0.41")
10.6 (0.41")
10.6 (0.41")
16.0 (0.41")
13.5 (0.53")
13.5 (0.53")
17.0 (0.67")
21.0 (0.83")
21.0 (0.83")
21.0 (0.83")
10.2 (0.4")
12.7 (0.5")
230 V HCT-900-21 / 115V HCT-900-11
320 W
Diaphragm
6-25 l/min
100ºC - 500ºC (212ºF - 932ºF)
210 x 170 x 140 mm (8.7" x 6.7" x 5.5")
Less than 46 dBA
Unit: 105Ω - 106Ω. Hand-piece & tube: 107Ω - 1011Ω
4.7Kg (10.4 lbs)
cTUVus, CE
B mm (in)
11.9 (0.46")
14.5 (0.57")
14.3 (0.56")
19.5 (0.77")
22.1 (0.87")
27.2 (1.07")
32.4 (1.28")
8.4 (0.33")
13.4 (0.53")
17.3 (0.68")
18.1 (0.71")
31.2 (1.23")
22.4 (0.88")
34.5 (1.36")
37.7 (1.48")
29.8 (1.17")
10.2 (0.4")
10.8 (0.43")
13.3 (0.52")
15.9 (0.63")
18.4 (0.72")
27.9 (1.1")
20.6 (0.81")
25.4 (1.0")
7.1 (0.28")
9.1 (0.36")
10.8 (0.43")
13.3 (0.52")
18.4 (0.72")
19.8 (1.78")
28
Fume Extraction Product Selection
SYSTEMS
BVX-101
tor
n*
top
t
ica
tio
on
ch
d
i
s
c
n
ine
t
n
n
r
it
tio
rm
tr
tra
ab
nc
Be
kI
t
e
n
c
x
i
x
u
A
C
c
s
/
s
a
n
E
F
t
o
U
m
tra
gU
eE
le
xtr
lex
Bl
le
lU
m
us
ble
Ar
le
Ex
nif
ltip
alo
ita
nu
ha
X
sE
rtic
rta
lum
ter
ng
u
l
n
g
p
i
x
e
m
i
a
i
a
o
V
o
i
l
A
S
E
M
F
T
V
P
O
P
B
D
P
G
ti
ac
BVX-103
BVX-201-KIT
BVX-201-KIT1 BVX-201
BVX-203
BTX-208
MFX-2200C-A
MFX-2200C-D
MFX-2206C-A
MFX-2206C-D
MFX-2200G-A
MFX-2200G-D
MFX-2206G-A
MFX-2206G-D
EC-1800
on
on
cti
s
er
Us
* all particle filter units are inclusive of a thin gas filter.
What are Solder Fume s?
5% Gases:
Acetone
Methyl Alcohol
Formaldehyde
Carbon Dioxide
Diterpine Acid
Carbon Monoxide
Isopropyl Alcohol
Health Implications of Solder Fumes
29
Largely seen as an irritant, solder smoke can
reduce the productivity of workers through a loss
of concentration as well as the accompanying
onset of fatigue and other health concerns as
shown in the illustration.
95% Particulates (Fumes)
Irritation to eyes
Dermatitis and acne
Occupational asthma
Headaches
Nosebleeds
Sore throats
Irritation to upper
respiratory tract
and lungs
BVX-100 Benchtop Single User Arm/Plenum System
Key Features & Benefits
Portable, single user fume extraction system
Low noise unit
No external ducting or compressor needed
Unit easily fits on any bench-top or under-bench
Innovative adaptor transforms the plenum into an arm
Powerful 85m3/hr-airflow rate
Immediate extraction of fumes, particles and vapors
Two filtration configurations: heavy soldering and light dust
or light duty organic solvent and adhesive applications
Bi-coloured LED light indicates when the filters are blocked
and require replacing
Compatible with BVX Arms (page 30)
Part No.
