YAZ1342.qxd:Final_covers
9/7/05
5:41 PM
Page 1
C L I C K O N YO U R S E L E C T I O N :
YESC (SEALED AND UNSEALED)
YESC KAIZEN (NEW UNSEALED)
N AV I G AT I O N T I P S
BACK TO MAIN MENU
NAVIGATION TIPS
There are primarily three ways to navigate the interactive Yazaki Connector Catalog.
1. SEARCH FUNCTION — Navigate By Part Number Or Keyword
2. DOCUMENT LINKS — Navigate To Catalog Menus
3. PAGE-ADVANCE BUTTONS — Navigate Page-By-Page
1. SEARCH FUNCTION Navigate By Part Number Or Keyword
Click the SEARCH button
on the PDF’s top bar.
On-the-right side of the screen, enter any part number, or keyword, into the data
field. Click SEARCH. Results are displayed in the window directly below the field.
Click on any result and the
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displayed.
1
2
NOTE: You can also jump to
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Click any of the bookmarks
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2. DOCUMENT LINKS
Navigate To Catalog Menus
Links located on each PDF page
can help you quickly jump to
areas of interest. At the top of
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that allow you to immediately
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From the CONTENT MENU you can
link to any connector
SERIES MENU.
3
3. PAGE-ADVANCE BUTTONS
Navigate Page-By-Page
The connector SERIES MENU offers a variety of
links to data about that particular series of
connectors.
Click on either arrow at the bottom of the PDF window. This
will allow you to view the catalog page-by-page.
RETURN to an earlier menu at any time by
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To jump to the first or last page of the catalog, click on the
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YAZ1342.qxd
9/27/05
9:47 AM
Page 2
B A C K TO M A I N M E N U
CONNECTORS
C O N T E N T S
CLICK ON YOUR SELECTION:
OVERVIEW
S Y S T E M F E AT U R E S
ADDITIONAL CONNECTORS/POLE SIZES
AVAILABLE IN THE YESC KAIZEN
SECTION OF THIS CATALOG
0.64 x 0.8 UNSEALED
0.64 x 0.8 SEALED
1.5 x 0.8 UNSEALED
1.5 x 0.8 SEALED
2.8 x 0.8 UNSEALED
2.8 x 0.8 SEALED
6.3 x 0.8 UNSEALED
6.3 x 0.8 SEALED
1.5 SERIES
2.8 SERIES
6.3 SERIES
HYBRID
HYBRID
SERIES
HEADER
HEADER
SERIES
SPECIALTY UNSEALED
SPECIALTY SEALED
TERMINAL REMOVAL
PART NUMBERING METHODOLOGY
DISCLAIMER
0.64 SERIES
YAZAKI LOCATIONS
SPECIALTY
SERIES
TERMINAL
REMOVAL
YAZ1342.qxd:Final_covers
9/13/05
9:33 AM
Page 3
B A C K TO Y E S C
CONTENTS MENU
Yazaki’s YESC Series has evolved from decades of
intensive design refinement. As the world’s largest
supplier of vehicle power and data networks and
associated components, Yazaki is uniquely
qualified to deliver leading-edge
connector solutions. The
company continues to provide
these innovative systems to
automotive customers around
the world, for vehicles of
virtually every description.
The YESC Series represents an
important connector resource,
delivering enhanced network performance in
a broad range of applications. Standards, hybrids,
custom designs; sealed or unsealed – Yazaki has the
connector system to meet your requirements.
Y A Z A K I
G O TO PA G E 2 O F 2
E N G I N E E R I N G
S T A N D A R D
YAZ1342.qxd:Final_covers
9/7/05
6:03 PM
Page 4
B A C K TO Y E S C C O N T E N T S M E N U
Yazaki is a premier
provider of innovative,
robust power and data
networks that are flexible,
easily configurable and
cost competitive. Our
TM
global reach, along with
our collaborative approach
Yazaki products, manufactured in plants on six continents,
and in-depth vehicle-
help power one out of every three passenger vehicles on the
launch support, give
road, worldwide. That translates into more than 18 million
Yazaki customers an
connectors and 110 million terminals every day. Our
unprecedented resource
leadership position reflects a commitment to excellence that
for their power and
has made Yazaki the industry’s most innovative provider of
data system needs.
power and data system components.
From our three design centers in North America, Japan and
Europe, Yazaki advances the evolution of these critical
automotive components, providing connectivity solutions
that contribute to greater customer satisfaction. Our design
centers apply specialized engineering expertise to the specific
needs of vehicle manufacturers and their tier-supply partners.
The result: Yazaki’s global customers are assured of vehicle
power and data solutions that deliver highly
effective solutions to real-world challenges.
Our benchmark product
quality – in connector
systems, wire harnesses,
electronics, and IP displays –
delivers exceptional value
and marketplace strength
to our customers.
B A C K TO PA G E 1 O F 2
YAZ1342.qxd:Final_covers
9/8/05
10:20 AM
Page 6
B A C K TO Y E S C
CONTENTS MENU
S Y S T E M F E AT U R E S
• Wide Range of Advanced Connectors Available Immediately
The YESC Series includes a full range of connector systems in stock – and available
for immediate delivery worldwide – for virtually any vehicle application.
