RO-PAX FERRY April 28th, 2016 Gabriel, Shaun, Timothy Introduction ROPAX Ferry Concept Design for WFSA competition Low-cost vessel for service between the islands of Indonesia Ferry Accidents China 6% Philippines 11% Indonesia 16% All others 42% Bangladesh 25% Causes and Circumstances of Major Ferry Accidents, 2000-2014, by Abigail Golden, Worldwide Ferry Safety Association. Location Pelni - Wikipedia, the free encyclopedia. (n.d.). Retrieved January 22, 2016, from https://en.wikipedia.org/wiki/Pelni Basic Requirements • 14 to 18 knots • Maximum 185 passengers • Maximize car and truck payload • 20 Cabins • Range of 1000 Nm • Affordable to construct and operate ROPAX ferry 2007 http://indahnesia.com/indonesia/event/ 45/ferry_sinks_off_java_coast.php Challenges: Safety • Overloading • Fire Safety Affordability Indonesian Ferries | Paul's Travel Blog. (n.d.). Retrieved from http://www.paulstravelblog.com/wp/?p=260 Problems: Overloading Fire Affordability Solutions: • Catamaran design • Limited number of trucks • Well ventilated car deck • Engines on deck • Fire zones • Catamaran (more deck area) • Steel construction • Ease of maintenance • Built in Indonesia Parent Ship: North Island Princess Hull Form • Waterline Length: 52.5 m • Displacement: 1025 tonnes • Based on NPL, VWS 89 • Design speed of 15 knots VWS 89 Savu Ferry NPL Catamaran Hull Form • L/V^(1/3) = 6.67 • Cp = 0.6 • Cb = 0.5 • BOA = 23.5m • LOA = 55m • LCB = -6.5% midships • Single Chine Stability • SOLAS • IS 2008 • General Criteria for 4 conditions: • Fully loaded arrival/departure • Unloaded arrival/departure • Wind Criteria Intact Stability Results Stability Criteria - IS 2008, Open Water Criteria for Fully loaded departure Name Angle 1 Angle 2 Required Actual Pass / Fail GM At 0 > 0.15 meters 0 0.15 39.4 Pass GZ At 30 >= 0.2 meters 30 0.2 6.3 Pass 14.5 25 Angle At GZmax > 25 deg 14.5 Fail Area Between 0 and 30 > 3.15 metersdeg 0 30 3.15 175.3 Pass Area Between 0 and Flood > 5.15 meters-deg 0 22.7 5.15 126.3 Pass 30 40 1.72 57.8 Pass Area Between 30 and 40 > 1.72 metersdeg Righting Arm Curve 8.0 6.0 4.0 GZ (m) 2.0 -20 0.0 -15 -10 -5 0 5 10 15 -2.0 -4.0 -6.0 -8.0 Angle of Heel (Degrees) 20 25 30 35 40 Damaged Stability • Lost Buoyancy Method Damaged Stability Results Stability Criteria - SOLAS 2004, After Damage, compartments C and D flooded Name Angle 1 Angle 2 Required Actual Pass / Fail Angle Between FreeEquil and GZ0 >= 15 deg 3.3 74.9 15.0 71.5 Pass Area Between FreeEquil and 27 >= 0.86 meters-deg 3.3 27 0.9 107.3 Pass GZ At GZmax >= 0.29 meters 21.6 0.3 6.1 Pass Angle At FreeEquil <= 12 deg 3.3 12.0 3.3 Pass Freeboard At FreeEquil >= 0.076 meters 3.3 0.1 1.8 Pass Resistance and Powering • NPL • Model testing • Round bilge, displacement • VWS 89 • Model testing • Chined, planing • Pham and Sahoo • Regression Analysis • Chined • Engines selected based on: • 1500 kW Effective Power Transport Factor: Reality Check Transportation Factor for Similar Ferries (ROPAX Catamarans) 60 Transportation Factor 50 40 30 20 10 0 5 10 15 20 Speed (kn) 25 30 35 40 Ship Arrangement • Capacity, flow, and passenger safety • Mission requirements for each deck • • • • • • Cars/trucks Stairwells, access Accommodations Service spaces Seating WC’s Profile Inboard Profile Midship Main Deck Deck 2 Deck 3 Machinery Arrangement Structure: Design Methodology • Lloyd’s Register Rules and Regulations for Classification of Special Service Craft Hydrostatic, Hydrodynamic pressure etc. Material Selection Local Design Pressure Local Members (plating&stiffener) Global Loads Hull Girder Strength Structure: Local Design Pressures Wave Pressure/Impact Pressure hydrostatic pressure hydrodynamic pressure pitching pressure Impact pressure deckhouse, superstructure pressure shell envelope pressure forebody impact pressure Impact pressure on crossdeck pressure on weather deck deck pressure for cargo watertight bulkhead, plating watertight bulkhead, stiffener 28.14 57.66 79.70 64.74 7.04 107.84 64.74 22.76 12.40 25.16 28.25 35.21 Local Member Design