Quality New Zealand showers for over 30 years PROFINISH TM TILE TRAY SYSTEM 2014 WELCOME TO THE Newline PROFINISH TM TILE TRAY SYSTEM Newline Bathroomware Ltd is a New Zealand owned and operated company located on Auckland’s North Shore. We have been manufacturing and distributing showers for over 30 years, and during this time have introduced a number of innovative products to the New Zealand market. We offer the widest and most comprehensive range of showers in the market, encompassing both acrylic and tile enclosures. If our standard range of tile showers doesn't match your requirements, we can custom manufacture glass enclosures and tile trays to meet individual design specifications. Quality New Zealand showers for over 30 years 26 CONTENTS and Neo Angle ProFinish ™ TILE TRAY SYSTEM INTRODUCTION PAGES 4 - 5 ProFinish ™ TILE TRAY FOR USE WITH STANDARD TILE WASTE PAGES 6 - 10 ❙ 60mm x 60mm hob tray ❙ Recessed application ❙ Standard and custom options ProFinish ™ WEDGE TILE TRAY AND CHANNEL DRAIN KIT PAGES 11 - 15 ❙ 60mm x 60mm hob tray ❙ Recessed application ❙ Standard and custom options ProFinish ™ JIGSAW TILE TRAY SYSTEM PAGES 16 - 19 ❙ Jigsaw components to create a tray with standard tile waste ❙ Wedge components to create a tray with channel drain ProFinish ™ BARRIER FREE FLOOR SYSTEM PAGES 20 - 21 ❙ Suitable for tile or vinyl overlay ❙ Wet area bathroom ❙ Disability shower Accessories PAGES 22 - 23 ❙ ProFinishTM Recessed Tile Shelf ❙ Wastes to fit with ProFinishTM Tile Tray System PAGES 24 - 27 ❙ Custom orders ❙ Request for Quote Form ❙ Technical information 36 ProFinish ™ TILE TRAY SYSTEM Introduction The ProFinishTM Tile Tray System is made in New Zealand from lightweight, environmentally safe, rigid polyurethane, and replaces the need for a traditional sand and cement sloped tile shower base. Since its launch with Jigsaw, the ProFinishTM Tile Tray System has expanded to include the premade Tile Tray, Wedge Tile Tray with Channel Drain Kit, Barrier Free Floor System and Recessed Tile Shelf; all made from the same lightweight rigid polyurethane. The ProFinishTM Tile Tray System offers unrivalled flexibility, as trays can be custom manufactured to suit individual requirements. ProFinishTM Trays are easy to install, can accommodate either a channel drain or standard tile waste, are suitable for above floor or recessed application, and can be manufactured to accommodate virtually any waste position. Once your wall lining has been installed the tray is glued to the floor and one continuous waterproofing membrane is covered over the floor, tray and up the walls. Then the whole enclosure is ready for your tiles to be applied. Tiles and Adhesive Waterproofing Membrane ProFinishTM Tile Tray 46 PROFINISH TM Features and Benefits Designed and made in New Zealand from lightweight rigid polyurethane. Simply glues to the floor. Supplied with glue pack to fix ProFinishTM Tile Tray. Please note: Warranty void if recommended glue and sealant not used (refer page 26). Will hold its shape and form for 20 years if protected from moisture by an approved waterproofing membrane applied by an approved waterproofing applicator (refer page 26). Installed after the wall lining is fixed and must be waterproofed before tiling. The waterproofing is to be applied after the tray is installed so the area is protected by one continuous waterproofing membrane applied to the floor, over the shower base and up the walls. Provides instant slope for your tile shower while creating a professional finish every time. Simplifies the resource consent process. Can be installed on solid timber, particle board or concrete floors, or a slate/tile underlay. ProFinishTM Tile Tray must be installed on a clean, flat, even surface. Offers flexibility with the size, shape and waste position and so removes the need for expensive structural floor changes. Compatible with channel drain or standard tile waste. Tile waste not included with tray unless ordering the channel drain kit. Trays standard with 60mm x 60mm hob. Custom and recessed options available. All dimensions from lined wall to outer edge of ProFinishTM Tile Tray are nominal. Sold in all major plumbing and building merchants, and specialist tile stores. Important: Tile thickness will affect overall height and depth of shower. Newline shower sizing is based on actual tray size. Matching door set is nominally 30mm smaller. Please confirm door size upon order. Tapware, tiles, waterproofing, finishing and accessories not included. 56 ProFinish ™ TILE TRAY For Use With Standard Tile Waste The ProFinishTM Tile Tray for use with standard tile waste is manufactured in a range of standard configurations, and comes with base and adhesive. The waste is not included but can be purchased from your merchant. The ProFinishTM Tile Tray comes standard with a 60mm x 60mm hob but can also be custom manufactured by Newline for recessed application, or to suit specific requirements. ProFinishTM Tile Tray – With 60mm x 60mm Hob WALL LINING SHOWER PANEL TILES FRAME WATERPROOFING MEMBRANE WASTE FLOOR SUBSTRATE PROFINISH™ TRAY FLOOR PROFINISH™ TRAY HOB TRAY GLUE WATERPROOF FLANGE Standard hob size is 60mm x 60mm. Waste, tiles and waterproofing not included. WALL LINING SHOWER PANEL FRAME TILES WASTE 66 FLOOR SUBSTRATE PROFINISH™ TRAY FLOOR PROFINISH™ TRAY WATERPROOF FLANGE WATERPROOFING MEMBRANE TRAY GLUE The standard waste position is in the centre of the tray; however, it can easily be moved within a 75mm radius of the centre without any extra cost (as indicated by the shaded area in the diagrams below). 