winemaking Comparison of effect of four commercial pectolytic enzyme preparations in Muscat Gordo Wine industry research looks at the vital role played by pectinases and how they increase free-run juice yields and aid clarification and settling of juice in the winemaking process. Simon Kinley Introduction Enzymes are now commonly used in wineries around the world to perform a range of tasks but the most common type used in winemaking is pectinase. There are many different brands of pectinases available, but which performs the best in the winery? A major Riverland winery ran production-scale trials to compare their current pectinase enzymes with three competitors. The results of these trials are presented later in this article to help other winemakers make the best choice for their operation. But firstly, let’s look at where pectin comes from and how pectinase enzymes work. Where does pectin come from? Figure 1 illustrates the composition of grape skin, showing the middle lamella that mainly consists of pectin. How do pectinases work? Pectinase enzymes degrade pectin in grapes to: increase free-run juice yields, and aid clarification and settling of juice. They can improve filtration by decreasing the juice’s viscosity and by promoting the agglomeration of small particles in both settling and flotation systems. Figure 2 illustrates the various cleaving points of pectin lyase, pectin methylesterase and polygalacturonase on a pectin chain. Pectin levels in grapes vary significantly and depend on the cultivar, ranging from 0.6 to 2.6 grams per litre (Amerine and Joslyn, 1951). The Muscat Gordo cultivar typically has high pectin levels, so presents a significant challenge for pectolytic enzymes. It was for this very reason that a major Riverland winery chose that cultivar for their 2012 production-scale trials. (The winery crushes more than 130,000 tonnes each vintage, with some 10,000 tonnes of this being Muscat Gordo.) Results from this trial are outlined below to illustrate the performance between different pectin enzyme preparations currently available. The winery conducted all trials and results independently in their laboratory. 88 Grapegrower & Winemaker Outer, primary cell wall with random cellulose microfibrils in pectin Middle lamella between cells – mostly pectin The outer cell wall is made of cellulose microfibrils embedded in a matrix of pectins, hemicelluloses and proteins. In woody tissue, this wall also contains lignin. The inner secondary cell wall is composed of pectin and some lignin. The middle lamella, which binds the cells together, is made mainly of pectin. Inner, secondary cell wall with regular cellulose microfibrils embedded in pectin and hemicellulose Figure 1. Enzymes in Juice Production, D.Madden, ‘In a jam and out of juice’, 2001. Mode of action of the main pectolytic enzymes PECTIN LYASE (PL) PECTIN METHYLESTERASE (PME) endo POLYGALACTURONASE (PG) Galacturonic acid Carboxylic acid Methyl group Figure 2. ‘Enzymes in winemaking’, K. Lourens, Wineland, South Africa, 2004. www.winebiz.com.au October 2012 – Issue 585 2012 Muscat Gordo Trial results The winery compared four different enzyme preparations as follows: Optivin 5XL Plus (supplied by E.E. Muir & Sons) Pectin Enzyme B Pectin Enzyme C Current pectinase enzyme The aim was to determine the difference in performance in two core areas by each of these enzyme preparations: namely yiel per tonne of fruit and time taken to reach a pectin negative lab result. Free run and pressing volumes were added together to give the total yield per tonne of each enzyme. Typical lab resul for both free run and pressings of all 2012 fruit are presented in Figure 3. d ts Figure 3 - Average 2012 Muscat Gordo analysis from this winery. Temp Be pH FSO2 TSO2 Average free run analysis 16 14 3.90 15 60 Average pressings analysis 18 14 4.05 5 40 Extraction rates between enzyme preparations All enzymes were applied to juice at the manufactur er’s recommended rate, and were added at the crusher via a dosing pump. Figure 4 illustrates the yield differences between th e four different enzyme preparations. Pectinase enzyme B had the lowest yield and was the refore used Current Supplier Enzyme C Enzyme B Optivin 5XL Plus 0.0% 2.0% 4.0% 6.0% 8.0% 10.0% Figure 4. Percentage change in juice yield of Muscat Gordo fruit. Optivin 5XL Plus Enzyme B Enzyme C Current Supplier 0 0.5 1 1.5 2 2.5 Figure 5. Free run pectin negative result times (hours). October 2012 – Issue 585 www.winebiz.com.au Grapegrower & Winemaker 89 winemaking as the base point for this comparison. The current supplier’s enzyme and pectinase enzyme C produced 3-4% more juice than Enzyme B but the Optivin ®5XL Plus produced yield increases of 9% compared to the lowest yielding enzyme. Pectin stability comparison between enzyme preparations Pectin-stability tests were used to measure the time taken to stabilise batches of juice with the four different enzyme preparations. Tests were performed on both the free run and the more difficultto-stabilise pressing fraction. The pectinstability test involves mixing five millilitres of juice with 10ml of 80% ethanol; the lab assigned a pass result when a juice sample flocculated, leaving a clear solution at that hour. The times illustrated in the tables are the average times taken to achieve this stability. Figure 5 illustrates the difference in free run pectin negative results, while Figure 6 illustrates the difference in pressing results. Significant variation in the free run results were observed between the current enzyme and the three other enzyme preparations tested. The current enzyme took twice as long to generate a pass result with the free-run juice. More differences Optivin 5XL Plus Enzyme B Enzyme C Current Supplier 0 0.5 1 1.5 2 2.5 Figure 6. Pressings pectin negative result times (hours). were observed in the pressing results. The current enzyme took around 2.5 hours, Enzymes B and C took between 1.5 and two hours, while Optivin 5XL Plus only took an hour to achieve a pass result. Simon Kinley, E.E. Muir & Sons technical sales manager for winemaking and brewing. [email protected] References Amerine, M. A. and M. A. Joslyn. 