Hydrogen Gas Purifiers for Fuel Cells H a n n o ve r ‐ A p r i l 1 3 , 2 0 1 5 M a rco S u c c i making innovation happen, together Outline Short introduction to Saes Pure Gas, Inc. Technologies for the purification of hydrogen Purifiers for Fuel Cells Conclusions making innovation happen, together SAES Pure Gas, Inc. Leveraging the unique competence of gas impurity sorption and gas purification equipment design, SAES Pure Gas is the world leader in gas purification technologies. SAES has the largest offering of equipment solutions to purify all gases for the manufacturing of silicon based semiconductor devices, LEDs, fiber optics, LCDs and OLEDs (display industry), and photovoltaic devices. Point of Use Customer Service MegaTorr making innovation happen, together Pure Gas Handling BULK GAS PURIFIERS POINT OF USE AMC ANALYSIS Main applications Main applications Large volume gas handling for industrial uses: Silicon Semiconductor Flat Panel Displays LED Power Devices Zero Air for Car Exhaust Analysis Gas handling next to the process chamber for: Chemical Vapor Deposition Epitaxial Growth Etching Metallization Photolithography Emerging Technology (Fuel Cells, Solar, Diamond Thin Films etc.) Pressurized Gases (N₂, CDA, etc.) Ambient Air/Cleanroom monitoring CUSTOMER SERVICE Main applications making innovation happen, together Technologies for Hydrogen Purification The most common technologies for H2 purification: PSA (Pressure Swing Absorption) Membrane (non precious metal) Electrochemical purification and compression Adsorber Purifiers Regenerable Adsorber Purifiers Getter Based Purifiers Palladium Purifiers Cryogenic Separation LED making innovation happen, together SAES Technologies for H2 Purification Adsorber Regenerable Adsorber Getter Palladium Membrane making innovation happen, together Adsorber Technology Total flexibility in size and configuration Flow rates up to 2,000 slpm Pressure ratings up to 200 bar Low pressure drop Minimal cost of ownership Regenerable offline Automated Microprocessor Controller Continuous purification Compact Low power consumption System Alarms H2 Leak Detection Sensor Vented Cabinet Purge making innovation happen, together Adsorber Technology Removes the following impurities: O2, H2O, CO, CO2, NH3, sulfur compounds and some hydrocarbons Transparent to N2, CH4, and rare gases Inlet gas purity: 3N or better Available for flow rates up to 1000 m3/h Low pressure drop Typical lifetime of the adsorber column: 1‐3 years Regenerable offline (no waste of H2 on site) or inline Works at room temperature making innovation happen, together Adsorber Purifier Typical Purity Levels making innovation happen, together Hydrogen Purification making innovation happen, together Removal of Different O2 and H2O Concentrations making innovation happen, together CO Removal making innovation happen, together Ammonia Removal making innovation happen, together Sulphur Compound Removal making innovation happen, together Purifier Specifications making innovation happen, together Palladium Membranes – How They Work Palladium (Pd) purifies by dissolving the H2 into the Pd membrane. The partial pressure across the membrane ‘pushes’ the H2 through the membrane. No other gas can pass through Pd. Purifiers operate between 380 and 410 degrees C. making innovation happen, together Palladium Technology All impurities (non‐hydrogen species) are removed – including oxygen, carbons, nitrogen, organics, inorganics and inert gases (Ar, He, etc.) Only allows hydrogen molecules to pass through to the outlet Inlet gas purity: 3N or even lower grade Available for flow rates up to 110 m3/h High pressure drop Operate at high temperature Unlimited lifetime – no regeneration or replacement due to consumable components About 2‐3% of the incoming H2 is lost to purge out the impurities making innovation happen, together Palladium Technology One Cell design Maximum Flow: 1 – 700 slpm (1‐42 Nm3/hr) With 20 bar in/8 bar out Over 25 sizes of cells available Two Cell design Maximum Flow: 1 – 1,400 slpm (1‐84 Nm3/hr) With 20 bar in/8 bar out Over 25 sizes of cells available making innovation happen, together Palladium Purifier Typical Purity Levels making innovation happen, together Palladium Purifier Typical Purity Levels making innovation happen, together Application of SPG Hydrogen Purifiers for use with FC High capacity sulphur removal purifiers for hydrogen and natural gas can protect Fuel Cells when the inlet sulphur content is in the range of 10‐20 ppm CO, H2O and other impurity removal to supply clean H2 to the Fuel Cell Pd purifiers to reduce impurity concentration(s) from thousands of ppm, N2 included, to low ppb level Under development a low cost solution to remove high concentration(s) of impurities, up to 20%‐30% in H2 making innovation happen, together Why Install a Gas Purifier? They protect the Fuel Cell stack from poor quality batches of hydrogen They ensure that a consistent quality of hydrogen supplied to the Fuel Cell Stack Purification improves the quality of hydrogen Decay or lifetime depend on H2 purity? making innovation happen, together Conclusions Existing technologies for H2 purification are capable of complying with the target set by ISO14687 for FC applications. Gas purification should be integrated into the H2 supply chain to guarantee stable and reliable H2 purity. Dedicated purifiers can be designed to seamlessly integrate with the H2 distribution chain. Gas purifiers can easily provide consistent H2 purity at the low levels needed for fuel cell applications. Cooperation between the various providers involved in the H2 supply chain is essential to minimize the H2 delivery costs at the required purity levels. SAES is available to study the impact of hydrogen and/or air purity on FC performance. making innovation happen, together Thank you for your attention w w w. s a e s g r o u p . c o m
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