1200mm 1000mm 915mm 820mm A 1055mm 955mm 905mm 1000mm 1000mm 910mm 915mm 1200mm 1000mm 910mm 500mm 450mm 400mm 7 6 75m 63 40m m 5m m m 1000mm 915mm 820mm 500mm 450mm 400mm 1055mm 955mm 905mm B The ProFinishTM Tile Tray with 60mm x 60mm hob is available in the following standard sizes: PRODUCT DIMENSIONS WASTE POSITION FROM WALL CODE PREMADE 820 2 SIDED SQUARE 820mm X 820mm 380 X 380 FSPRO8202S TR PREMADE 915 2 SIDED SQUARE 915mm X 915mm 428 X 428 FSPRO9152S TR PREMADE 1000 2 SIDED SQUARE 1000mm X 1000mm 470 X 470 FSPRO10002S TR PREMADE 1200 X 915 2 SIDED A 1200mm X 915mm 570 X 428 FSPRO12X915TR A PREMADE 1200 X 915 2 SIDED B 1200mm X 915mm 570 X 428 FSPRO12X915TR B PREMADE 910 3 SIDED SQUARE 910mm X 910mm 455 X 425 FSPRO9153S TR PREMADE 1000 3 SIDED SQUARE 1000mm X 1000mm 500 X 470 FSPRO10003S TR PREMADE 1200 X 1000 3 SIDED 1200mm X 1000mm 600 X 470 FSPRO12003S TR PREMADE 905 NEO 905mm X 905mm 423 X 423 FSPRO905NEO TR PREMADE 955 NEO 955mm X 955mm 450 X 450 FSPRO955NEO TR 1055mm X 1055mm 500 X 500 FSPRO1055NEO TR PREMADE 1055 NEO All measurements from lined wall to outer edges of ProFinish TM Tile Tray are nominal. ProFinishTM Tile Tray – Custom Size, Shape, Waste Position and Hob Height The ProFinishTM Tile Tray can be adapted to meet an extensive range of custom requirements. Newline can provide a customised waste position within our standard sized trays, or we can manufacture a completely customised tray to meet a specific size and plumbing location in the home. The waste can be moved to any position as long as it is at least 250mm from the outside edge of the tray. SQUARE OR RECTANGULAR 2 SIDED SQUARE OR RECTANGULAR 3 SIDED NEO ANGLE WALK-IN 2 SIDED WALK-IN 3 SIDED For custom tray orders, the experienced Newline team will work with you to provide a bespoke solution to meet your needs. Simply highlight your requirements by completing the form on page 25. 76 PROFINISH TM TILE TRAY ProFinishTM Tile Tray – Standard Sizes ProFinishTM Tile Tray – Recessed Application Recessed application requires a tray with different dimensions from a standard hob tray and can be custom made by Newline. In order to create a recessed shower the floor needs to be cut out so that the tray, waterproofing and tiles can be installed. WALL LINING SHOWER PANEL TILES FRAME WATERPROOFING MEMBRANE WASTE FLOOR SUBSTRATE PROFINISH™ TRAY PROFINISH™ TRAY FLOOR HOB TRAY GLUE WATERPROOF FLANGE ProFinishTM Tile Tray – Recessed Application WALL LINING SHOWER PANEL FRAME TILES WASTE FLOOR SUBSTRATE PROFINISH™ TRAY PROFINISH™ TRAY WATERPROOF FLANGE FLOOR WATERPROOFING MEMBRANE TRAY GLUE Waste, tiles and waterproofing not included. Please note: Recessed trays cannot always be manufactured so that the height is the same around the entire perimeter of the tray, particularly at the entry threshold. Please contact Newline for details. WALL LINING SHOWER PANEL Please note: With 3 Sided showers it is important to measure for the glass door or glass panels after the tray has been fully TILES installed thickness confirmed. This will ensure that the Newline glass door and panels are made to fit your shower. FRAME and the tile CHANNEL WATERPROOFING MEMBRANE DRAIN PROFINISH™ TRAY For details on how to calculate the depth of the required recess cut out, please see page 9WEDGE or contact NewlineHOB on 0508 FLOOR 639 5463. TRAY GLUE WATERPROOF SUBSTRATE FLANGE FLOOR 86 1400mm 400mm ProFinish Tile Tray – Guidelines for Recessed Application TM PROFINISH TM TILE TRAY 1000mm WASTE 1000mm 400mm How to calculate the depth of floor recess: 36mm recess depth Note: The measurements start from the centre of the waste. Step 1: To calculate the thickness of a ProFinishTM Tile Tray with centre standard tile waste take the dimension from the centre of the waste to the furthest most edge of the tray (example below). 38mm 36mm 30mm TRAY THICKNESS OR MINIMUM FLOOR RECESS DEPTH 200mm 12mm 300mm 15mm 400mm 18mm 500mm 21mm 600mm 24mm 700mm 27mm 800mm 30mm 2000 1800 1600 1400 1200 1000 800 600 12mm 18mm 24mm 30mm 36mm 24mm 18mm 12mm MEASUREMENT FROM CENTRE OF WASTE 400 200 200 400 600 800 1000 1200 1400 1600 46mm 44mm 42mm 40mm 38mm 40mm 42mm 44mm 46mm Example: Example: 1400mm 400mm WASTE 1000mm Minimum floor recess depth 1800 Measurement from centre of waste (mm) 2000 Step 2: Use this measurement to calculate the thickness of the tray using the chart below. 400mm 1000mm 36mm recess depth 900mm 33mm Calculations: 1400mm x1000mm tray 1000mm 36mm 1100mm 37mm 1200mm 38mm Take the furthest distance from the centre of the waste and that will be maximum tray thickness. E.g. 1000mm = Depth 36mm (minimum recess). 1300mm 39mm 1400mm 40mm Please note: 1500mm 41mm 1600mm 42mm 1. The tray measurements are taken from the outside edge of the tray. 1700mm 43mm 1800mm 44mm 1900mm 45mm 2000mm 46mm 2. No allowance has been made for the thickness of the waterproofing or the tiles. 3. Please allow for a variance of + or – 5mm when using the above chart. 4.Recessed trays cannot always be manufactured so that the height is the same around the entire perimeter of the tray, particularly at the entry threshold. Please contact Newline for details. 