Clinical Chemistry 51:10 1955–1961 (2005) Oak Ridge Conference Simultaneous Multiple Immunoassays in a Compact Disc–Shaped Microfluidic Device Based on Centrifugal Force Nobuo Honda,1* Ulrika Lindberg,2 Per Andersson,2 Stephan Hoffmann,2 and Hiroyuki Takei1 Background: We explored the potential of a microfluidic device based on centrifugal force as an immunoassay platform by examining the imprecision of assays carried out with 200 nL of sample. Methods: Biotinylated antibodies against ␣-fetoprotein (AFP), interleukin-6 (IL-6), and carcinoembryonic antigen [(CEA); 0.1 g/L each in 15 mmol/L phosphate-buffered saline (PBS) containing 0.1 mL/L Tween 20] were attached to a microcolumn packed with streptavidin-coated particles. A 200-nL sample was then allowed to pass through the microcolumn for 240 s, followed by Alexa 647–labeled detection antibody (7.5 mg/L in 15 mmol/L PBS containing 10 g/L bovine serum albumin). The flow rate was controlled by altering the rotational speed. Up to 104 sandwich type immunoassays were completed within 50 min. Results: For AFP, IL-6, and CEA the detection limits were, respectively, 0.15, 1.25, and 1.31 pmol/L. Inter- and intraassay imprecisions (CVs) were <10% and <20%, respectively, for analyte concentrations >5 pmol/L. The CEA antibody had the lowest affinity according to fluorescence image analysis of the microcolumn region. The result was confirmed in a comparative study using BIAcore 3000. Conclusions: Day-to-day (total) imprecision (CV) of immunoassays on the compact disc–shaped device are <20%. Analysis of fluorescence images allows rapid ranking of antibodies according to their affinities. © 2005 American Association for Clinical Chemistry 1 Fujirebio, Inc., Tokyo, Japan Gyros AB, Uppsala, Sweden. *Address correspondence to this author at: Methodology Research Group, Research & Development Division, Fujirebio Inc., 51, Komiya-cho, Hachiojishi, 192-0031, Tokyo, Japan. Fax 81-426-46-8325; e-mail no-honda@fujirebio. co.jp. Received April 26, 2005; accepted July 18, 2005. Previously published online at DOI: 10.1373/clinchem.2005.053348 2 There has been much excitement surrounding use of microfluidic devices for rapid clinical immunoassays. Microfluidic devices come in various sizes and shapes (1, 2 ), but common to all is a structure consisting of channels and reactors of microscopic dimensions. Minute quantities of reagents and sample are introduced into the microstructure and transported from one section to another while undergoing mixing, reaction, and monitoring. Some of the touted promises are reductions in sample and reagent volumes, rapid results as a result of enhanced mixing and reaction efficiencies, and true user-friendliness through full automation. These characteristics are of utmost importance in the face of ever-increasing medical costs: whereas accurate and timely results can greatly reduce the costs of the subsequent medical treatment, incorrect results not only can lead to complications in treatment but potentially also to exorbitant legal fees arising from litigation. Microfluidic devices can also be useful in the search for improved antibodies for new generations of diagnostic immunoassays if high throughput via a high degree of parallelism can be achieved with small reagent volumes. The development of such microfluidic devices has been challenging. Some of the technical hurdles are associated with (a) dispensing of sample and reagents in precisely defined volumes into a microfluidic device, (b) removal of trapped air, (c) efficient mixing of discrete fluids, (d) transfer of the fluid between chambers, and (e) acceptable signal intensity. Numerous approaches have been proposed and implemented. One way to classify these approaches is by the way fluids are transported within the microfluidic structures. The dynamics of a liquid of macroscopic quantity are dominated by its mass, but as the dimension decreases, surface tension begins to dominate the behavior. Although this