Diamonox Cells & Systems DIAMON ®M X Bringing the Power of Diamond to Electrochemical Water Treatment DIAMON X M A breakthrough advance in electrosynthesis of chemicals used for water disinfection Advanced Diamond Technologies (ADT) is proud to market Diamonox, the first product of its kind that optimizes the power of diamond for the electrosynthesis of oxidants for water treatment. Based on ADT’s award-winning UNCD® Electrodes, Diamonox Cells represent a fundamental breakthrough in electrochemical technology, enabling a far greater level of robustness and performance than other electrode/cell technologies are capable of achieving. Diamond electrodes produce mixed oxidants -a mixture of chlorine- and oxygen-based chemicals known to be superior to ordinary chlorine for water disinfection. Diamonox captures this capability in a simple cell design, which enables the on-site generation of mixed oxidants with a degree of robustness that is impossible for other technologies: • Diamonox Cells eliminate the need for water softeners, heaters, and expensive salts. Diamonox Cells are self-cleaning and resist scale buildup. • Diamonox Cells produce 3x to 6x more oxidants per electrode area compared to other cell technologies, reducing the size of the cell volume by the same faction. • Diamonox cells energy conversion efficiency (ECE) are capable of producing oxidants with lower operating costs than other technologies. Using only standard free available chlorine (FAC) metrics which do not include the additional oxidative power of mixed oxidants, Diamonox Cells can have ECE metrics of less than 3 kWh/lb FAC and salt costs below 15 cents per lb. FAC. On-Site Generation On-Site Generation (OSG) of oxidants for water treatment is based on the electrolysis of brines to produce chemicals used for the disinfection of water. These chemicals include chlorine (hypochlroous acid + hypochlorite), bromate, persulfate, ozone, hydrogen peroxide, percarbonnate, and others. Instead of transporting and storing these hazardous chemicals at the point of application, OSG produces them on-site using only water, salt, and energy. This can lower the costs of water treatment, while also achieving better disinfection performance which also creates a safer work environment. Primary Applications of Diamonox Cells & Systems • Cooling Towers • Desalination • Oil & Gas • Aquatics • Clean in Place • ASHRAE 188P • Ballast Water • Waste Water In the past, the adoption of OSG has been hindered by the general lack of robustness of the technology. Diamonox solves this problem. Through the combination of improved efficiency, mixed oxidant performance, reduce maintenance costs and longer electrode life, Diamonox can achieve lower operating costs and return-on-investment (ROI) metrics unreachable with other technologies. It also enables OSG to be used where existing technology cannot be applied due to problems with water quality or higher raw materials costs. 2 TM DIAMON X Diamonox Cells ADT’s Diamonox Electrochemical Cell product line consists of undivided (membrane free) electrochemical cells that share a common geometry and design. The Diamonox Cell line incorporates UNCD diamond electrodes that enables self-cleaning and a high-degree of tolerance to water conditions. The FAC generation capacity of the Diamonox Cells start from 1.0 lb/day and increases as needed. Diamonox Cells are primarily designed for on-site generation of mixed oxidants. They provide a robust, economic, and ecologically more attractive solution to purchasing and storing chemicals such as sodium hypochloride for use in a wide variety of applications including cooling towers, commercial pools, and water used in oil & gas production. Specifications Model 40 Model 200 Model 400 Model 600 Model 800 Active electrode area 42 cm² 210 cm2 420 cm2 630 cm2 840 cm2 Current Density 450 mA/cm² 300 mA/cm2 300 mA/cm2 300 mA/cm2 300 mA/cm2 Maximum generation of FAC/day 1.0 lb/day 2.7 lb/day 5.4 lb/day 8.1 lb/day 10.8 lb/day Maximum FAC concentration 8000 ppm (0.8%) 8,000 ppm (0.8%) 8,000 ppm (0.8%) 8,000 ppm (0.8%) 8,000 ppm (0.8%) Maximum current 19 A 63 A 126 A 189A 252 A Nominal operating potential 9 Volts DC 7 Volts DC 7 Volts DC 7 Volts DC 7 Volts DC Operating Power 171 W 441 W 882 W 1323 W 1764 W Energy per lb FAC 4.1 kWh/lb FAC 3.9 kW.hr/lb FAC 3.9 kW.hr/lb FAC 3.9 kW.hr/lb FAC 3.9 kW.hr/lb FAC Salt Concentration 1M (6%) 1 M (6%) 1 M (6%) 1 M (6%) 1 M (6%) Salt Consumption (nominal) 7 lb/day (7 lbs Salt/lb FAC) 20 lb/day 40 lb/day 60 lb/day 80 lb/day (7 lb Salt/lb FAC) (7 lb Salt/lb FAC) (7 lb Salt/lb FAC) (7 lb Salt/lb FAC) Salt Solar Salt Solar Salt Solar Salt Solar Salt Solar Salt Minimum flow rate 1 gpm (3.8 L/min) 1.6 gpm (6 L/min) 3.2 gpm (12 L/min) 4.8 gpm (18 L/min) 6.4 gpm (24 L/min) Capacity Electrical Electrolyte Self Cleaning The Diamonox Cell is self-cleaning by reversing the polarity of the cell for 1-5 minutes per 24-72 hours period of operation. The cleaning cycles can be conducted much less frequently depending upon the specifics of the water and salt quality. Diamonox Cells have operated with tap water and common solar salt without need for disassembly or periodic cleaning using muriatic acid solutions. No water softener is needed to remove Ca or Mg from the input water. Material Above: Diamonox Electrochemical Cell - Model 800 The Diamonox Cell is constructed of stainless steel endplates with PVDF frames and fluorinated silicone gaskets. The anodes include UNCD Electrodes (conductive polycrystalline diamond coated niobium) and tungsten cathodes. 3 UNCD Electrodes Electrode Type Substrate Material Substrate Thickness Substrate Max Size Minimum Hole Size Single Sided Coating Nb 2 mm 35 x 35 cm 1 mm Double Sided Coating Nb 2 mm 35 x 35 cm 1 mm UNCD UNCD Thickness Boron Doped ~ 2 μm Boron Doped ~ 2 μm nanocrystalline diamond nanocrystalline diamond Diamonox Cells Model Production Capacity 40 1 lbs/day 200 2.7 lbs/day 400 5.4 lbs/day 600 8.1 lbs/day 800 10.8 lbs/day For further technical specifications, refer to page 3. Engineering Consulting Fees Common Consulting Questions: Package Hours Pricing • How do I use Diamonox to process a particular waste water? 3 hours Call for pricing • How do I make mixed oxidants using Diamonox? 5 hours Call for pricing • How do I maximize cell performance and lifetime? 8 hours Call for pricing • What current density do I use to achieve a COD reduction specification? 11 hours Call for pricing • What product area do I need for my application? Consulting fees begin at $150 per hour; discount rates apply for consulting packages. Our consulting services are designed to instruct and guide our customers in the use of our water treatment products. Also available are contract research services. Please contact ADT for further details. Advanced Diamond Technologies, Inc. 48 East Belmont Drive Romeoville, Illinois 60446 (815) 293-0900 www.thindiamond.com email: [email protected] UNCD is a registered trademark of and the ADT logo and Diamonox are trademarks of Advanced Diamond Technologies, Inc. Specifications subject to change without notice. © 2013 Advanced Diamond Technologies, Inc. All rights reserved. This product is protected by one or more of the following U.S. and foreign patents: 5,989,511; 7,128,889. Additional patents pending. DIAMO20130506
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