96 ProFinishTM Tile Tray – Installation Guide 1 2 1. Before you begin, ensure floor area is clean, free of dust and surface is flat and level. Check using a spirit level and, if necessary, use a suitable levelling compound to correct any unevenness. When fitting tray to a timber floor we recommend the use of a slate and tile underlay, especially if the wooden floor has been oiled. 2. Position the ProFinish™ Tile Tray against the lined wall and mark the external perimeter of the tray and position of the waste flange with a pencil. 3 4 5 3. Remove tray and fit the waste flange to waste outlet in the floor. 4. Once the plumbing and the flange are installed, place the ProFinish™ Tile Tray back into position, use a sharp knife to cut around the outside of the waste flange until the tray fits neatly around the outer perimeter of the flange. 5. Lift the base and apply the adhesive supplied within the marked tray perimeter, using a 60mm grid pattern commencing 25mm in from the outer edges. Ensure adhesive is applied to the hob ends - providing hob to wall joint adhesion. 6 7 8 9 Please note: For recessed application, please refer to page 9 for guidance on how to calculate the recess cut out prior to installing. Please note: Warranty is void if the recommended glue is not used. 6. Fit back into place and press firmly over the entire surface. To ensure adherence it is recommend the tray be weighted to the floor until set (this setting time may differ depending on temperatures and environment). 7. Apply your choice of waterproofing membrane according to the manufacturer’s instruction (refer to the list of approved waterproofing manufacturers and products and ensure your waterproofer or tiler uses one of these products). Ensure waterproofing is applied down the walls, over the tile tray and into the waste flange. It is recommended that floor areas outside the shower also have a waterproofing membrane applied, prior to tiling. 8. The ProFinish™ Tile Tray and shower enclosure is now ready for tiling with your choice of bathroom tiles. 9. You are now ready to install your Newline glass door set. Please refer to the detailed installation instructions enclosed with your ProFinishTM product. 6 10 ProFinish ™ WEDGE TILE TRAY AND CHANNEL DRAIN KIT For Use With Channel Drain PROFINISH TM WEDGE TILE TRAY The ProFinishTM Wedge Tile Tray for use with channel drain is manufactured in a range of standard configurations with the slope necessary to house the channel drain. All ProFinishTM Wedge Tile Trays come standard with Wedge Base, Packer, Newline Channel Drain Kit and adhesive. The ProFinishTM Wedge Tile Tray comes standard with a 60mm x 60mm hob but can also be custom manufactured by Newline for recessed application or to suit specific requirements. WALL LINING SHOWER PANEL TILES FRAME WATERPROOFING MEMBRANE WASTE FLOOR SUBSTRATE PROFINISH™ TRAY PROFINISH™ TRAY WATERPROOF FLANGE FLOOR HOB TRAY GLUE WALL LINING SHOWER PANEL FRAME TILES WASTE FLOOR SUBSTRATE PROFINISH™ TRAY PROFINISH™ TRAY TRAY GLUE WATERPROOF FLANGE FLOOR WATERPROOFING MEMBRANE ProFinishTM Wedge Tile Tray with Channel Drain Kit – With 60mm x 60mm Hob WALL LINING FRAME SHOWER PANEL TILES CHANNEL DRAIN PROFINISH™ WEDGE TRAY FLOOR SUBSTRATE WATERPROOFING MEMBRANE HOB TRAY GLUE WATERPROOF FLANGE FLOOR Standard hob size is 60mm x 60mm. Tiles and waterproofing not included. WALL LINING SHOWER PANEL FRAME TILES CHANNEL DRAIN PROFINISH™ WEDGE TRAY FLOOR WATERPROOF WATERPROOFING MEMBRANE TRAY GLUE 6 11 ProFinishTM Wedge Tile Tray with Channel Drain Kit - Standard Sizes The ProFinishTM Wedge Tile Tray with Channel Drain Kit with 60mm x 60mm hob is available in the following standard sizes: PRODUCT WEDGE 915 2 SIDED A DIMENSIONS CODE 915mm X 915mm FSGR9152SA WEDGE 915 2 SIDED B 915mm X 915mm FSGR9152SB WEDGE 1000 2 SIDED A 1000mm X 1000mm FSGR10002SA WEDGE 1000 2 SIDED B 1000mm X 1000mm FSGR10002SB WEDGE 1200 X 915 2 SIDED A (1200 Channel) 1200mm X 915mm FSGR12X9152SA WEDGE 1200 X 915 2 SIDED B (1200 Channel) 1200mm X 915mm FSGR12X9152SB WEDGE 1200 X 915 2 SIDED A (915 Channel) 915mm X 1200mm FSGR915X122SA WEDGE 1200 X 915 2 SIDED B (915 Channel) 915mm X 1200mm FSGR915X122SB 910mm X 910mm FSGR9103S WEDGE 1000 3 SIDED WEDGE 910 3 SIDED 1000mm X 1000mm FSGR10003S WEDGE 1200 x 1000 3 SIDED 1200mm X 1000mm FSGR12003S WEDGE 905 NEO ANGLE A 905mm X 905mm FSGR905NEOA WEDGE 905 NEO ANGLE B 905mm X 905mm FSGR905NEOB WEDGE 955 NEO ANGLE A 955mm X 955mm FSGR955NEOA WEDGE 955 NEO ANGLE B 955mm X 955mm FSGR955NEOB WEDGE 1055 NEO ANGLE A 1055mm X 1055mm FSGR1055NEOA WEDGE 1055 NEO ANGLE B 1055mm X 1055mm FSGR1055NEOB All measurements from lined wall to outer edges of ProFinish TM Wedge Tile Tray are nominal. A A 1200 X 915 A (1200 Channel) 1200 X 915 A (915 Channel) 910mm 1000mm 905mm 400mm SLOPE 915mm 1000mm SLOPE 915mm 910mm 1000mm 915mm 905mm SLOPE SLOPE SLOPE 635mm 915mm 1000mm B SLOPE 1200mm 1200mm 1200 X 915 B (1200 Channel) 915mm 1000mm 1200 X 915 B (915 Channel) 915mm 915mm 1200mm B 905mm 1200mm 1000mm SLOPE SLOPE 915mm 1000mm 400mm SLOPE 400mm 905mm SLOPE 635mm 1200mm 400mm ProFinishTM Wedge Tile Tray with Channel Drain Kit – Custom Size and Drain Position Newline can provide a customised channel drain position with our standard sized trays or we can manufacture a fully customised tray to meet a specific size and plumbing location for the drain. Newline channel drains can be cut on site to suit any size between 800mm and 2100mm. For custom tray orders, the experienced Newline team will work with you to provide a bespoke solution to meet your needs. Simply highlight your requirements by completing the form on page 25. 