might complicate the transport issue, surface effects can be also exploited. With this in mind, the use of centrifugal force in a rotating device is rather attractive because under centrifugation, it is possi- 1955 1956 Honda et al.: Centrifugal Force–Based CD Device for Immunoassays ble to control the apparent “weight” of the fluid; this approach has been rather successful at addressing some of above technical hurdles (3– 6 ). When a device is subjected to centrifugal force, the fluid within experiences a force, described by: 2 r⌬r where is the density of the fluid, is the angular velocity of the rotating device, r is the characteristic distance of the fluid location from the center of rotation, and ⌬r is the height of the fluid in the radial direction. The centrifugal force is particularly well adapted for transporting discrete fluid droplets. In diagnostic applications, it is droplets of precisely well-defined volume that need to be transported. Moreover, when centrifugal force is applied to the fluid, separation of air is rather straightforward. We have been actively engaged in efforts to make use of centrifugal force for diagnostic devices. In this study, we evaluated the microfluidic device called the Gyrolab Bioaffy™ (Gyros AB), which is shaped like a compact disc (CD)3 with a diameter of 12 cm (Fig. 1). It is a polymer structure covered by a lid. Formed into this area are 104 identical structures, each capable of carrying out a single test. The structure consists of a microcolumn filled with streptavidin-coated particles, and any biotinylated biomolecule can be readily attached to the surface. The rest of the structure serves to define the volumes of the sample and reagents as well as keeping the flow rate constant through the microcolumn. All control is through the rotational speed of the CD, which is mounted on a drive mechanism of Gyrolab WorkstationTM. In addition to driving the CD at speeds in accordance to a preprogrammed sequence, the Workstation is equipped with a detector unit for laser-induced fluorescence detection. It is also equipped with robotic arms that can dispense liquid samples into arbitrary inlets on the CD. The Workstation has a carousel that carries up to six 96- or 384-well plates used for storing liquid samples for dispensing. Rapid dispensing is essential for achieving a high degree of parallelism through simultaneous use of all 104 structures, which is quite useful for screening of high-affinity antibodies. More than just the hardware is tailored for high-throughput screening; special software installed in the Gyrolab Workstation has a specific capability to rank antibodies in terms of their affinity. This is accomplished by monitoring the spatial distribution of the bound antigen along the length of the microcolumn; the narrower the distribution, the greater the likelihood that the antibody is suitable for a diagnostic application. Materials and Methods cd structure The CD structure is an intricate web of microchannels and microreaction chambers formed in a 1.2-mm thick polymer plate and covered by a lid film. These fluidic components are separated by hydrophobic regions, so-called hydrophobic barriers, that function to control the flow of liquids when the CD is subjected to different rotational speeds. A series of barriers with different characteristics can be interconnected, and controlling the passage of fluid across a barrier is simply a matter of changing the rotational speed of the CD. The hydrophobic barrier plays a crucial role in volume definition, which is incorporated into the test structure. Four such structures are shown in Fig. 2. When fluid is injected into the CD at an individual inlet through a hole formed in the lid film, a hydrophilic coating in the inside helps draw the fluid down to the hydrophobic barrier located at the bottom end of the volume definition chamber. When the chamber is full, the CD is rotated at low speed. This leads to overflow of the excess volume