BVX-101
BVX-103
Description
Bench-Top, single user arm/plenum system, Pre-HEPA-Gas
Bench-Top, single user arm/plenum system, Pre-Gas
FG-BVX
FM-BVX
FP-BVX
Deep Bed Gas Filter
Main Filter (Combined HEPA/Gas)
Pre-Filter (Pack of 5)
BVX-ADT
BVX-IADT
BVX-BCK
BVX-CH01
BVX-TB01
Replacement Arm-To-Plenum Adaptor
Inverted Arm Adaptor, ESD Safe
Under Bench Mounting Bracket
Connection hose, 50mm (2") diameter, 1.8m (6') long
Table bracket with 2 C-clamps
Filters
Accessories
Technical Specifications
Static Pressure (suction force)
Fan Capacity
Flow Rate (with filter)
Air Inlets/Number of Stations
HEPA Efficiency
Noise Level
Dimensions (W x D x H)
Weight
Voltage
Frequency
Power
Certification
1250 Pa (5"WC)
110m3/h (65 cfm)
85m3/h (50 cfm)
1
99.97% at 0.3 micron
< 55 db A
300mm x 230mm x 290mm
(11.8" x 9.1" x 11.4")
9kg (20lbs)
100-240 VAC
50-60 Hz
85 watt
UL, CSA, CE
30
BVX-200 Two Stations Portable Filter Unit
Key Features & Benefits
Two station design for dynamic fume extraction
New brushless motor, quiet operation
Complete portability, placed under or next to the bench-top
Fitted with 2x 50mm (2") ∅ arms or 1x 63mm (2.5") ∅ arm
Main filter has a HEPA efficiency of 99.97% at 0.3 micron,
and an activated carbon filter to remove additional gases
Deep-bed gas filter for high capacity of gas filtration, such
as cleaning with solvents or conformal coatings
Audible alarm informs operators when filters need replacing
Easy access on/off remote switch
Compatible with Omniflex Arms and BVX Arms (page 30)
Part No.
BVX-201
BVX-203
BVX-201-KIT
BVX-201-KIT1
Description
Filter unit for 2 stations, Pre-HEPA-Gas
Filter unit for 2 stations, Pre-Deep Bed Gas
Filter unit with 2 BVX-ARML, Pre-HEPA-Gas
Filter unit with 2 BVX-ARM-K1, Pre-HEPA-Gas
FP-BVX200
FM-BVX200
FG-BVX200
Pre-Filter (Pack of 5)
Main Filter HEPA Carbon
Deep Bed Gas Filter
BVX-ARM-K1
1 BVX-ARM 760mm (30") long with 1.8m (6') long hose and
table bracket with C-clamps
1 BVX-ARM 760mm (30") long and table bracket with C-clamps
Arm flexible ESD safe, 760mm (30") long
Arm flexible ESD safe, 1.5m (59") long with arm clip
Table bracket with 2 C-clamps
Connection hose, 50mm (2") diameter, 1.8m (6') long
Connection hose, 50mm (2") diameter, 3.6m (12') long
Remote power switch
Filters
Accessories
BVX-ARM-K2
BVX-ARM
BVX-ARML
BVX-TB01
BVX-CH01
BVX-CH02
RPS-1
Technical Specifications
Static Pressure (suction force)
Fan Capacity
Flow Rate (with filter)
Air Inlets/Number of Stations
HEPA Efficiency
Noise Level
Dimensions (W x D x H)
31
Weight
Voltage
Frequency
Power
Certification
Max duct run
850 Pa (3.5"WC)
250m3/h (150 cfm)
2 x 75m3/h (45 cfm)
2
99.97% at 0.3 micron
< 55 db A
508mm x 254mm x 388mm
(20" x 10" x 15.3")
9kg (20lbs)
100-240 VAC
50-60 Hz
85 watt
UL, CSA, CE
3.6 m (12')
MFX-2200C Particle Fume Extraction System
The multi-user MFX-2200C Fume Extraction System provides
the ultimate performance in a compact size that easily fits
under most workbenches. It is ideal for removing solder fumes
and filtering laser fumes.
Key Features & Benefits
Excellent air flow performance
Large, pleated pre-filter
HEPA filter rating of 99.97% at 0.3 micron
Casters as standard
Dust filter seal keeps filter housing clean
Minimum operating noise
Compact size, unit fits under most workbenches
Connects up to 4 Omniflex arms with rectangular nozzle
(EA1122) or large hood (EA1126)
Connects up to 8 BVX arms or 8 Omniflex arms with tapered
nozzle (EA1124)
Compatible with Omniflex Arms and BVX Arms (page 30)
Part No.