6 12 WALL LINING SHOWER PANEL TILES FRAME WASTE ProFinishTM Wedge Tile Application PROFINISH™ TRAY Tray with Channel Drain Kit – Recessed PROFINISH™ TRAY FLOOR SUBSTRATE WATERPROOFING MEMBRANE HOB TRAY GLUE WATERPROOF FLANGE PROFINISH TM WEDGE TILE TRAY Should you want toFLOOR recess the tray and channel drain into the floor, Newline can customise a tray to meet specific requirements. In order to create a recessed shower the floor needs to be cut out so that the tray, waterproofing and tiles can be installed. WALL LINING SHOWER PANEL FRAME TILES WASTE FLOOR SUBSTRATE PROFINISH™ TRAY PROFINISH™ TRAY TRAY GLUE WATERPROOF FLANGE FLOOR WALL LINING FRAME WATERPROOFING MEMBRANE SHOWER PANEL TILES CHANNEL DRAIN PROFINISH™ WEDGE TRAY FLOOR SUBSTRATE WATERPROOFING MEMBRANE HOB TRAY GLUE WATERPROOF FLANGE FLOOR ProFinishTM Wedge Tile Tray with Channel Drain Kit – Recessed Application WALL LINING SHOWER PANEL FRAME TILES CHANNEL DRAIN PROFINISH™ WEDGE TRAY FLOOR SUBSTRATE WATERPROOF FLANGE WATERPROOFING MEMBRANE TRAY GLUE FLOOR Tiles and waterproofing not included. Please note: If the channel drain is not opposite the doorway, a level threshold is not obtainable. Please note: With 3 Sided showers it is important to measure for the glass door or glass panels after the tray has been fully installed and the tile thickness confirmed. This will ensure that the Newline glass door and panels are made to fit your shower. 6 13 ProFinishTM Wedge Tile Tray – Guidelines for Recessed Application In order to create a recessed shower the floor needs to be cut out so that the ProFinishTM Minimum depth at 600mm 107 x 23mm (Minimum depth) Wedge Tile Tray, waterproofing and tiles can be Please use theTILESfollowing from installed. channel drain Newline chart to 600mm 600mm Channel Drain WATERPROOFING help calculate the cut out depth. MEMBRANE TRAY GLUE MEASUREMENT FROM OUTSIDE EDGE OF PROFINISH™ WEDGE TRAY FLOOR CUT OUT DEPTH 0mm 21mm 200mm 24mm 400mm 27mm 600mm 31mm TERPROOFING MEMBRANE (Minimum depth) 34mm 600mm 1000mm TRAY GLUE 21mm 1200mm 1400mm PROFINISH WEDGE TM 1600mm 125mm recess for drain 31mm 41mm WATERPROOF FLANGE 1000mm 1000mm 50mm 2000mm 1075mm Calculation 53mm 1200 -125mm 2200mm SLOPE = 1075mm 57mm = 41mm floor cut out 2400mm 60mm 2600mm 66mm 2800mm 72mm 3000mm 79mm 37mm 47mm Calculation 1075mm 1200 -125mm = 1075mm SLOPE 1600mm = 41mm floor cut out 2000mm PROFINISH™ WEDGE TRAY 37mm 44mm 1800mm 31mm WATERPROOF FLANGE 1200mm 47mm 53mm Example Two: 2000 x 1000 Base with channel drain off centre 47mm 1200mm 125mm 125mm recess for drain PROFINISH™ Example One: 1200 x 1000 shower 125mm 37mm 21mm 31mm TM 21mm 1600mm 1000mm 107 x 23mm Newline Channel Drain PROFINISH WEDGE 1000mm TILES 600mm800mm 31mm 2000mm 400mm Calculation 1475mm 125mm 2000 - 400 - 125mm = 1475mm SLOPE 1000mm mum depth at 600mm from channel drain 21mm 1000mm = 47mm floor cut out Please note: Always round up to the biggest measurement on the table to ensure the cut out is deep enough. Minimum depth at 600mm from channel drain TILES 600mm WATERPROOFING MEMBRANE 107 x 23mm Newline Channel Drain (Minimum depth) 600mm 1000mm 1600mm PROFINISH™ WEDGE TRAY TRAY GLUE 31mm PROFINISH WEDGE TM Please note: 21mm 21mm 125mm recess for drain 31mm 37mm 47mm 53mm WATERPROOF FLANGE 1200mm 2000mm Calculation 1075mm 1200 -125mm 1. The depth measurement provided starts at 21mm, which is the minimum thickness of the ProFinishTM = 1075mm Tile Tray when installed with a Newline 107mm x 23mm Channel Drain Kit and the 5mm Packer. SLOPE = 41mm floor cut out 3. No allowance has been made for the thickness of the waterproofing or the tiles. 4. Please allow for a variance of + or – 5mm when using the above chart. 5. If the channel drain is not opposite the doorway, a level threshold is not obtainable. 400mm Wedge 1000mm 1000mm 125mm 2. The tray measurements are taken from the outside edge of the tray and include the channel drain. 6 14 2000mm 125mm 1475m SLOP ProFinishTM Wedge Tile Tray and Channel Drain Kit – Installation Guide 1. Before you begin, ensure floor area is clean, free of dust and surface is flat and level. Check using a spirit level and, if necessary, use a suitable levelling compound to correct any unevenness. When fitting tray to a timber floor we recommend the use of a slate and tile underlay, especially if the wooden floor has been oiled. 1 3 2 125m m Please note: For recessed application, please refer to page 14 for guidance on how to calculate the recess cut out prior to installing. 3. Draw around the perimeter of the Packer, then remove the Packer and retain it for later use. Install the waste flange to the flooring substrate within the marked area. Connect and seal the waste flange to the waste pipe. 3 24 4. Place the Packer back into position. Use a sharp knife to cut the Packer so that it fits neatly around the outer perimeter of the waste flange. 5 5. Lift the Packer and apply the adhesive supplied to the Packer as per the instructions using a 6mm glue bead. Fix down into place. 