through a channel located at the connec- 3 Nonstandard abbreviations: CD, compact disc; PBS, phosphate-buffered saline; AFP ␣-fetoprotein; IL-6, interleukin-6; CEA, carcinoembryonic antigen; and SPR, surface plasmon resonance. Fig. 2. Expanded view of 4 of the 104 structures incorporated into a single CD. Fig. 1. Photograph of the Bioaffy CD, measuring 12 cm in diameter. A single structure consists of a column that is fed by 2 separate inlets. The common inlet serves several structures in parallel through a common channel, whereas the individual inlet serves only a single structure. A fluid dispensed into either one of the inlets is subjected to metering, guaranteeing reaction of precisely metered fluids. 1957 Clinical Chemistry 51, No. 10, 2005 Table 1. Raw data for AFP assays from 3 CDs.a CD 1 (n ⴝ 6) CD 2 (n ⴝ 6) CD 3 (n ⴝ 6) Interassayb AFP, pmol/L Mean SD CV, % Mean SD CV, % Mean SD CV, % Mean SD CV, % 0 0.5 1 5 50 500 5000 20 000 0.011 0.051 0.124 0.470 4.73 49.5 488 657 0.005 0.009 0.012 0.049 0.244 3.00 12.3 9.31 46 17 9.7 10 5.2 6.1 2.5 1.4 0.009 0.063 0.113 0.506 5.18 50.0 488 649 0.004 0.009 0.019 0.039 0.399 1.76 10.2 26.9 44 15 17 7.8 7.7 3.5 2.1 4.2 0.008 0.057 0.128 0.437 4.58 47.6 474 641 0.004 0.028 0.040 0.034 0.408 2.46 24.3 20.2 48 49 31 7.9 8.9 5.2 5.1 3.2 0.009 0.057 0.121 0.471 4.83 49.0 483 649 0.001 0.006 0.008 0.035 0.312 1.25 8.32 8.4 15 10 6.5 7.3 6.5 2.5 1.7 1.3 a The number of replicates is 6 for all concentrations. Intraassay data are calculated from 3 interassay data sets from 3 CDs. Mean and SD are fluorescence intensity values. b Data for CDs 1 through 3 combined. tion between the inlet and the reservoir. The structure between the hydrophobic barrier and the overflow channel dictates the sample/reagent volume. At increased rotational speeds, the hydrophobic barrier is designed to allow passage of the sample/reagent downstream toward the microcolumn, which is prepackaged with streptavidin-coated particles so that any biotinylated biomolecule can be attached to the surface, ready for detection of an analyte. When microcolumns in 8 consecutive structures are to be exposed to a common fluid, a common inlet can be used, which is connected through a zigzag-shaped common channel to 8 structures so that when a fluid is dispensed into it, all 8 structures can be filled at the same time. The amount of biomolecule to be dispensed is dictated by the concentration and the size of the volume definition area in the common channel. This option is useful for minimizing the total dispensing time. (Pierce) was added to a solution containing 1 g/L capture antibody, and the mixture was incubated for 1 h at room temperature. The unreacted biotin was then removed by gel filtration on NAP5TM columns (Amersham Biosciences). The concentration of the capture reagent was measured after the desalting step. labeling of antibodies with Alexa 647 Antibodies labeled with Alexa 647 were prepared as follows: A 1. 5-fold molar excess of Alexa Fluor® 647 carboxylic acid, succinimidyl ester, per mole of antibody was added to a solution containing 1 g/L detection antibody, and the mixture was incubated for 1 h at room temperature. The unreacted Alexa 647 was then removed by gel filtration on NAP5 columns. The concentration of the capture reagent was measured after the desalting step. assay method software An interesting feature of the Gyrolab Workstation LIF is a proprietary software package that can evaluate the signal spatial distribution within the microcolumn. The Gyrolab BioaffyTM software package includes two programs: Gyrolab Evaluator and Gyrolab Viewer. Gyrolab Evaluator performs an automatic evaluation of the raw data produced by the laser-induced fluorescence detector in the Gyrolab Workstation. Gyrolab Viewer can then be used to visualize the fluorescence profile on the column and thus to study binding profiles. At low analyte concentrations, the signal is observed principally from the column head, and the affinity of