1951 Table Wines. The technology of their production in California. Berkeley, CA. University of California Press. Lourens, K. Nov 2004 Enzymes in winemaking, Wineland, South Africa. Madden, D. 2001 In a jam and out of juice, Enzymes in juice production. UNITED KINGDOM British wine snobs learning to love screw tops and boxes BRITISH WINE BUFFS have ditched their snooty attitude towards screw tops, boxes and pouches, according to research which shows that alternatives to the traditional cork and glass bottle are increasingly popular options for consumers. As many as four in 10 (39 per cent) wine drinkers now agree that wine in a box or a pouch is as good quality as bottled wine, while just 26 per cent think that boxed is inferior, according to the study by the research company Mintel. Meanwhile, screw tops are seen as even less of an issue for wine lovers, with just 17 per cent claiming not to trust screwcap quality wine. Chris Wisson, senior drinks analyst at Mintel, said : “Recent years have seen many wine drinkers reappraising their perceptions and use of wine in differing formats and packaging styles. Boxed wine has the added advantage of the wine keeping for a longer period of time than in a bottle, facilitating more flexible usage and encouraging moderate drinking. Reducing wastage, boxed wine provides an ideal solution in a market which is both environmentally and cost conscious.” Globally, an estimated 10 per cent of still wines are sold in cartons but wine producers have recognised growing consumer enthusiasm for wines packaged in more convenient, lightweight formats. The Guardian 90 Grapegrower & Winemaker www.winebiz.com.au October 2012 – Issue 585 The Hunter Valley’s newest winery is an inspiring and confident architectural statement. Building a new winery is a labour of love A Hunter Valley family demonstrates its commitment to the wine industry by designing and building a winery and cellar door at Pokolbin. Background LEOGATE ESTATE WINES, established by Bill and Vicki Widdin, is situated in Pokolbin, New South Wales and has a single vineyard with 60ha under 40-year-old vines, producing Semillon, Chardonnay, Verdelho, and Shiraz. Originally planted by the late Len Evans of Rothbury Estate in the 1970s, the vineyard was purchased by the Widins in two parts in 2008 and re-amalgamated. Mick Burgoyne was appointed vineyard manager in early 2009. Under his leadership, the vineyard team has rejuvenated the old vines so that they are now producing quality fruit equal to the best in the country. Major awards from the NSW Small Winemakers Show: Trophies to the 2011 Leogate Estate Western Slopes Reserve Shiraz for Best Shiraz and for Best Red Wine of the Show; gold medal to 2011 Leogate Estate The Basin Reserve Shiraz, also in the final taste-off. The 2011 Western Slopes was also awarded the 2012 Winewise Trophy for Best Shiraz; the first time for some years that a Hunter Valley red has won a nationwide trophy. What inspired you to Brokenback Vineyard? purchase Vicki and I have always been both wine lovers and associated with the country (Black Angus cattle), firstly in Orange and, for the last 20 years, in the Tamworth district. Our farm business is called October 2012 – Issue 585 the Zeals Pastoral Co. We have a stud with 400 registered breeders and a commercial herd with 3,000 breeders. Growing wine grapes is a short farming step from cattle and fodder production. Why did you decide to establish your own winery? We quickly found that there is little profit in grape production. This led to having our first vintage, in 2009, made under contract. Being farmers – and for better or worse – we prefer to do our own thing. For the 2010 and 2011 vintages, we rented the winery area in the Tempus Two Building and purchased all the winery plant and equipment from the Roche Family. We thus entered the winemaking business. What was the inspiration behind the design of your stunning cellar door? Vicki and I have previously built a house or two, and have seen a few cellar doors elsewhere. We took the view that the main objective was to make the atmosphere as welcoming as possible. What considerations did you take into account for the winery building? We found that the Tempus Two Winery was much admired in the Hunter Valley, so although we designed a larger building, we followed the Tempus Two set out closely. www.winebiz.com.au What role did your winemaker play? Our winemaker, Mark Woods, was very much involved personally with the relocation of the plant and equipment, and was particularly instrumental in bringing the new winery into operation. How did you approach the task of selecting an architect? Vicki was the designer of the cellar door in toto. Who drew up the building plans? The building plans were first drawn up by John Banson, a Tamworth building and home designer and myself, refined by Bill Bryan, and finally adapted by Peter Sweeney of Eco Enterac. What was involved in the process of transferring ideas from the preferred design (i.e. Tempus Two) to your own actual design? Once we decided that the Tempus Two Winery set out was as good as we could aim for (i.e. that we could not identify any better design to suit our plant and equipment), winemaker, Mark Woods and I worked on our 2000 square metre winery shed with the builder, Eco Enterac of Tamworth, who has built a great many larger sheds, including woolsheds and wheat storage sheds, to plan the placement of each item of plant (including the crush, the press, tanks and vats) and continually reassess the Grapegrower & Winemaker 91
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