DURABILITY STUDIES ON CONCRETE WITH WOOD ASH ADDITIVE C Sashidhar*, J.N.T.U.A College of Engineering, Anantapur, India H Sudarsana Rao, J.N.T.A. University, Anantapur, India 35th Conference on OUR WORLD IN CONCRETE & STRUCTURES: 25 - 27 August 2010, Singapore Article Online Id: 100035048 The online version of this article can be found at: http://cipremier.com/100035048 This article is brought to you with the support of Singapore Concrete Institute www.scinst.org.sg All Rights reserved for CI‐Premier PTE LTD You are not Allowed to re‐distribute or re‐sale the article in any format without written approval of CI‐Premier PTE LTD Visit Our Website for more information www.cipremier.com 35th Conference on OUR WORLD IN CONCRETE & STRUCTURES: 25 – 27 August 2010, Singapore DURABILITY STUDIES ON CONCRETE WITH WOOD ASH ADDITIVE C Sashidhar*, J.N.T.U.A College of Engineering, Anantapur, India H Sudarsana Rao, J.N.T.A. University, Anantapur, India Abstract Concrete is an artificial material in which the aggregates both fine and coarse are bonded together by the cement when mixed with water. The concrete has become so popular and indispensable because of its inherent in concrete brought a revolution in applications of concrete. With the advancement of technology and increased field of applications of concrete and mortars, the strength workability, durability and other characters of the ordinary concrete need modifications to make it more suitable for a by situations. Added to this is the necessity to combat the increasing cost and scarcity of cement. Under these circumstances the use of admixtures is found to be an important alternative solution. Hence an attempt has been made in the present investigation to study wood waste ash addition (0 – 30%) in concrete. Wood ash concrete is tested for compressive strength, acid attack with concentrated acids like H2SO4 and HCL and water absorption. 1. Introduction Concrete has unlimited opportunities for innovative applications, design and construction techniques. Its great versatility and relative economy in filling wide range of needs has made it is very competitive building material. With the advancement of technology and increased field of applications of concrete and mortars, the strength workability, durability and other characters of the ordinary concrete need modifications to make it more suitable for a by situations. Added to this is the necessity to combat the increasing cost and scarcity of cement. Under these circumstances the use of admixtures is found to be an important alternative solution. Though a lot of research is focused in the last decade on use of various admixtures in producing concrete, very little information is available on Wood Ash Concrete (WAC). Wood ash is generated as a by-product of combustion in wood-fired power plants, paper mills, and other wood burning facilities. Since wood is a renewable source of energy and environmentally benign friendly material, there will be increased use of wood in energy production in the future. As a result, there will be increased amount of wood ash generation. In the light of these, it has become essential to develop beneficial uses of wood ashes to solve the problems associated with their disposal. Wood ashes were divided in to two major classes of fly ash and bottom ashes. Knowledge of various properties of wood ashes such as physical, chemical, and microstructural properties would be necessary to establish beneficial applications for them. These properties depend heavily upon several factors including type and source of wood, design and operating parameters of the boiler (especially combustion temperature), and ash collection technique. This investigation was performed with a view to establish various physical properties of wood ashes and to determine potential uses of wood ashes in cement-based construction materials. Wood ash is an admixture: a pozzolana. Wood ash is obtained from the combustion of wood. It can be related to fly ash since fly ash is obtained from coal, which is a fossilized wood. Rice husk ash is also of plant origin. This implies that wood ash could be used as a pozzolana in concrete. Tarun et al.[1] reported the following elements in wood ash: carbon (5% to 30%), calcium (5% to 30%), carbon (7% to 33%), potassium (3% to 4%), magnesium (1% to 2%), phosphorus (0.3% to 1.4%) and sodium (0.2% to 0.5%). Pascale Coatanlem et al. [2] in their report, they aimed at examining the durability of a wood fibre lightweight concrete. Samples have been stored in humid and dry environments, compressive and flexural strength were measured and the microstructure examined using SEM analysis. The material properties are improved when wood chippings are saturated with a sodium silicate solution, this is due to the improved bond between chippings and cement paste, resulting from the formation of CSH I and ettringite. Felix et al. [3] in their research, wood waste, saw dust and wood shaving ash, wood waste ash (WWA) of pretreated timber of 0, 5, 10, 15, 20, 25, and 30% by weight of cement was added as a supplement to a concrete of mix proportion 1:2:4:0.56 cement: sand: Coarse aggregate: water cement ratio, and the strengths and the water absorption of the matrix were evaluated. Also, the metal leachability of WWA was analyzed. The compressive and the flexural strengths of WWA concrete for the ages investigated ranged from 12.83 to 28.66 N/mm2, and 3.65 to 5.57 N/mm2, respectively, with the lowest values obtained at 30% additive level of ash. When compared with the strength of plain