Pressure Design Pressure bottom shell plating bottom shell stiffening side shell plating, outboard side shell stiffening, outboard side shell plating, inboard side shell stiffening, inboard cross-deck plating cross-deck stiffening weather deck plating weather deck stiffening interior deck plating interior deck stiffening inner bottom plating inner bottom stiffening superstructure plating superstructure stiffening bulkhead plating bulkhead stiffener kPa 113.23 56.61 113.23 56.61 113.23 56.61 83.68 41.84 25.16 25.16 25.16 25.16 88.68 56.61 7.39 3.69 28.25 35.21 Structure: Local Plating Thickness Minimum thickness Design selection 9.9 9.9 8.5 10 10 10 6.7 5.1 6.1 8.0 8.0 8.0 4.8 5 8.5 5.2 10 10 superstructure side plating superstructure top plating 3.1 3.0 5 5 machinery casing side plating Pillars rectangular pillars 3.0 5 5.0 5 Shell envelope bottom shell plating side shell plating wet-deck plating Single Bottom structure centre girder web floor webs side girder webs Bulkheads watertight bulkhead plating Deck plating strength/main deck plating lower deck/inside deckhouse Superstructures and deckhouses Structure: Global Loads Vertical Wave Bending Moment Twin-hull Transverse Bending Moment Twin-hull Torsional Moment Twin hull transverse bending moment 26,184 kNm Twin hull torsional connecting moment 40,389 kNm Structure: Hull Girder Strength Hull Longitudinal Bending Strength Hull Girder Bending Stress Deck Keel 24.1 51.9 < Hull Shear Strength max permissible hull vertical bending stress, MPa Hull Girder Shear stress, MPa < 5.7 169 Strength of Cross-deck Structure Head Beam Quartering sea sea sea total direct bending stress total shear stress 32.8 50.6 61.6 2.5 8.2 21.4 Demand < Cross-deck max permissible vertical bending stress max permissible mean shear stress Capacity 169 98 max permissible mean shear stress, MPa 98 Structure: Midship Section Frame spacing Max. web frame spacing 550 mm 3.3m Propulsion: Pairwise Comparison Propulsion: Selection Propulsion: Unit 4 X Schottel Outboard units CAT ACERT 32 746 kW each Weight Engineering Light Ship Summary 100 - Structure 200 - Propulsion 300 - Electrical 400 - Command 500 - Aux Equipment 600 - Outfit MARGIN (5%) Weight (MT) 434.1 74.3 31.0 3.4 44.8 52.2 32.0 671.7 LCG 30.1 52.9 34.2 21.9 24.5 32.0 VCG 5.6 7.9 6.8 13.9 8.4 7.1 TCG 0.0 0.0 0.0 0.0 0.0 0.2 L.Mom 13072678 3929600 1059600 74325 1097640 1668768 V.Mom 2418781 588100 209223 47275 374820 370710 T.Mom 0 0 0 0 0 9944 31.1 6.0 0.0 20903 4009 9.944 Outfitting estimates Outfitting weights Cabin floor QTY Length, m height, m 193.5 12 30.8 2.75 kg/U ceilings Corridor floor ceilings Bathroom floor ceilings Balcony floor weight Non structural bulkheads Interior Stairs Interior Railings Interior doors Exterior doors (to balconies) Bunk Beds Vanity unit Chair + desk Toilet Stalls Bathroom washbasin Showers 20 8 56 20 20 4 4 4 Total PAX accomodation outfit weight t/m2 0.0335 0.007 0.0335 0.007 0.0335 0.007 0.0335 0.01 Weight, t 6.85 1.43 4.22 0.88 1.00 0.21 0.89 5.32 0.60 0.31 1.00 1.04 2.80 0.50 0.40 0.16 0.10 0.10 TONNES: 27.8 50 10 50 130 50 25 20 40 25 25 Full Load Summary Full Load Displacement Summary Weight (MT) LCG VCG TCG L.Mom V.Mom T.Mom Consumables Fuel (98%) Potable Water (98%) 39 20 32 26 2 2 0 8 1258 500 64 32 0 162 Passengers, Crew, and Stores Passengers + Crew Crew Stores (15 crew) Passenger stores (185 pax) 12 1 3 25 23 31 11 4 10 0 -7 0 300 17 85 131 3 26 0 -5 0 Misc. Liquids Grey Water (10%) Black Water (10%) Lube Oil (98%) Used Oil (10%) Sludge (10%) Oily Water (10%) 2 1 2 0 0 1 24 23 38 38 39 38 2 2 2 2 2 2 0 10 0 0 0 0 37 14 69 2 4 19 3 1 4 0 0 1 0 6 0 0 0 0 Mission Load Cars, x 34 Trucks (Fully loaded) x 10 58 200 25 28 7 7 0 0 1457 5560 376 1320 0 0 Total Deadweight 337 28 6 0 9321 1962 163 Lightship Weight 671.7 31.1 LCG 30.0 6.0 VCG 5.9 0.0 TCG 0.2 20902.6 4008.9 9.9 30223 5971 173 Estimated FULL LOAD DISPLACEMENT 1008.3 Cost: Shipyard’s Perspective Is it affordable? Cost: Cash Flow Analysis Appendix
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