MFX-2200C-A
MFX-2206C-A
MFX-2200C-D
MFX-2206C-D
Description
Particle Fume Extraction System Analog 110V
Particle Fume Extraction System Analog 230V
Particle Fume Extraction System Digital 110V
Particle Fume Extraction System Digital 230V
FIL22P030
FIL22H070
Prefilter Pleated 60% Efficiency (Pack of 2)
Combination Filter HEPA/Carbon
AC2204
Top cover with 2 air inlets Ø100mm (4") and 2 air inlets Ø
63mm (2.5")
Filters
Accessories
Technical Specifications
Controls and Filter Monitor
Unit On/Off Switch
with power indicator
Thermal overload
protection
Analog models with
filter status gauge
Digital models
with filter status
indicator lights and
other control options
Air Inlet Openings
Fan Capacity
Flow Rate
HEPA Efficiency
Static Pressure
Power Supply
Power
Noise Level
Dimensions (W x D x H)
Weight
Certification
Max duct run
110V Units
4 x Ø2.5"
600 cfm
400 cfm
99.97% at 0.3 micron
4.5" WC Max
230V Units
4 x Ø63mm
900m3/h
600m3/h
99.97% at 0.3 micron
1075 Pa
100-120VAC, 60Hz 220-240VAC, 50Hz
400 Watt
58 dbA
17.7" x 20.7" x 26.4"
93 lbs
UL, CSA
100'
400 Watt
58 dbA
450 x 525 x 670mm
43 Kg
CE
30 m
32
MFX-2200G Gas Fume Filtration System
The MFX-2200G Fume Extraction System has been
specifically designed for the removal of gases and vapors
from a range of heavy duty bench-top applications, including
solvent cleaning, gluing/bonding and conformal coatings.
Key Features & Benefits
High capacity gas filter cartridge ensures a long dwell-time of
the gases inside the filter media
Large, pleated pre-filter
Casters as standard
Minimum operating noise
Provides air flow for two exhaust cabinets
The unit lid features 100mm (4") and 63mm (2.5") air inlet
flanges suitable for the connection of exhaust arms or cabinets
Compatible with Omniflex Arms and BVX Arms (page 30)
Compatible with EC1800 Exhaust Cabinet (page 32)
Part No.
MFX-2200G-A
MFX-2206G-A
MFX-2200G-D
MFX-2206G-D
Description
Gas Fume Extraction System Analog 110V
Gas Fume Extraction System Analog 230V
Gas Fume Extraction System Digital 110V
Gas Fume Extraction System Digital 230V
FIL22P040
FIL22G010
FIL22G020
Prefilter Pleated 85% Efficiency
Gas Filter Cartridge 11kg (25lbs)
Carbon Refill Kit 11kg (25lbs)
AC2202
Top cover with 4 air inlets Ø 63mm (2.5")
Filters
Accessories
Technical Specifications
PleatedPre-Filter
Pre-Filter
Pleated
Gas Filter
Gas Filter
11kgIbs)
(25 lbs)
11 kg (25
Activated
Carbon
Activated
Carbon
After Filter
After-Filter
33
Air Inlet Openings
Fan Capacity
Flow Rate
Static Pressure
110V Units
2xØ4" & 2xØ2.5"
600 cfm
350 cfm
4.5" WC Max
230V Units
2xØ100mm & 2xØ63mm
900m3/h
550m3/h
Power
400 Watt
400 Watt
Power Supply
Noise Level
Dimensions (W x D x H)
Weight
Certification
Max duct run
1075 Pa
100-120VAC, 60Hz 220-240VAC, 50Hz
58 dbA
17.7" x 20.7" x 26.4"
115 lbs
UL, CSA
100'
58 dbA
450 x 525 x 670mm
52 Kg
CE
30 m
Omniflex & BVX Arms
The Omniflex Arms (Ø63mm) are designed for higher airflow
rates and effective fume capture from greater distances. A
unique ball/socket design provides an unmatched flexibility in
manoeuvring and positioning. The arms can be adjusted in
working length or radius, simply by adding or removing
Omniflex components. ESD conformance is ensured through
the use of fully conductive material.
