BELT DRIVE MONTHLY | July, 2009 WHAT IS BELT MATCHING AND IS IT IMPORTANT? BELT MATCHING Before explaining in more detail “what it is” it is important to understand the “why it’s important”. When using a sheave with more than one groove it is critical that the v- belts be the same length so they share the transmitted load. “Belt Matching” is a term used to define v-belts are of equal length. If belts are not the same length and specification, the shortest belt carries the load as it tensions in the sheave first and the remaining belts are simply going along for the ride. Length can vary widely among manufacturers. For example, a “non-matched” B38 wrapped v-belt has a published tolerance from The Rubber Manufacturers Association (RMA) of +0.7 – 0.7. or 45/64 of an inch (RMA engineering standard IP-20).This means each belt can vary as much as 1.4 inches and still be called a B38. Manufacturers make v-belts within RMA tolerances, but each makes slightly different based on their manufacturing process. For this reason, a drive should never be installed with v-belts from different manufacturers. The “matched” tolerance published by the RMA is significantly closer at 0.15 or only 1/64 of an inch variation. All Browning v-belts meet or exceed RMA “Matched” tolerances OFF THE SHELF! THE DOWNSIDE TO NOT HAVING A SET OF V-BELTS WITHIN MATCHED RMA TOLERANCE LIMITS IS: 1.Belts cannot work together as a team and belts can fail prematurely 2.Transmitting maximum HP is compromised 3.V-belts and sheave grooves will wear unevenly 4.Belt whip & vibration is increased WHAT IS BELT MATCHING AND IS IT IMPORTANT? MATCHING METHOD 1 – MANUFACTURING DATE MATCHING (NOT RECOMMENDED) There are basically three “v-belt matching” methods that are often used incorrectly or interchangeably. The first is the assumption you can match v-belts by using a manufacturing date code of the same production week or day. There is absolutely no assurance that a v-belt made in the same production time frame will have a length within matched tolerance limits. This method is a myth. MATCHING METHOD 2 – CODE MATCHING Browning CODE 1 marking ensures belt length meets or exceeds RMA matching limits As discussed, the Rubber Manufacturers Association publishes length variation match tolerances based on overall belt length. Some manufacturers offer CODE matching to designate matched length compliance. (Like codes mean v-belts fall within matching limits). Browning belts are designated by a CODE 1 printed boldly on the belt and ensure customers that all Browning belts meet or exceed RMA matched tolerance limitations right off the shelf. Not all competitors use code matching and instead fall within “standard” tolerances. Regal® Power Transmission Solutions 7120 New Buffington Road Florence, KY 41042 Customer Service: 800-626-2120 Fax: 800-262-3292 Technical Service: 800-626-2093 MATCHING METHOD 3 – MACHINE MATCHING While CODE matching is satisfactory for most applications, some critical applications require length variation below RMA matched standards. As a result, some manufacturers offer machine matching from the factory. This is a secondary physical measurement of each belt before shipment to ensure lengths are identical and meet or exceed RMA tolerances. Some competitors charge for this service. This service is currently offered at no charge from Browning and can be performed in our National Distribution Center in Florence, KY the same day. IN SUMMARY Specifying Browning v-belts assure a customer that they will get a premium quality belt off the shelf that meets or exceeds RMA matched tolerances. If a demanding application requires even tighter tolerances we can assist same day with our machine matching service. Future article ideas or questions can be Submitted to [email protected] www.RegalPTS.com APPLICATION CONSIDERATIONS The proper selection and application of power transmission products and components, including the related area of product safety, is the responsibility of the customer. Operating and performance requirements and potential associated issues will vary appreciably depending upon the use and application of such products and components. The scope of the technical and application information included in this publication is necessarily limited. Unusual operating environments and conditions, lubrication requirements, loading supports, and other factors can materially affect the application and operating results of the products and components and the customer should carefully review its requirements. Any technical advice or review furnished by Regal Beloit America, Inc. and/or its affiliates (“Regal”) with respect to the use of products and components is given in good faith and without charge, and Regal assumes no obligation or liability for the advice given, or results obtained, all such advice and review being given and accepted at customer’s risk. For a copy of our Standard Terms and Conditions of Sale, please visit http://www.regalbeloit.com (please see link at bottom of page to “Standard Terms and Conditions of Sale”). These terms and conditions of sale, disclaimers and limitations of liability apply to any person who may buy, acquire or use a Regal product referred to herein, including any person who buys from a licensed distributor of these branded products. Regal and Browning are trademarks of Regal Beloit Corporation or one of its affiliated companies. ©2016 Regal Beloit Corporation, All Rights Reserved. MCO16015E • Form# 9787E • Printed in USA
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