the antibody used can be estimated from the sharpness of the distribution. In the Gyrolab Bioaffy CD, each structure has 15 nL of streptavidin-coated polystyrene beads (DynospheresTM) as a solid phase to bind the biotinylated capture antibody. Sandwich immunoassays were carried out according to the following protocol: reagents The antibodies used for evaluation of Gyrolab Bioaffy were from lots routinely used for the Lumipulse chemiluminescence system (Fujirebio Inc.). preparation of biotinylated antibodies Biotinlyted antibodies were prepared as follows: A 12fold molar excess of EZ-LinkTM Sulfo-NHS-LC-Biotin Fig. 3. Calibration curve for the AFP assays. Spline approximation was used. Error bars indicate the SD. The arrow indicates the detection limit. 1958 Honda et al.: Centrifugal Force–Based CD Device for Immunoassays Table 2. Raw data for IL-6 assays from 3 CDs. CD 1 (n ⴝ 6) CD 2 (n ⴝ 6) CD 3 (n ⴝ 6) Interassayb IL-6, pmol/L Mean SD CV, % Mean SD CV, % Mean SD CV, % Mean SD CV, % 0 0.5 1 5 50 500 5000 20 000 0.020 0.024 0.049 0.151 1.40 14.0 157 382 0.009 0.009 0.015 0.024 0.162 0.943 10.7 10.5 44 36 30 16 12 6.7 6.8 2.7 0.012 0.020 0.065 0.160 1.30 13.6 159 372 0.005 0.008 0.035 0.028 0.102 0.777 5.80 8.06 44 42 53 17 7.8 5.7 3.7 2.2 0.023 0.041 0.059 0.166 1.19 13.1 158 362 0.010 0.023 0.021 0.052 0.130 0.656 5.82 5.77 44 56 36 31 11 5.0 3.7 1.6 0.018 0.028 0.058 0.159 1.30 13.6 158 372 0.005 0.011 0.008 0.008 0.104 0.455 0.907 9.80 29 39 14 4.8 8.0 3.4 0.57 2.6 a The number of replicates is 6 for all concentrations. Intraassay data are calculated from 3 interassay data sets from 3 CDs. Mean and SD are fluorescence intensity values. b Data for CDs 1 through 3 combined. Each column bed was washed with two 200-nL volumes of washing solution, after which 200 nL of the biotinylated capture antibody [0.1 g/L in 15 mmol/L phosphate-buffered saline (PBS) containing 0.1 mL/L Tween 20] was introduced to each column bed and bound to the streptavidin-coated beads. Each column was then washed twice with 200 nL of washing solution. Solutions (200 nL) containing various concentrations of the analyte (0, 0.5, 1, 5, 50, 500, 5000, and 20 000 pmol/L) in 15 mmol/L PBS–10 g/L bovine serum albumin were introduced to individuals column beds, followed by washing as above. The background fluorescence intensity was measured from the column bed, with the detection sensitivity of the photomultiplier tube set at 1%, 5%, and 25%. The Alexa 467–labeled antibody (200 nL of a solution containing 0.75 mg/L labeled antibody in 15 mmol/L PBS–10 g/L bovine serum albumin) was introduced to each column bed, after which the column was washed twice with 200 nL of washing solution. The fluorescence intensity was measured at various points along the column bed with the photomultiplier tube set at 1%, 5%, and 25% sensitivity. The fluorescence intensity was converted to immunoreaction signals. as analytes, were then introduced into the individual sensor chips. The kinetic data were evaluated by local or global fitting in simultaneous fitting with BIAevaluation 3.0. The kass and kdiss values were obtained with the evaluator, and KD was calculated from kdiss/kass. Results For the anti-AFP and anti-IL-6 antibodies, measurements were taken with analyte concentrations of 0, 0.5, 1, 5, 50, 500, 5000, and 20 000 pmol/L. For the anti-CEA antibody, the concentrations were set as 0, 0.5, 1, 5, 50, 500, and 1000 pmol/L. For calculation of the mean concentrations and intraassay CVs, 6 measurements were taken from a single CD. For interassay precision, data obtained from 3 different CDs were used for calculation of the mean and CV. Data for the AFP assays are shown in Table 1. The intraassay CVs were ⱕ10% for analyte concentrations ⬎5 pmol/L. The interassay CV was ⱕ10% for analyte concentrations up to 0.5 pmol/L. The corresponding calibration curve is shown in Fig. 3; the detection limit, defined as the signal for the blank ⫹ 3 SD, was 0.15 pmol/L. The corresponding data for