Key Features & Benefits
140m3/h (85cfm) air flow rating (varies with nozzle)
63mm (2.5") diameter
0.6m (24") long with optional extensions of 300mm (12")
Omniflex Arms are compatible with BVX-200* and MFX units
4
1
2
3
Part No.
EA1122
EA1124
EA1126
AC1101
AC1102
Description
Omniflex Arm ESD with Rectangular Nozzle
Omniflex Arm ESD with Tapered Nozzle
Omniflex Arm ESD with Large Hood 350 x 212mm (14" x 8.5")
Damper for Omniflex Arm
Omniflex Arm Extension 30cm (12")
2
3
1
4
*BVX-200 series is only rated for one EA1122 arm, one EA1126 arm or two EA1124 arms.
The BVX Arms (Ø50mm) are most economic solution while
providing good airflow rates and high flexibility. The spiral
rolled duct can be tightened in stiffness and can be positioned
precisely. The BVX Arm-K2 kit includes a mounting plate and
c-clamps for universal mounting. A Y-connection piece is
available to connect two BVX Arms to one hose.
Key Features & Benefits
5
75m3/h (45cfm) air flow rating
50mm (2") ducting with 40mm (1.75") nozzle
710mm (28") long
BVX Arms compatible with all units
Part No.
BVX-ARM-K1
BVX-ARM-K2
BVX-ARM
BVX-ARML
7
6
5
Description
1 BVX-ARM 760mm (30") long with 1.8m (6') long hose and
table bracket with C-clamps
1 BVX-ARM 760mm (30") long and table bracket with C-clamps
Arm flexible ESD safe, 760mm (30") long
Arm flexible ESD safe, 1.5m (59") long with arm clip
Connection Hoses for Omniflex and BVX Arms
CH0251
CH0252
CH0253
AC2025
6
6
6
7
Connection Hose 2.5m xØ63mm (8" x 2.5") with clamps
Connection Hose 3.5m xØ63mm (12" x 2.5") with clamps
Connection Hose 7.5m xØ63mm (25" x 2.5") with clamps
Y-Piece for Ø63mm (2.5") hose with clamps
34
BTX-208 Portable Tip Extraction Unit
Key Features & Benefits
High performance extraction directly from the tip of any iron
Easy extraction network configuration for up to 8 benches
Complete portability. Designed for under-bench installation
Main filter has a HEPA efficiency of 99.97% at 0.3 micron,
and an activated carbon filter to remove gases
Both pre- and main- filters can be changed independently
Plug-and-play ducting system for simple, flexible low cost
solution and fast installations
Universal hose connection kit
Part No.
BTX-208
Description
Filter Unit for 8 Tip Extraction Stations, Pre/HEPA/Gas
FP-BVX200
FM-BVX200
Pre-Filters (pack of 5)
Main Filter, HEPA 99.95% / Carbon
BTX-CK2-25
BTX-CK4-50
BTX-CK4-75
Connection Kit for 2-4 stations with 2.5m (8') Long Hose
Connection Kit for 4-8 stations with 5m (16') Long Hose
Connection Kit for 4-8 stations with 7.5m (25') Long Hose
Filters
CONNECTION KITS:
Individual Parts
CH0121
1 Flexible Hose ∅35mm x 2.5m (8') Long
CH0122
1 Flexible Hose ∅35mm x 5m (16') Long
CH0123
1 Flexible Hose ∅35mm x 7.5m (25') Long
AC-TX001-4 2 Couplings with 2 Glands 5.6mm (pack of 4)
18566S-5
3 End Plug (Pack of 5)
AC-TX002-2 4 T-Piece Connector (pack of 2)
19115S-10 5 Pipe Clip (pack of 10)
CONNECTION KITS
Max number of stations
when using 5.6mm tubes
1
2
3
4
5
-
single-row bench
double-row bench
Flexible Hose Ø35mm (1.25")
Coupling with 2 Glands 5.6mm
End Plug
T-piece Connector
Pipe Clip
Roll of Vinyl Tape
BTX-CK2-25
2
4
Qty
2.5m (8")
2
1
0
2
1
BTX-CK4-50
4
8
Qty
5.0m (16")
4
2
1
5
1
BTX-CK4-75
4
8
Qty
7.5m (25')
4
2
1
5
1
1
4
35
3
2
5
Couplings with 2 glands and pipe clips
Vacuum tube to soldering iron
7
8
6
6
Iron Adapter Kits
AC-FX1
Universal tip extraction iron adapter clip includes:
BTX-UC01
6
2 x universal clips
18574S-5
7
