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2
Tooling Examples
Industrial Tooling Example
Automobile Tooling Examples
J02 Gear Machining Solution
J19 Crankshaft
J04 Ship Building Industrial Solution
J20 Knuckle
J07 Role Machining Solution
J22 Brake
J08 Railway Industrial Solution
J24 Connecting Rod
J10 Pipe Industrial Solution
J26 Block
J12 Bearing working Solution
J28 Head
J13 Development Industrial Solution
J14 Aviation Industrial Solution
J18 Slitter Knife
TOOLING EXAMPLES
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Tooling Examples
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3
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Gear machining (External Gear)
Cutter For Roughing
Cutter For Medium
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working through ontrolled
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through Korloy’s own insert shape
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Cutter For Finishing: M20
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efficiency
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cutting action
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chip control and surface finish
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high feed machining
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Tooling Examples
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feed and depth
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structure and outstanding
rigidity
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working
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on the flange and
continuous working
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Industrial Tooling Example
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Gear machining (Internal Gear)
Cutter for Roughing
Cutter for Medium
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shape of internal gear
Cutter for Finishing
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accuracy of internal gear
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the same time and
unnecessariness of extra
working
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speed and high feed machining
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Tooling Examples
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3
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Ship building (Engine block)
Roughing cutter for cylinder block
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tool
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system provides quick change of
insert
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High precision and high efficiency
indexable drill
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speed and high feed machining
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chip control and surface finish
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Cylinder block cam shaft boring cutter (Aluminum body cutter)
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Tooling Examples
Industrial Tooling Example
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Cylinder block roughing and medium (Both)
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applications
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High rake-angle applied cylinder block roughing cutter
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machining applications that have the
tendency to create chatter
Adjustable medium machining cutter
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provides excellent surface finish
Cylinder block bearing cap seat machining cutter
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Tooling Examples
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5
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Ship building (Crank shaft / Propeller)
KORLOY exclusive screw-on type internal pin miller
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cutting performance with good chip forming
Periphery side of propeller machining tool
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get smooth cutting without
chatter
Top face of propeller machining tool
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Tooling Examples
Industrial Tooling Example
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Role machining (Body / Shape / Parting-off)
Role machining (Body / Shape / Parting-off)
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NC6210
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carbide
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prevents damage from cutting load. (Photo shows edge damage
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Parting-off Roll
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control even in deep grooving
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excellent wear resistance
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For roughing and
medium of external
turning
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External turning of Roll
Forming and grooving of Roll
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workpiece materials and cutting conditions
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fracture of insert
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carbide
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Tooling Examples
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7
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Railway Industry (Separator / Crossing / Rail)
Rail separator joint face milling cutter
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customer’s requests
Cutter for top of guard-rail working
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upon customer’s requests
Cutter for repairing rail
Periphery face milling for the
top side of rail way
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requested repairing
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8
Tooling Examples
Industrial Tooling Example
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Rail Industry (Wheel)
The type of LNUX for the working of wheel (Repair)
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it generates a low
load with good
chips
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cutting edge with good
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RCMX insert for rail way wheel
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procedure
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condition
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VT chip breaker
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cutting depth
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impact resistance
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SL chip breaker
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application range
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with long tool life
SB chip breaker
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control at low
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procedure
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insert
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roughing design
having strong edge
strength with long
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TM chip breaker
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proper surface
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wear resistance
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Tooling Examples
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9
J Industrial Tooling Example
Pipe Industry (Edge milling)
“ X ” shape machining
“ I ” shape machining
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welding.