3 26 6. Apply the adhesive supplied to the ProFinishTM Wedge Tile Tray in a 60mm grid pattern commencing 25mm from the outer edges. Ensure adhesive is applied to the hob ends – providing hob to wall joint adhesion 7 8 PROFINISH TM WEDGE TILE TRAY 2. Place the 125mm x 5mm x 1000mm Packer temporarily in position against the wall where you intend to install the channel drain. Place the ProFinishTM Wedge Tile Tray into position against the Packer and trim the Packer to fit the tray inside the hob. Remove the tray. 2 Please note: Warranty is void if the recommended glue is not used. 7. Fit back into place ensuring that the tray is firmly butting the Packer, and press firmly over the entire surface. To ensure adherence it is recommended that the tray be weighted to the floor until set (this setting time may differ depending on temperatures and environment). 8. Apply your choice of waterproofing membrane according to the manufacturer's instruction (refer to the list of approved waterproofing manufacturers and products and ensure your waterproofer or tiler uses one of these products). Ensure waterproofing is applied down walls, over the tile tray and into the channel and waste flange. It is recommended that floor areas outside the shower also have a waterproofing membrane applied, prior to tiling 9 9. The ProFinishTM Wedge Tile Tray and shower enclosure is now ready for tiling with your choice of bathroom tiles. 3 210 10. The Newline Channel Drain is cut and installed into the recess area created by the Packer allowing enough room for future removal so the grate can be cleaned. You are now ready to install your Newline Glass Door Set. Please refer to the detailed installation instructions enclosed with your ProFinishTM product. 6 15 ProFinish ™ JIGSAW TILE TRAY SYSTEM The ProFinishTM Jigsaw Tile Tray System has been designed to enable tradespeople and experienced DIY'ers to customise a tray on site with speed and accuracy. The components are made from the same material as the ProFinishTM Tile Tray, and form a tile base by being butt joined and glued together to achieve the tray size and shape required. When glued to the floor the components provide an even slope for waterproofing and tiling over. Components will form trays with either a 60 x 60mm hob or for recessed application. The Jigsaw components are designed to create a tray for use with a standard tile waste, and the Wedge components are designed to fit a channel drain. Please note: 1. A Newline recommended glue must be used to join the components and fix the tray or the warranty is void. 2. The tray is installed after the wall cladding is fixed and must be waterproofed before tiling. 3. The waterproofing is to be applied after the tray is installed so the area is protected by one continuous waterproofing membrane applied to the floor, over the shower base and up the wall. ProFinishTM Jigsaw Tile Tray System – Jigsaw Components The Jigsaw Tray System comprises of three core components; the tile base, slope extension and hob (TILEBASE, SLOPEEXT and TILEBASEHOB). These can be matched in a number of flexible configurations to form a customised ProFinishTM Tile Tray for use with a standard tile waste. COMPONENT PRODUCT CODE DESCRIPTION TILEBASE 1 PRO TILEBASE 1 1000mm X 1000mm x 21mm TILEBASE 12 PRO TILEBASE 12 1200mm X 1200mm x 25mm TILEBASE 15 PRO TILEBASE 15 1500mm X 1000mm x 30mm SLOPEEXT 1 PRO SLOPEEXT 1/200 1000mm X 200mm; 21mm increasing to 28mm SLOPEEXT 12 PRO SLOPEEXT 12/200 1200mm X 200mm; 25mm increasing to 31mm SLOPEEXT 15 PRO SLOPEEXT 15/300 1000mm X 300mm; 30mm increasing to 39mm TILEBASE HOB 60 PRO HOB 60 1060mm x 60mm x 60mm mm TILEBASE 1 100 500 SLOPEEXT 1 0m mm m 500 200 SLOPEEXT 1 is compatable with TILEBASE 1 mm 21mm 21mm 100 0m TILEBASE 12 mm 120 600 SLOPEEXT 12 0m m m m 600 mm 100 750 200 mm 120 0m 31mm mm m SLOPEEXT 15 is compatable with TILEBASE 15 100 0m 30mm TILEBASE 1 39mm m SLOPEEXT 1/200 0mm 60x6 TILEBASEHOB 60 mm 1060 60 x 60 x 1060mm hob block 6 16 m 30mm mm 750 SLOPEEXT 12 is compatable with TILEBASE 12 300 SLOPEEXT 15 0m 28mm 25mm 25mm TILEBASE 15 m TILEBASE 1, 12 and 15 are supplied as two parts per box. SLOPEEXT 1, 12 and 15 are supplied as one per box. Typ ic al r ect ang ula r2 sid ed tray TILEBASE HOB 60 TILEBASEHOB60 supplied as one per box. What parts should I order? The Jigsaw components needed to form your tile base are determined by the position of your shower waste, and the dimensions of your shower. 1. Install the waste flange into its correct position. 2. Measure from the centre of the waste to the side walls and from the centre of the waste to the outside perimeter to establish tray dimensions. 3. Using these measurements, determine which tile base you will require, if you will require the matching slope extension, and how many hobs. Please note: ❙ When deciding which components you require it is often preferable to choose a slightly larger. TILEBASE as an alternative to using the SLOPEEXT components as this reduces the number of joins required. ❙ The waste position must be a minimum of 250mm from any edge of the TILEBASE. ❙ When trimming a centre waste tray ensure an even amount is taken off opposite sides. PROFINISH TM JIGSAW TRAY ❙ A SLOPEEXT can only be used on an untrimmed side. ❙ Always trim with a sharp knife or fine bladed saw. Example One: Tray specification: Required components: 2 sided tray 960mm x 1480mm with centre waste and hobs. 1 x TILEBASE 15 (1500mm x 1000mm) 3 x TILEBASE HOB 60 (1060mm x 60mm x 60mm) ❙ Because hobs are being used the tray must be cut 60mm x 60mm smaller than the required size (900mm x 1420mm) to compensate for the use of the TILEBASEHOB 60. ❙ To ensure waste position remains in the centre trim 40mm off each side (1500mm - 40mm - 40mm = 1420mm); and trim 50mm off the front and back sides (1000mm - 50mm - 50mm = 900mm). ❙ Trim and join the 3 x TILEBASEHOB 60 to complete the tray specification 960mm x 1480mm. Hobs joining at the corner should be cut to meet at a 45 degree angle. 