1 x silicon hose
DS03-910-5
1 x cleaning brush
20233S-5
8
1 x stainless tube
20237S-5
4 x S clips
18576S-5
1 x connecting gland
Other tip extraction iron adapter kits available:
www.okinternational.com/product_fume/btx_208
Technical Specifications
Max. number of stations
Flow Rate per station
Noise Level
Dimensions (W x D x H)
Weight
Voltage
Frequency
Power
Max Duct Run
Certification
8
>28 l/min
< 55 db A
508mm x 254mm x 388mm
(20" x 10" x 15.3")
9kg (20lbs)
100-240 VAC
50-60 Hz
85 Watt
30m (100')
UL/CSA/CE
EC1800 Exhaust Cabinet
The EC1800 is an ideal bench top exhaust cabinet for applications
such as volatile vapors and gases with high toxic levels.
A hinged and clear viewing panel maintains excellent visibility while
at the same time reducing the airflow demand on the cabinet.
Key Features & Benefits
◗ Bench Top exhaust cabinet
◗ Offers operators high levels of protection
◗ Easy Assembly
◗ Dimensions (W x D x H) 760 x 510 x 560mm (30" x 20" x 22")
◗ Connection Flange Ø100mm (4")
◗ Requires MFX-2200G-A/D Gas Fume Filtration System (page 29)
Part No.
EC1800
CH0047
Description
Exhaust Cabinet with clear viewing panel
Connection hose 2.5m (8') Long Ø100mm (4") with Clamps
36
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SYSTEMS
DX-250
DX-350
DX-255
DX-355
924-DFV
i
ps
924-DFV-VAC
TE Series
BT Series
TS-P Series
TT Series
Tutorial Time-Pressure Dispensing
Time pressure dispensing is the most common dispensing
method used today. Its popularity stems from the need
for process control and the fact it is possible to dispense
from disposable containers without the need for cleaning.
Factors affecting dispensing
PRESSURE: Increasing fluid pressure will increase dot
size and vice versa
TIME: Increasing dispense time will increase dot size
and vice versa
TIP SIZE: Larger inside diameter (orifice) tip results in
bigger dot size
Basic dispensing guidelines
Small shot size = small tip, low fluid pressure, short
dispense time
Large shot size = larger tip, higher fluid pressure,
longer dispense time
Low viscosity fluid = small tip, low pressure, time as
required
High viscosity fluid = larger tip (tapered needles
recommended), high pressure, time as required
Position the syringe barrel at a 45 angle
Position the tip close to the work surface then activate
the dispensing cycle and keep the syringe barrel in the
same position until the cycle is completed
If vacuum “suck-back” is needed, use only enough
vacuum to draw back fluid into dispense tip. Excessive
vacuum could draw air into the fluid and also could draw
fluid into the dispenser
0
37
ub
DX-250 Series Digital Dispenser
The DX-250 Series is a high performance Digital Dispenser.
Complete with a range of accessories, the micro-air dispensing
system unites affordability with high accuracy and repeatability
for exceptional results.
These user friendly fluid dispensing systems include a digital
timer with a rotary control time knob for easy setup and a
vacuum suck-back control for all viscosities of fluids.
Key Features & Benefits
Small footprint and lightweight
Economical dispenser
Highly accurate and repeatable micro-air dispensing
Digital timer and vacuum controls
Available in two versions of operating pressure: 0 to 100 psi
for general applications, and 0 to 15 psi for specific low
viscosity applications
Packaged ready to use with a universal power supply, foot
switch, air hose, sample tips, syringe barrels and adapter.
Part No.