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clamping system
applied for the cutter
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of cutter as well as
strong clamping power
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10
Tooling Examples
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steel plant upon
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Pipe Industry (Bead removal / Parting-off / Chamfering)
Bead removal insert : External
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of melted welding material at
outside of pipe
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cutting edges
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part of melted welding
material at inside of pipe
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Application range
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removal
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removal
Applicable Inserts
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Chamfer Tool
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customer’s request
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effective cutting edges
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Tooling Examples
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11
J Industrial Tooling Example
Bearing
For external and facingworking
For facing
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For Internal and external R-chamfering
For R-chamfering
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For external working
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For internal working
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for internal and low working
For ray-way
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For external working
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For shield way
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internal and external
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12
Tooling Examples
Industrial Tooling Example
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Power Generation ( Wind Power Generation Shaft / Tower Flange)
VT Chip breaker
VH Chip breaker
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feed and deep cutting depth
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machining
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flange machining
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conditions
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provides excellent impact
resistance
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TM (Thread Milling)
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H-MAX
Solid end-mill for hardened material
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cutting edge preventing small chipping on it
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tool life at the machining of hard to cut material
having high hardness
RCMX type
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long tool life
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Vulcan Drills (VZD)
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conditions
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chip control and surface finish
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Tooling Examples
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13
J Industrial Tooling Example
Aviation Industry ( Engine / Turbine )
TPDB
High precision and high efficiency indexable drill
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machining
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ISO Turning
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special items for complicated and
various shape
Boring Bar
Internal Turning
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internal machining
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Solid end-mill for hard to cut material(IFSE3000)
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chip control
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14
Tooling Examples
Industrial Tooling Example
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Rich Mill
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unique geometry & high rake angle of cutting
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life
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Long tool life with protecting material
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Laser Mill
Multi-functional indexable end-mill
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screw
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tolerance
H-Max
Solid end-mill for hard material
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edge preventing small chipping on it
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life as the machining of hard to cut material having high hardness
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Tooling Examples
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15
J Industrial Tooling Example
Aviation Industry ( Landing Gear / Accessory )
HRMDouble
High efficient and cost effective tool utilizing a
double sided insert
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cutting edge insert
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of machining with multifunctional grooving tool
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Pro-X Mill
High-speed Aluminum Milling tool
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tight clamping of insert
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SSEA
Solid carbide end-mill for Aluminum machining
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16
Tooling Examples
Industrial Tooling Example
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KING DRILL
Optimal indexable drill design
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control and surface finish
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MLD (Mach Long Drill)
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Alpha Mill
Multi functional milling tool
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variety of cutters and inserts
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smooth cutting
Brazed End-Mill
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good sharpness
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temperature
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material.
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Tooling Examples
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J Industrial Tooling Example
Slitter Knife
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Application
For audio tape
For mangetic tape
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Tool selection
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Machining example
Broach cutter
Application
Order
Broach cutters apply to inner machining of metal
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For Aluminium
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Tooling Examples
Automobile Tooling Examples
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Automobile engine tooling example (Crank Shaft)
Oil Bore - Mach Long Drill(MLD)
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Oil Bore - Mach Long Drill(MLD)
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Pin & Journal - Crankshaft Cutter(Internal / External)
Post End - Alpha Mill
Flange End - Alpha Mill
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Tooling Examples
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J Automobile Tooling Examples
Automobile tooling example (Knuckle)
Micro Boring bar
Mach Drill
Micro Boring bar
Indexable Side Cutter(SPB)
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Tooling Examples
Future Mill(FMP)
Automobile Tooling Examples
Indexable Side Cutter(Tangential type)
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Indexable Side Cutter(Radial type)
Future Mill(FMP)
Step Drill
Drill(KING DRILL)
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Tooling Examples
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J Automobile Tooling Examples
Automobile break tooling example (Carrier)
Drill
Drill
Side Cutter
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Tooling Examples
Automobile Tooling Examples
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Automobile break tooling example (Housing)
Side Cutter
Side Cutter
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Tooling Examples
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J Automobile Tooling Examples
Automobile tooling example (Connecting Rod)
Drill
Rich Mill(RM4)
Side Cutter
Side Cutter
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Tooling Examples
Rich Mill(RM4)
Automobile Tooling Examples
Rich Mill(RM8)
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Drill(KING DRILL)
Step Drill
Drill
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Tooling Examples
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J Automobile Tooling Examples
Automobile engine tooling example (Block)
Top Face (Roughing)
Top Face(Finishing) - High feed Cutter
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Bosses - Alpha Mill
Step Burnising Reamer
Bearing Cap Seat - Form Cutter
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Tooling Examples
Crank Bore(Crankshaft Bearing Bore) - Form Cutter
Automobile Tooling Examples
Cylinder Bore(Roughing) - Boring Cutter
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Front & Rear Face - Cube Couple Mill
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prevent accident
Cheek Faces - Gang Cutter
Cheek Faces - Gang Cutter
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Tooling Examples
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J Automobile Tooling Examples
Automobile engine tooling example (Head)
Top Face(Roughing & Finishing) - High Feed Cutter
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Step Burnishing Reamer
Straight Reamer
Bottom Face(Roughing & Finishing) - High feed Cutter
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Tooling Examples
Top Face(Roughing & Finishing) - Aero Mill
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Automobile Tooling Examples
Counter Bore Tool
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Valve Seat - Apolo Cutter(Special Boring Holder)
Top Face(Drilling) - Mach Drill
Cam Shaft Bearing Seat - Line Boring Bar
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Cam Journal Bore - High Speed Reamer
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Tooling Examples
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