concrete control, the compressive and flexural strengths of WWA concrete were between 62 and 91% and 65 and 98%, respectively, of the former. Abdullahi [4] (2005) has studied the behaviour of wood ash / OPC concrete. Chemical analysis of wood ash, bulk density, sieve analysis and specific gravity of wood ash and aggregates, consistency, setting time and slump test of the fresh paste were conducted to determine the suitability of the materials for concrete making. Test result indicates that the wood ash is slightly pozzolanic, water demand increases as the ash content increases and the setting time of the paste increases as the ash content increases. Compressive strength of wood ash / OPC concrete it increases with age at curing with optimum replacement of cement by wood ash of 20%. Kurashige Isao et al. [5] reported the mechanism of scaling-off of hardened cement due to sulfuric acid attack, aiming to establish a deterioration-predicting method of concrete under such environments as sewage facilities, hot springs, etc. It was learned that the solid volume increased during the corrosion reaction of hardened cement. As a result, in high sulfuric acid concentrations (pH 0.5-1.0), the lower the water-cement ratio is, the higher the scaling rate. These results were confirmed by using SEM, XRD, etc. Further more, it was found from the experiments that the neutralization progress was highly affected by the scaling rate due to sulfuric acid attack. Little information is available on wood ash concrete. Thus this new admixture has lot of potential for use in concrete. Hence, there is need to study the strength and durability characteristics of Wood Ash Concrete (WAC). 2. Experimental Investigation The present investigation is aimed to study and evaluate the effect of addition of wood waste ash (0-30%) in concrete with water cement ratio of 0.49 for concrete. The compressive strength , resistance of wood waste ash concrete(WAC) to acid attack using 5% concentrated acids like H2SO4 and HCL, and water absorption are studied. Standard cubes of 150 X150X150mm have been cast and tested for obtaining 28 days compressive strength. For acid attack, the same cubes have been immersed in solution of 5% concentrated H2SO4 and HCL and the Weight loss. Compressive strengths were observed after 30, 60 & 90 days curing. Water absorption test is conducted to determine the amount of water absorbed under specified conditions. For Water absorption test 100X100X100mm cubes have been used. 2.1 Materials used Cement: OPC Cement of 53 grade was used. The specific gravity is 3.10. Coarse Aggregate: Crushed granite metal with 50% passing 20mm and retained on 12.5mm sieve and 50% passing 12.5mm and retained on 10mm sieve was used. Specific gravity of coarse aggregate was 2.75. Fine aggregate: River sand from local sources was used as fine aggregate. The specific gravity of sand is 2.64. Water: Potable fresh water, which is free from concentration of acid and organic substances, was used for mixing and curing the concrete. Wood waste Ash: Wood waste ash is generated as a by-product of combustion in wood-fired power plants, paper mills, and other wood burning factories. In the present research the wood waste ash used, is retained from 300 microns. 2.2 Casting and testing The cement, sand, coarse aggregate and wood waste ash were mixed thoroughly by manually. Approximately 25% of water required is added and mixed thoroughly with a view to obtain uniform mix. After that, the balance of 75% of water was added and mixed thoroughly with a view to obtain uniform mix. The moulds were removed after twenty four hours and the specimens were kept immersed in clean water tank. After curing the specimens in water for a period of 28 days the specimens were taken out and allow to dry under shade. Twenty Four concrete cubes of size 150Х150 Х150mm , Three concrete cubes of size 100Х100 Х100mm have been cast from each mix. 2.3 Compression test Compression test on cubes was conducted on the Compression Testing Machine (CTM). The pressure gauge of the machine indicating the load as least count of 1kN. The load on the cube was applied at a constant rate up to the failure of specimen and the ultimate load was noted. Average compressive strength of three cubes were taken for 28 days water curing. The same procedure is adopted for determining the compressive strength after 30, 60, 90 days of acid immersion. 2.4 Weight Loss Test The cubes of 150 Х 150 Х 150 mm were cast. These were immersed separately in each 5% concentrated solutions of HCl and H2SO4 after normal 28 day curing. The normal weights of cubes were initially taken and observed the deteriorating effect after 30, 60 and 90 days by taking weights again. The weight loss due to acid immersion has been noted. 