DX-250
DX-255
Description
Digital Dispenser 0 to 100 psi (0 to 6.9 bar)
Digital Dispenser 0 to 15 psi (0 to 1.0 bar)
Technical Specifications
Size (W x L x H)
Weight
Cycle Rate
Timing Range
Timing Tolerances
Input Voltage
Input Frequency
Cycle Mode
Certification
Warranty
152mm x 165mm x 178mm (6" x 6.5" x 7")
1.2Kg (2.6 lb)
600 cycle/minute
0.020 to 60.000 seconds
+/- 0.001%
100-240 VAC
50-60 Hz
TIMED, PURGE
CE, TUV-GS, NRTL
1 year
38
DX-350 Series Digital Dispenser
The DX-350 Series is a microprocessor-driven and fully digital
Dispenser. Intuitive to use, the DX-350 dispenses low, medium
and high-viscosity fluids accurately and consistently.
The firmware provides the option of programming up to 10
varied, sequenced or individual shots.
The DX-350 includes an adjustable vacuum-driven “suck-back”
to control material “tailing” and waste.
Key Features & Benefits
Small footprint and lightweight
10 programmable dispense routines and 4 operating modes
Digital timer, pressure and vacuum read-outs
Accurate reproduction of sequences of beads or dots
Adjustable vacuum feature for controlling drips of fluid
between dispense cycles
Available in two versions of operating pressure: 0 to 100 psi
for general applications, and 0 to 15 psi for specific low
viscosity applications
Packaged ready to use with a universal power supply, foot
switch, air hose, sample tips, syringe barrels and adapter
Part No.
DX-350
DX-355
Description
Digital Dispenser 0 to 100 psi (0 to 6.9 bar)
Digital Dispenser 0 to 15 psi (0 to 1.0 bar)
Technical Specifications
39
Size (W x L x H)
Weight
Cycle Rate
Timing Range
Timing Tolerances
Input Voltage
Input Frequency
Memories
Cycle Mode
Certification
Warranty
152mm x 165mm x 178mm (6" x 6.5" x 7")
1.2Kg (2.6 lb)
1200 cycle/minute
0.008 to 60.000 seconds
+/- 0.001%
100-240 VAC
50-60 Hz
10 programmable
TIMED, INTERRUPT, TEACH, PURGE
CE, TUV-GS, NRTL
1 year
924-DFV Series Foot Valve Dispenser
The 924-DFV Series Foot Valve Dispenser offers increased
production combined with dispenser economy. Floor mounted,
they have a built in pressure regulator, pressure gauge and a
unique fast-dump, three-way air valve. Output rate and shot
size are operator controlled.
The 924-DFV is the ideal basic dispensing unit for most general
applications of adhesives, sealants, coatings and compounds.
The 924-DFV-VAC features a vacuum suck-back to prevent
very thin materials from dripping to reduce tailing or stringing
with thicker materials.
Key Features & Benefits
Ideal for applications where electricity is prohibited
Robust design
Floor mounted conserves bench space
No programming required
Part No.
924-DFV
924-DFV-VAC
Description
Foot Valve Dispenser
Foot Valve Dispenser with Vacuum
Technical Specifications
Size (W x L x H)
Weight
Input Pressure
Operating Pressure
Cycle Mode
Vacuum Force
Warranty
124mm x 206mm x 121mm (8.1" x 4.9" x 4.7")
1.8Kg (4 lb)
100 psi max (6.9 bar)
Up to 100 psi (6.9 bar)
Manual
Up to 15” of Hg (924-DFV-VAC only)
1 year
40
Dispensing Tips
TE Tips Series
Stainless-steel cannula with a double Helix polypropylene hub
Burr-free and electro-polished cannula for unobstructed and
consistent material flow
Silicone and chloride free
Sold in packs of 50
Gauge
14
15
18
20
21
22
23
25
27
30
32
1/4"
(6.35mm)
918025-TE
920025-TE
921025-TE
922025-TE
923025-TE
925025-TE
927025-TE
930025-TE
932025-TE
1/2"
(12.7mm)
914050-TE
915050-TE
918050-TE
920050-TE
921050-TE
922050-TE
923050-TE
925050-TE
927050-TE
930050-TE
1"
(25.4mm)
914100-TE
915100-TE
918100-TE
920100-TE
921100-TE
922100-TE
923100-TE