IL-6 are shown in Table 2. The precision was somewhat poorer; the CV was near or Reaction times were 60 s for attachment of the capture antibody, 240 s for interaction of the analyte with the column, and 250 s for binding of the detection antibody. Background monitoring and signal detection took 210 s, making 420 s for the 2 monitoring steps. Automated dispensing of all 104 structures took ⬃23 min. With time for washing added, the total assay time was 50 min. measurement with BIAcore 3000 Each antibody was immobilized to a BIAcore sensor chip (BIAcore) as a ligand with an optimum solid antibody density according to the recommended conditions from BIAcore. Various concentrations of ␣-fetoprotein (AFP), interleukin-6 (IL-6), and carcinoembryonic antigen (CEA), Fig. 4. Calibration curve for the IL-6 assays. Spline approximation was used. Error bars indicate the SD. The arrow indicates the detection limit. 1959 Clinical Chemistry 51, No. 10, 2005 below 10% only for analyte concentrations ⬎50 pmol/L. The detection limit, as indicated on the calibration curve (Fig. 4), was 1.25 pmol/L. The raw data for CEA are shown in Table 3, and the detection limit and calibration curve are shown in Fig. 5. antibody evaluation with Gyrolab viewer A series of fluorescence images obtained with the Gyrolab Viewer with AFP as the analyte are shown in Fig. 6. The x axis is along the flow of the analyte/reagent, and the AFP concentrations are 0, 1, 5, 500, 5000, and 20 000 pmol/L. For concentrations ⬎5 pmol/L, the profile broadens along the x axis, whereas there is some variation across the column width. The profile reflects the locations at which the capture antibody binds the antigen. The initial steep slope indicates that as soon as the antigen encounters the column, it binds immediately, allowing only a small portion of the antigen to flow downstream. As the concentration is increased from 5 to 500 pmol/L, the peak intensity grows from 0.0015 to 0.15 (arbitrary units), but the overall profile is maintained. When the concentration is increased up to 5 nmol/L, the head of the column becomes saturated, and significant binding begins to be observed in the downstream region as well. It is expected that the profile reflects the affinity of the capture antibody. To illustrate this, 3 images from anti-AFP, anti-IL-6, and anti-CEA antibody assays are shown in the top half of Fig. 7 for comparison; the analyte concentration was set relatively low (50 pmol/L) to prevent saturation of the column. The peak height is ⬃0.01 for all 3 antibodies, but the profile is distinctly different for the anti-CEA antibody; there is a long, extended downstream tail; the graphs in the bottom half of Fig. 7 show integrated fluorescence along the angle direction corresponding to the images in the top half of Fig. 7. Because the flow rate was the same for all analytes, one may suspect that either the kass and/or kdiss for CEA was low. To confirm this, we show results from the BIAcore experiment in Table 4, in which the kass and kdiss values for all of the antibodies are summarized. The original sensorgrams were clean, but the somewhat high dependence of these kinetic data on the fitting procedure led us to treat these data semiquan- Fig. 5. Calibration curve for the CEA assays. Spline approximation was used. Error bars indicate the SD. The arrow indicates the detection limit. titatively. Nonetheless, the difference among the 3 antibodies were more pronounced for their kass values than for their kdiss values. Discussion We evaluated the Gyrolab Bioaffy with antibody sets used for the Lumipulse System (Fujirebio). Although this is a preliminary study with a small number of samples, it demonstrates that the CD format based on centrifugal force is well suited for handling small sample/reagent volumes with good precision. The resulting CVs are respectable; comfortably under 10% for concentrations ⬎5 pmol/L for the antibody set used in this study. The detection limits, defined as