2.5 Water Absorption Test Water absorption is used to determine the amount of water absorbed under specified conditions. For the test 100 Х 100 Х 100mm cubes were cast and cured for 28 days in ordinary water. Immediately upon curing, the cubes were weighed, which is the dry weight. The cubes were then immersed in water for 24 hours. Cubes were removed, patted dry with a lint free cloth, and weighed, this is the wet weight. Water absorption is expressed as increase in weight percent. Percent Water Absorption = [(Wet weight - Dry weight)/ Dry weight] x 100 3. Discussion of Test Results 3.1 Effect of percentage of addition of wood waste ash in concrete in compressive strength The influence of percentage of addition of wood waste ash in concrete on percentage decrease in compressive strength is presented in fig 1 for different ages of acid immersion. From these figures, it can be observed that with addition of wood waste ash content the percentage decrease in compressive strength decreases. Maximum percentage decrease in compressive strength is observed for plain concrete mixes with 10% of wood ash. It can be observed from these figures that the percentage decrease in compressive strength decreases rapidly from 0% to 10 % addition and from then onwards it decreases very gradually. Similar trend is observed for HCl, H2SO4 acids tried in the present investigation. Hence it can be concluded that optimum results are obtained at 10% addition of wood ash concrete. It can also observe from the figures that the percentage decrease in compressive strength increases with the age of acid immersion. Maximum percentage decrease in compressive strength is noticed at 90 days age of acid immersion. 3.2 Influence of acid on the residual compressive strength of wood Waste ash concrete In the present investigation concrete mixes have been subjected to 5% concentrated solutions of HCl, H2SO4. The influence of these acids on the residual compressive strength for different percentage of addition of wood waste ash in concrete is presented in fig 2 and fig 3. From these figures it can be observed that the maximum loss of compressive strength occurred for H2SO4 and HCL in acid immersion. This is true for all percentage of addition of wood waste ash in concrete. Similar trend is observed for all ages of acid immersion i.e. 30, 60, 90 days. It is observed attack of H2SO4 is the most severe on concrete than HCL. 3.3 Effect of percentage of wood waste ash on percentage weight loss The influence of percentage of addition of wood waste ash in concrete on percentage weight loss due to acid attack for Two different ages of acid immersion is presented in fig 4 & fig 5. It is evident from the figures that with the addition of wood ash the percentage weight loss decreased upto 10% wood waste ash and increased beyond 10% wood ash. However even at 20% replacement the percentage weight loss is less compared to plain concrete. Thus it can be concluded that, 10% wood waste ash concrete mixes resisted acid attack better than other mixes. Similar results are observed for HCL, H2SO4 acids tried in the present investigation. 3.4 Effect of wood waste ash on percentage water absorption Fig 6 shows the results of tests for the water absorption of Wood waste ash based concrete. It may be noted from the results that concrete specimens absorb more as the ash content increases. The water absorption at 0% of wood waste ash is 1.19% and increases to 1.76% at 30% of wood waste ash. However, these values are less than 10% which is the percentage water absorption value accepted for most constructed materials. 4. Conclusions: The 28 day cube compressive strength of WAC mixes decreases with increasing wood waste ash content from 0 to 30%. The compressive strength after 30, 60, and 90 days of acid immersion of concrete decreases with increasing percentage of wood ash content. Maximum loss of compressive strength occurred with H2SO4 acid immersion. Hence H2SO4 acid attack is most severe on WAC. Percentage decrease in compressive strength increases with the age of acid immersion. Maximum Percentage decrease in compressive strength is noticed at 90 day age of acid immersion. For 10% wood waste ash based concrete, the weight loss due to acid attack is minimum. H2SO4 has maximum deteriorating effect than other acids used in present investigation. The percentage of water absorption of wood ash concrete (WAC) specimens increased with increase in wood waste ash content from 0 to 30%. References [1] Tarun R. N “ Use of Wood Ash in Cement-based Materials”, A CBU Report, (2003) CBU-2003-19 (REP-513), http://uwm.edu/Dept/CBU/report. [2] Pascale Coatanlem, Raoul Jauberthie and Frank Rendell, “Lightweight wood chipping concrete durability”,France, 2005. [3] Felix F. Udoeyo, Hilary Inyang, David T. Young, and Edmund E. Oparadu, “Potential of Wood Waste Ash as an Additive in Concrete”, 2006, 605-611. [4] Abdullahi, M. “Characteristics of Wood ASH/OPC Concrete”, Civil Engineering Department, Federal University of Technology, 2003, P.M.B. 65, Minna, Niger State, Nigeria, [email protected] [5] Kurashige isao and Uomoto Taketo, “Mechanisms of scaling-off of hardened cement paste due to sulfuric acid attack”, 2001, 458-464. W/C ratio 0.49 Residual compressive strength(MPa) 50 48 46 44 42 40 38 0 5 10 15 20 25 30 % of wood ash Fig 1. Residual Compressive Strength vs % of wood ash Residual Compressive Strength(MPa) 44 30 days 60 days 90 days 42 40 38 36 34 32 30 0 5 10 15 20 25 30 % of Wood Ash Fig 2. Compressive Strength vs % of Wood Ash(H2SO4 acid Immersion at 0.49 W/C Ratio) Residual Compressive Strength(MPa) 45 30 days 60 days 90 days 44 43 42 41 40 39 38 37 36 35 34 33 32 31 0 5 10 15 20 25 30 % Of Wood Ash Fig 3. Residual Compressive Strength vs % of Wood Ash (HCl acid Immersion) 10.0 30 days 60 days 90 days 9.5 9.0 % Weight Loos 8.5 8.0 7.5 7.0 6.5 6.0 5.5 5.0 0 5 10 15 20 25 30 % of Wood Ash Fig 4. Weight Loss vs % of Wood ash with H2SO4 acid immersion 9.0 30 days 60 days 90 days 8.5 8.0 % Weight Loss 7.5 7.0 6.5 6.0 5.5 5.0 4.5 0 5 10 15 20 25 30 % of Wood ash Fig 5. Weight Loss vs % of Wood ash with HCL acid immersion % Water Absorption 1.8 % Of Water Absorption 1.7 1.6 1.5 1.4 1.3 1.2 1.1 0 5 10 15 20 25 30 % Wood ASh Fig 6. % Of Water Absorption vs % of Wood Ash
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