1. Components mm 3. Final 100 750 0m m mm 750 60m m mm 60 10 10 96 40m 60 14 m mm m m mm 50 m 60 10 60m mm 80 0m mm m 50 40m m m 0m 64 2. Trim 45 o 100 mm cut 45 o cut 6 17 Example Two: Tray specification: Required components: 2 sided tray 1000mm x 1000mm, waste position 300mm x 300mm with hobs. 1 x TILEBASE 1 (1000mm x 1000mm) 2 x SLOPEEXT 1 (1000mm x 200mm) 2 x TILEBASE HOB 60 (1060mm x 60mm x 60mm) ❙ Because hobs are being used the tray must be cut 60mm x 60mm smaller than the required size (i.e 940mm x 940mm) to compensate for the use of the TILEBASEHOB 60. ❙ To accommodate the non centre waste position (300mm x 300mm) trim both wall adjoining sides by 200mm (500mm - 300mm waste position = 200mm). By trimming 200mm off both sides you are left with a tray of 800mm x 800mm with waste position 300mm x 300mm. ❙ Trim both SLOPEEXT 1 by 60mm on both sides, place on the front non-wall adjoining sides by cutting the corner at a 45 degree angle and butt joining. ❙ Tray now = (800 + 140) x (800 + 140) 940 x 940 ❙ Cut and add the 2 x TILEBASEHOB 60 Example Three: Tray specification: Required components: 2 sided tray 1000mm x 1000mm; waste position 250mm x 250mm recessed. 1 x TILEBASE 12 (1200mm x 1200mm) 2 x SLOPEEXT 12 (1200mm x 200mm) ❙ To accommodate the non centre waste position (250mm x 250mm); trim both wall adjoining sides by 350mm (600mm - 250mm waste position = 350mm). By trimming 350mm off both sides you are left with a tray of 850mm x 850mm with waste position 250mm x 250mm. ❙ Trim both SLOPEEXT 12 by 50mm on the long sides and 200mm at the short sides. Cut and join at a 45 degree angle. ❙ Tray is now 1000mm x 1000mm. 6 18 ProFinishTM Jigsaw Tile Tray System – Wedge Components The Wedge Tray System comprises three different sized WEDGE components and a PACKER that can be joined to form a customised ProFinishTM Wedge Tile Tray for use with a channel drain. The three core sizes are staged 5mm to 21mm; 21mm to 37mm and 37mm to 53mm so that they can be joined to provide a continuous slope to channel drain waste. COMPONENT PRODUCT CODE DESCRIPTION WEDGE 5 - 21 PRO WEDGE 5 - 21 1000mm X 1000mm; 5mm increasing to 21mm* WEDGE 21 - 37 PRO WEDGE 21 - 37 1000mm X 1000mm; 21mm increasing to 37mm* WEDGE 37 - 53 PRO WEDGE 37 - 53 1000mm X 1000mm; 37mm increasing to 53mm* PACKER FOAM BASE PACK 1000mm X 125mm X 5mm deep TILEBASEHOB 60 PRO HOB 60 1060mm X 60mm X 60mm *These parts are supplied in two halves. 100 0m WEDGE 21 - 37 100 m 0m 100 m 5mm 0m m (Fits with Newline Channel Drain Kit) 100 0m PROFINISH TM JIGSAW TRAY WEDGE 5 - 21 m 21mm 37mm 21mm PACKER WEDGE 37 - 53 10 100 m 00m 0m m 1 0 00 mm 125m m 5mm 37mm 53mm TILEBASEHOB 60 0mm 60x6 mm 1060 60 x 60 x 1060mm hob block What parts should I order? The WEDGE Components required are determined by the position of your drain, the dimensions of your shower and thickness of your tiles. 1. Establish waste position for channel drain (exact position of outlet does not need to be known at this stage). 2. Measure dimensions of shower from wall lining to outside perimeter to establish tray dimensions. 3. Using these measurements, determine which wedge base you will require, if you will need a packer, and how many hobs. 6 19 ProFinish ™ BARRIER FREE FLOOR SYSTEM Suitable for Tile or Vinyl Overlay Ideal for disabled and wheelchair access bathrooms, the ProFinishTM Barrier Free Floor System provides an innovative customisable solution for barrier-free continuous fall to waste. In addition, it is particularly well suited for wet area bathrooms where there are no glass surrounds to direct water flow yet a continuous fall to waste slope is required. The ProFinishTM Barrier Free Floor System shares all of the features and benefits of the ProFinishTM Tile Tray System. It is custom designed and manufactured by Newline from the same rigid polyurethene, and like the tile tray, simply glues to the floor. The ProFinishTM Barrier Free Floor System is commonly used for: Flat areas under the toilet and by the vanity ❙ Ramps at the entry to the shower area and/or room (instead of the standard hob). ❙ Any situation where minimal disruption is advantageous. ❙ WATERPROOFING MEMBRANE TILES TILE WASTE Free Floor System is suitable for both tile and vinyl overlay. If vinyl is to be TheOPTION ProFinish Barrier TILE TM applied, a fibreglass membrane must be applied at time of manufacture for added strength. PROFINISH™ FLOOR Please note: If a ProFinishTM base is to be used on a concrete substrate then covered with a vinyl overlay, the end of the LEAK base must beCONTROL feathered with a leveling compound. FLANGE TILE OPTION TILE WASTE TILES TRAY GLUE WATERPROOFING MEMBRANE (eg. solid timber, particle board, concrete, slate/tile board) PROFINISH™ FLOOR LEAK CONTROL FLANGE TRAY GLUE (eg. solid timber, particle board, concrete, slate/tile board) VINYL OPTION REVOLVER WASTE WITH CLAMP RING AND GRATE POLYESTER FIBREGLASS COATING FOR ADDED STRENGTH UNDER VINYL COMMERCIAL GRADE VINYL PROFINISH™ FLOOR TRAY GLUE VINYL OPTION REVOLVER WASTE WITH CLAMP RING AND GRATE COMMERCIAL GRADE VINYL (eg. solid timber, particle board, concrete, slate/tile board) POLYESTER FIBREGLASS COATING FOR ADDED STRENGTH UNDER VINYL PROFINISH™ FLOOR 25mm 5mm Example One: 25mm 600 TRAY GLUE Existing Floor (eg. solid timber, particle board, concrete, slate/tile board) 600 5mm 25mm 25mm 5mm Existing Floor 6 20 1200 The ProFinishTM Barrier Free Floor System is used for the shower area only and meets the existing floor at a height of 5mm. 1200 5mm Existing Floor Options for the ProFinishTM Barrier Free Floor System 25mm 1200 25mm 600 5mm 1200 600 5mm 25mm 25mm 5mm 5mm Example Two: TM Existing Floor Barrier Free Existing Floor The ProFinish Floor System covers the entire 2000 x 2000 bathroom with a ramp at the entrance and flat area bathroom then fall to waste. 