1-1/2"
(38.1mm)
914150-TE
915150-TE
918150-TE
920150-TE
921150-TE
922150-TE
923150-TE
TE Bent Tip Series
Precision bent tips at 45º and 90º angles
Perfect for dispensing fluid in hard to reach places
Sold in packs of 50
Gauge
14
15
18
20
21
22
23
25
27
30
1/2" (12.7mm)
90º
45º
914050-90BTE
914050-45BTE
915050-90BTE
915050-45BTE
918050-90BTE
918050-45BTE
920050-90BTE
920050-45BTE
921050-90BTE
921050-45BTE
922050-90BTE
922050-45BTE
923050-90BTE
923050-45BTE
925050-90BTE
925050-45BTE
927050-90BTE
927050-45BTE
930050-90BTE
930050-45BTE
Color Coding and Gauge For TE Series and TE Bent Tips
41
Gauge
14
15
18
20
21
22
23
25
27
30
32
Colour
Olive
Amber
Green
Pink
Purple
Blue
Orange
Red
Clear
Lavender
Yellow
I.D. (inches)
0.063
0.054
0.033
0.024
0.020
0.016
0.013
0.010
0.008
0.006
0.004
1-1/2" (38.1mm)
45º
914150-45BTE
918150-45BTE
921150-45BTE
!.D.(mm)
1.600
1.371
0.838
0.610
0.508
0.406
0.330
0.254
0.203
0.152
0.102
Dispensing Tips
BT Series
Double Helix Brush Tips for "spread" applications such as glues
and other materials.
Soft brush is made of Red Sable
Stiff brush is made of Nylon
Available in packs of 12.
Gauge
16
18
22
Soft Bristle
916BT-SOFT
918BT-SOFT
922BT-SOFT
Stiff Bristle
916BT-STIFF
918BT-STIFF
922BT-STIFF
TS-P Plastic Series Tips
Flexible tips allow access to hard to reach areas
1-1/2" but length can also be customized
Ideal for CA applications
Both hub and cannula are made from polypropylene
Sold in packs of 50
Gauge
15
16
18
20
22
25
Colour
Grey
Brown
Pink
Yellow
Black
Red
TS-P Needle
915150-PTS
916150-PTS
918150-PTS
920150-PTS
922150-PTS
925150-PTS
TT Series Tips
Molded in high density polyethylene with UV light block additive
Include a double Helix luer lock hub
Tapered tip prevents blockage and increases the flow of high
viscosity materials
Sold in packs of 50
Gauge
14
16
18
20
22
25
27
Colour
Olive
Grey
Green
Pink
Blue
Red
Clear
Dispensing Tip Kit
TT Needle
914125-DHUV
916125-DHUV
918125-DHUV
920125-DHUV
922125-DHUV
925125-DHUV
927125-DHUV
Kit contains a selection of most popular TE, TE Bent and TT tips
900-NK
Dispensing Tip Kit
42
Dispensing Consumables
End Caps
Designed to seal large end of the syringe barrel
Ensure no contaminants come in contact with material during storage
Made from polyethylene
Available in packs of 50
Size
3cc
5cc
10cc
30/55cc
End Cap
903-EC
905-EC
910-EC
93055-EC
Air Powered Pistons
Wiper Pistons provide a seal for low to medium viscosity fluids
Straight Wall Pistons for reduced stringing with medium to high viscosity fluids
Both styles of pistons are made from polyethylene
Sold in packs of 50
Size
3cc
5cc
10cc
30/55cc
Wiper Piston
(White)
903-WW
905-WW
910-WW
93055-WW
Syringe barrels
Straight Wall
(Red)
903-SWR
905-SWR
910-SWR
93055-SWR
Unique ultra-low draft of inner diameter yield high accuracy and stability
Industry compliant silicone / chloride free, low friction polypropylene
3 colours: Natural for most generic applications, Amber for protection
of UV/visible light block (up to 520nm), Black for total light block
Sold in packs of 50
Size
3cc
5cc
10cc
30cc
55cc
Tip Cap
Natural
903-N
905-N
910-N
930-N
955-N
Dark Amber
903-D
905-D
910-D
930-D
955-D
Black
903-B
905-B
910-B
930-B
955-B
Use to seal syringe barrel when not in use
Fits all syringe sizes
Made from polypropylene
Sold in packs of 50
900-ORTC
900-BTC
43
Tip Care Double Helix Thread Orange
Tip Care Double Helix Thread Black
Syringe Assembly Kits
Packaged together in ready-to-use
kits of 50 each (syringe and Wiper
Piston, without piston inserted)
Size
3cc
5cc
10cc
30cc
55cc
Natural
903-NW