the signals for the blanks ⫹ 3 SD, ranged from 0.15 to 1.31 pmol/L. This was achieved with a sample volume of only 200 nL. It is clear that if some increase in volume can be tolerated, further increases in sensitivity are possible. Assays were carried out in only 50 min. In comparison, the traditional ELISA in a 96-well plate typically takes a few hours, with sample volumes of a few hundred microliters. The shortening of the assay time reflects the proximity of the antigen to the Table 3. Raw data for CEA assays from 3 CDs.a CD 1 (n ⴝ 6) CD 2 (n ⴝ 6) CD 3 (n ⴝ 6) Interassayb CEA, pmol/L Mean SD CV, % Mean SD CV, % Mean SD CV, % Mean SD CV, % 0 0.5 1 5 50 500 1000 0.028 0.04 0.062 0.18 4.81 59.4 142 0.22 0.036 0.048 0.040 0.372 3.98 9.21 78 90 78 22 7.7 6.7 6.5 0.050 0.040 0.084 0.245 4.90 61.1 142 0.032 0.028 0.034 0.048 0.691 6.90 11.8 64 70 41 20 14 11 8.3 0.046 0.039 0.140 0.168 4.63 56.55 130 0.038 0.037 0.085 0.069 0.763 7.15 17.3 83 96 60 41 16 13 13 0.041 0.039 0.095 0.198 4.78 59.0 135 0.011 0.0005 0.040 0.042 0.141 2.30 6.99 28 1.3 42 21 2.9 3.9 5.1 a The number of replicates is 6 for all concentrations. Intraassay data are calculated from 3 interassay data sets from 3 CDs. Mean and SD are fluorescence intensity values. b Data for CDs 1 through 3 combined. 1960 Honda et al.: Centrifugal Force–Based CD Device for Immunoassays Fig. 6. Fluorescence images from the column region after AFP assays have been carried out. The AFP concentrations are 0, 1, and 5 pmol/L (top panel, left to right), and 500, 5000, and 20 000 pmol/L (bottom panel, left to right). surface-bound capture antibody in a micro system as has been demonstrated by some other microcolumn systems (7 ). The power of the fluorescence imaging of the column structure was also demonstrated by the comparative study using the BIAcore system as a benchmark. Among several methodologies allowing measurement of kinetic data (8 –11 ), the surface plasmon resonance (SPR) system from BIAcore has become one of the widely accepted instruments (8, 12 ). It is capable of measuring binding Fig. 7. Fluorescence images for AFP, IL-6, and CEA assays with a common concentration of 5 pmol/L. 1961 Clinical Chemistry 51, No. 10, 2005 Table 4. Kinetic constants obtained from the BIAcore 3000 instruments for all antibodies. Capture Aba Kass, L/mol䡠s kdiss, sⴚ1 KD, mol/L AFP IL-6 CEA 3.81 ⫻ 10 4.82 ⫻ 105 7.73 ⫻ 104 9.07 ⫻ 10⫺5 1.53 ⫻ 10⫺4 1.52 ⫻ 10⫺4 2.38 ⫻ 10⫺11 3.17 ⫻ 10⫺10 1.97 ⫻ 10⫺9 a 6 Ab, antibody. events in real time without labeling, and from so-called “sensorgrams” that reflect accumulation of captured biomolecular species on the sensor surface, it is possible to calculate kass and kdiss values with relative ease. These numbers are useful for accurate characterization of biomolecules such as antibodies, but it has turned out to be surprising difficult to implement an SPR instrument capable of highly parallel processing and still giving quantitative data. With this in mind, the ability of the Gyrolab Workstation to rank antibodies, in a highly parallel fashion if all 104 structures are used simultaneously, is quite noteworthy. Strict comparison is possible only after the flow rate and molecular weight of the antigen under investigation are taken into account, however. A binding event on a solid surface is influenced by the masstransport limit; the apparent concentration is reduced when the flow rate is relatively fast compared with the diffusion rate dictated by the molecular weight. Because the diffusion constant is inversely proportional to the third root of the molecular weight, the mass-transport limit is encountered more readily with larger molecules. The upstream slope of the fluorescence profile is likely to be influenced. Further studies aimed at correlating the profile in the column and the kinetic properties will hopefully demonstrate the usefulness of the fluorescence imagining ability of the Gyrolab Workstation. 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