1000 21mm Example Three: The ProFinishTM Barrier Free Floor System covers the entire 1800 x 1600 bathroom, with slope from the doorway to waste. 21mm 1000 21mm 37mm 500 5mm 1000 500 1000 5mm 1000 500 Flat Area 21mm 500 21mm PROFINISH TM BARRIER FREE FLOOR Existing Floor Flat Area 21mm 30mm 21mm Ramp Doorway 300 Ramp 37mm Flat Area 21mm 5mm 37mm 2000 21mm 1600 21mm 21mm 5mm 2000 21mm 21mm 37mm 37mm 5mm Sliding Door 5mm 1800 The experienced Newline team will work with you to provide a bespoke solution to meet your needs. Simply highlight your requirements by completing the form on page 25. 6 21 ProFinish ™ RECESSED TILE SHELF ❙ Made in New Zealand. ❙ Easy to use, ready to install. ❙ No time wasted building cavity recess. ❙ Manufactured from lightweight, rigid polyurethane. ❙ Standard unfinished depth 87mm. ❙ Tested and compatible with leading waterproofing systems. ❙ Tiles and waterproofing not included. STANDARD SHELF SIZES Pro Shelf 520 (upright) ❙ All measurements nominal and for unfinished shelf. Pro Shelf 520 400 Pro Shelf 470 550 600 320 ❙ Shelf can be installed either upright or on the side (except footshelf). 520 600 320 400 400 520 470 ❙ Custom options available. 320 Pro Shelf 370 Pro Shelf 320 Pro Shelf Foot 260 400 450 120 320 320 400 400 370 200 180 320 Substrate secured to timber framing glued to Recessed Tile Shelf Tiles and Adhesive Recessed Tile Shelf Waterproof Membrane Timber Framing 6 22 Tile Wastes TO FIT WITH PROFINISH TILE TRAY SYSTEM TM Newline Channel Drain Kit Grate PVC channel E100 Stop ends (2) 60mm Spigot dropper F100x80 Waterproof flange 80mm Pipe riser 80x50mm Floor waste gully trap ❙ Stainless steel grate. ❙ PVC drain channel. ❙ Stop ends. ❙ Waste kit. PRODUCT SIZE 100NLINEKIT.10 1000mm X 107mm X 23mm 100NLINEKIT.13 1300mm X 107mm X 23mm 100NLINEKIT.16 1600mm X 107mm X 23mm 100NLINEKIT.18 1800mm X 107mm X 23mm 100NLINEKIT.21 2100mm X 107mm X 23mm Allproof Tile Waste Kit ❙ 80mm or 100mm grate options. ❙ Chrome grate. ❙ 240mm depth. Tiles Allproof Grate Waterproof Membrane ProFinish™ Tile Tray Leak Control Flange Substrate 240mm PRODUCT DESCRIPTION TK 80SC Allproof 80mm Tile Shower Waste Kit (including SQ CP grate, leak control flange, riser and trap) TK 100SC Allproof 100mm Tile Shower Waste Kit (including SQ CP grate, leak control flange, riser and trap) ❙ Rotating 50mm outlet. ❙ Ideal for 'between floor' (e.g. second story bathroom) installation. Clamp Ring and Grate ACCESSORIES Allproof Revolver Easyclean Waste Kit Waterproofing Membrane Tiles ❙ 130mm depth. ❙ Convenient easy to clean waste system. ❙ Chrome grate. ❙ Tile and vinyl options available. 130mm Newline Ply ProFinish™ Tray PRODUCT DESCRIPTION REVSCPT Revolver Waste - Tile option - Allproof 50mm revolver tile shower waste kit REVCPV Revolver Waste - Vinyl option - Allproof 50mm revolver vinyl shower waste kit 6 23 Newline Bathroomware Ltd | P: 0508 639 5463 | F: +64 (9) 443 0044 | E: [email protected] | W: www.newline.co.nz How to order your custom shower or ProFinishTM Tile Tray 1 Contact your local merchant for a Newline Request for Quote form, or complete the form on page 25. 2 Complete all information required including the following sections: Provide ProFinishTM Tile Tray details SIZE – Detail the outside measurements of the tray including hobs. COVERING – Will you cover the tray with tiles or vinyl? WASTE POSITION – Detail measurements of waste position or channel drain from walls. WASTE – Confirm channel drain, tile waste or vinyl waste. HOB – Select a standard 60x60mm hob, a custom hob, or a recessed tray with no hob (hob n/a if vinyl covering used). Confirm shower configuration 2 Sided, 3 Sided*, Neo Angle, Walk-in 2 Wall left/right entry or Walk-in 3 Wall left/right entry. Choose a door model Select door model required and confirm left or right hinge. For glass only quotes (i.e. NO tray) Provide measurement from either a) frame to frame b) wall lining to wall lining or c) tile to tile. Provide thickness of tiles. 3 SIDED SHOWERS – For 3 Sided (alcove) and 3 Walled showers take the final measurement for the door and/or glass panels after the tray has been installed and tile thickness confirmed. Provide a detailed drawing This drawing needs to show solid walls and glass, hobs, waste position from solid walls, door configuration and hinge and measurements. Drawing examples left hand doorset To order a Barrier Free ProFinishTM Floor System WASTE – Confirm tile waste, vinyl waste or channel drain. TRAY COVERING – Confirm use of vinyl or tiles to cover tray (if tiles – specify thickness). 3 Return the completed form to your merchant, who will forward to Newline for a quotation. 4 Newline will supply a quote and drawing to your merchant. 