905-NW
910-NW
930-NW
955-NW
Dispensing Accessories
Receiver Head Assembly
◗ Connecting link between time/pressure controllers and Syringe assemblies
◗ Provides a safe connection for accident proof dispensing
◗ Available with 3 or 6 feet of tubing
◗ Includes: receiver head with O-ring, tubing and male quick connector
◗ Receiver heads are made of Delrin®
◗ Sold individually
Size
3cc
5cc
10cc
30/55cc
3' Hose
903-3RHB
905-3RHB
910-3RHB
93055-3RHB
6' Hose
903-6RHB
905-6RHB
910-6RHB
93055-6RHB
Manual Syringe Gun
◗ Lightweight barrel applicator gun
◗ Provides excellent control for medium/high viscosity products
◗ Easy to use. No dripping or mess
Size
5cc
10cc
30cc
55cc
Manual Syringe Gun
905-MSG
910-MSG
930-MSG
955-MSG
Vacuum Pencil
◗ Use for pick and place function
◗ Stand-alone vacuum pick-up requires shop air
◗ Optional Mixed Kit of Vacuum Cups also available
TS8120
Vacuum Pick Up Assembly
Syringe Holder
◗ Use for 900 Series syringes
SH-300
Syringe Holder
Finger Switch Assembly
◗ Use with OKi dispensers and syringes in place of a foot pedal
◗ Provides control at your finger tip
DX9010
Finger Switch Assembly for DX Series Dispenser
44
Metcal MX-5000 Soldering, Desoldering and Rework Systems
Discover our Metcal range at www.metcal.com or ask for our
Metcal catalogue.
The new MX-5000 Soldering, Desoldering and Rework System is the
next generation of the trusted Metcal Soldering Systems that enable
increased productivity and process control for a wide range of applications.
More power: With nearly double the power of its predecessor, the
MX-5000 time-to-recovery increases production rates and throughput.
Improved ergonomics: The new UltraFine™ Hand-piece features a
new generation of extremely fine diameter cartridges in a slim handle.
Greater process control: SmartHeat® Technology in every MX-5000
System means that soldering and rework are always performed at
safe, controlled temperatures.
Built-in power indication meter with digital display and bar graph that
dynamically provides the operator with feedback on the status of the
soldering operation.
The four hand-pieces available for the MX-5000 will make the task at
hand seem effortless.
The new Metcal TipSaver™ Workstand improves tip life as well as
operator ergonomics.
More videos and
product info at
www.metcal.com
Join our Metcal Facebook page
www.youtube.com/user/metcalman
45
Metcal APR-5000 Precision Advanced Package Rework Systems
Discover our APR range at www.okinternational.com and soon on
www.metcal.com and in our new Metcal catalogue.
The APR-5000 Series incorporate state-of-the-art vision, and closedloop time, temperature and airflow control.
Economical and easy-to-use, the APR-5000 Series delivers best-inclass BGA/CSP functionality with performance at an affordable price.
Easy-to-program multi-lingual software manages the five stages of
the reflow profile: pre-heat, soak, ramp, reflow and cooling.
Innovative single reflow/placement head and dual stage preheaters
help achieve a consistently small Delta T across the board and the
component.
The dual stage convective pre-heater can be switched between inner
and outer stage within the four heating zones of a profile to meet the
higher rework requirement of lead-free.
Two models are available: The APR-5000-DZ capabale of handling
boards up to 229mm x 381mm (9" x 15") and the APR-5000-XLS for
boards up to 622mm x 622mm (24.5" x 24.5").
46
BRO-OKI-09
www.okinternational.com
Mouser Electronics
Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
OK International:
SCV-CH30A SFV-CH30A HCT-FS2