5 Merchant will return the drawing to you to check all drawing details are correct. Approve by signing the drawing and return to your merchant. NB: Orders will not enter production until signed confirmation has been received by Newline. 6 Ask your merchant for an expected delivery date. Please note: Custom made doors and ProFinish non-returnable. TM Tile Trays are non-refundable and A 50% non-refundable deposit is required for all custom orders before the order will be processed. RECESSED trays – Depth of recess will vary depending on the size of the tray and the waste position. * 3 SIDED SHOWERS – For 3 Sided (alcove) and 3 Walled showers take the final measurement for the door and/or glass panels after the tray has been installed and tile thickness confirmed. Check that walls are perpendicular up to 2m high. If a wheelchair access shower is being ordered, specify whether tiles or vinyl will be laid over the ProFinishTM base. For any queries please check with your merchant or call Newline on 0508 639 5463 6 24 Request for Quote Newline Bathroomware Ltd | P: 0508 639 5463 | F: +64 (9) 443 0044 | E: [email protected] | W: www.newline.co.nz ONLY AVAILABLE FROM YOUR MERCHANT: Please complete details and return to your merchant. ONE FORM PER SHOWER. Merchant Branch Merchant Contact Phone Date Fax Job Reference Email Tray + Glass Quote (Complete 1. 2. 3. 5.) 1 | ProFinish™ Tray Details mm WASTE POSITION: Glass Quote (Complete 2. 3. 4. 5.) Please tick and provide measurements x TRAY SIZE: Tray Quote (Complete 1. 2. 5.) x COVERING: Tile Vinyl Channel Drain mm Tile Waste Vinyl Waste Measurements are to be wall lining to wall lining - tray is not rebated under the wall cladding HOB: Hob 60 x 60mm (Standard) Hob x mm Recessed trays cannot always be manufactured so that the height is the same around the entire tray perimeter 2 | Configuration 2 Sided Please tick 3 Sided Neo Angle 3 | Door Model Recessed (No Hob) Walk-in 2 Wall Walk-in 2 Wall Walk-in 3 Wall Walk-in 3 Wall Left Entry Right Entry Left Entry Right Entry Please tick Acclaim Frameless Acclaim Framed Ravello Saturn Left Hinge Right Hinge Acclaim Walk-in Devon Walk-in 4 | Glass ONLY Quotes Marbella Trent Please tick and provide measurements mm 5 | Please Provide Drawing Frame to Frame Wall Lining to Wall Lining Tile to Tile Tile Thickness mm Showing solid walls and glass, hobs, waste position, door hinge and measurements • Custom glass and ProFinishTM Tile Trays are non-returnable and non-refundable. • A 50% non-refundable deposit is required for non-standard items before the order will be processed. • Site visits to measure for doors or trays will incur a charge of $200 per visit. 6 25 Technical Information Material Properties and Testing ❙ Manufactured from rigid polyurethane. ❙ Compression strength: 229kg to create 1mm of deflection, 2193kg to create 2mm deflection. ❙ Cyclic testing: 36,589 cycles (four showers a day for 25 years) were carried out to simulate the use of the tray as a waterproofing substrate in a shower - during this testing ‘no visual failures were observed to the applied waterproof membrane’. ❙ Elongation to tensile failure > 3mm. ❙ Environmentally safe. Waterproofing and Warranty Guide The waterproofing companies listed below have approved the Newline ProFinish™ Tile Tray system for use with their waterproofing system. NOTE: Warranties may change, please check with the manufacturer for specific terms and conditions. ARDEX: WPM001, WPM002 BOSTIK: ASA DampFix 2, ASA Dampfix 3, ASA DampFix PU CONSTRUCTION CHEMICALS NZ LTD: Hydrathane, Liquid Flash 2 (two pack) CONSTRUCTION TECHNOLOGIES AUSTRALIA: Aquablok SBR, Aquakblok 2-Part EQUUS INDUSTRIES: Chevaline Dexx FLEXCO (NZ) LTD: Miracryl 2-Part, Flexi-Seal PVD JAYDEX INTERNATIONAL LTD: Aquadex MAPEI: Mapegum WPS, Mapelastic MARSHALL WATERPROOFING: Protecto Wrap AFM-WM TILING TRADE SUPPLIES: Strataflex, Technokolla, Rasolastik PAREXDAVCO: K10 Plus REDGARD: Must be applied by licensed trained applicators WATERPROOFING SYSTEMS: duroSET, duroQIK WET-SEAL: Must be applied by licensed trained applicators APPROVED GLUES: Maxbond for trays. 6 26 Return Policy ❙ A restocking and repacking fee of 25% will apply on incorrect orders and returns. ❙ All returned goods will be subject to inspection. ❙ Goods returned following 90 days from despatch will not be accepted or credited. ❙ Goods can not be returned without a RN number issued by Newline. ❙ Custom made goods are non-returnable and non-refundable. Auckland Showroom Visit our Auckland showroom at 62A Diana Drive, Glenfield to view the full range of Newline showers. THE NOR DR OREWA D EL TOR FI FT MO RO C RN K N LI Y WA LN AU RD N ER AUCKLAND CITY AY RW DIA RD TO MO AU HI RD IR WA E ID S LL H RT NO NA DR EXIT 417 WA IR 6 27 NEWLINE BATHROOMWARE LTD 62A Diana Drive, Glenfield, Auckland 0627 PO Box 100820, North Shore, Auckland 0745 Email: [email protected] Fax: 09 443 0044 Phone: 09 444 2053 Freephone: 0508 639 5463 www.newline.co.nz NEWLINE HELPLINE 0508 NEWLINE (0508 639 5463) WARRANTY 20 RW NT ARRA Y EA Y Product range, design and handle selections may be subject to change without notice. WARRAN T AR Y NEWLINE ProFinish™ Tray The ProFinish™ rigid polyurethane shower tray will hold its form and shape for 20 years if kept protected from moisture by an approved waterproof membrane applied by an approved waterproofing applicator. YE For full conditions refer to the Warranty supplied with product.
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