• USCAR / ISO Standard Compliant
Terminal blade sizes are in accordance with USCAR and ISO standards
(0.64 x 0.64, 1.5 x 0.8, 2.8 x 0.8, 6.3 x 0.8).
• Terminal Position Assurance Device
Yazaki’s Terminal Position Assurance Device is available front-loaded and
preset to the connector housing.
WIRE SEAL (SEALED ONLY)
• Connector Position Assurance Device
The Connector Position Assurance Device is available preset to
the female terminal connector housing.
TERMINAL (FEMALE)
• Wire Gauges for Every Application
HOUSING (FEMALE)
The YESC Series is compatible with a wide range of
both US (AWG) and metric (mm2) wire sizes.
CPA
INTERFACE SEAL
SEALED
TPA (FEMALE)
TPA (MALE)
HOUSING (MALE)
TERMINAL (MALE)
WIRE SEAL (SEALED ONLY)
TERMINAL (FEMALE)
HOUSING (FEMALE)
TPA (FEMALE)
TPA (MALE)
HOUSING (MALE)
TERMINAL (MALE)
UNSEALED
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9/9/05
6:21 PM
Page 1
B A C K TO Y E S C
CONTENTS MENU
CONNECTORS
0.64 SERIES
UNSEALED
C L I C K O N YO U R S E L E C T I O N :
CONSTRUCTION
S P E C I F I C AT I O N S
C U R R E N T R AT I N G C U R V E
TERMINAL
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
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9/13/05
11:41 AM
Page 2
B A C K TO S E R I E S M E N U
0.64 x 0.8
unsealed
connection
system
Construction
HOUSING, F
HOUSING, M
SIDE SPACER, F
SIDE SPACER, M
TERMINAL, F
TERMINAL, M
Specifications
Connector
Material
PBT + GF
Male Terminal
Copper Alloy (Sn/Au Plate)
Female Terminal
Copper Alloy (Sn/Au Plate)
Operating Temperature Range
-40°C ~100°C (120°C max temp.) (USCAR Class II)
Current Capacity
(See Chart)
Voltage Drop
20mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance
500VDC, 20MΩ Min
Dielectric Resistance
Applicable Wire Size
1000VAC (1 min.)
22AWG ~ 18AWG (0.22mm2 ~ 0.76mm2)
Terminal Pitch
Horizontal: 2.54mm; Vertical: 2.54mm
Terminal-to-Connector Retention Force
75N Min
Connector-to-Connector Retention Force
110N Min
Current Rating Curve (Reference Only)
Temperature: Rise Over Ambient (ROA)
vs.
Current
This data is based on single
150
circuit/connector evaluation. Data
130
should be used as reference only.
110
considered based upon specific
application requirements.
120
Temperature (ROA) (˚C)
Appropriate derating should be
140
100
90
80
70
18 AWG
wire
60
50
40
30
20
10
0
0
2
4
6
8
10
Current (A)
12
14
16
18
9/27/05
10:23 AM
Page 3
B A C K TO S E R I E S M E N U
unsealed
connection
0.64 x 0.8
system
Te r m i n a l
UNIT: mm
Male Terminal
0.80
1.90
Female Terminal
16.50
2.40
0.64
25.50
Material: Copper Alloy
Thickness: t=0.3
Material: Copper Alloy
Thickness: t=0.25
Applicable Wire Size
Description
Male Terminal
Female Terminal
Part Number
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-4720-02
Sn
0.35
22
0.3
7114-4721-02
Sn
0.35
22
0.3
7114-3286-08
Au
0.35
22
0.3
7114-3287-08
Au
0.5 ~ 0.75
20 ~ 18
0.5 ~ 0.85
7116-4720-02
Sn
0.35
22
0.3
7116-4721-02
Sn
0.5 ~ 0.75
20 ~ 18
0.5 ~ 0.85
7116-4720-08
Au
0.35
22
0.3
7116-4721-08
Au
0.5 ~ 0.75
20 ~ 18
0.5 ~ 0.85
80
UNIT: mm
0.90
10.005
7.20
2.55
10.05
4.30
R
0.
80
Part Number
Panel Hole Requirements
7047-9580 (Ref)
␾6.5mm
2.40
R 0.
0.90
3.20
Retainer Clip/Bracket Dimensions
5.85
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Page 4
B A C K TO S E R I E S M E N U
0.64 x 0.8
unsealed
connection
Part Number
Summary Chart
Part Name
Terminal
Applicable Clip
Male
Female
7114-4720-02
7114-4721-02
7114-3286-08
7114-3287-08
7047-9580 (Ref)
7116-4720-02
7116-4721-02
7116-4720-08
7116-4721-08
N/A
Pole
Polarity
Color
Male Part #
Female Part #
Female Part #
(w/CPA)
4
6
8
12
20
A
A
A
A
A
Light Grey
Light Grey
Light Grey
Light Grey
Light Grey
7282-6560-40
7282-6561-40
7282-8870-40
7282-7696-40
7282-6568-40
7283-6386-40
7283-6387-40
7283-8873-40
7283-7696-40
7283-6388-40
7283-6560-40
7283-6561-40
7283-8872-40
7283-7697-40
7283-6568-40
* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 68 for YES Connector Terminal Removal Tool.
Order Number: 49YA000105.
system
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9/13/05
11:41 AM
Page 5
B A C K TO S E R I E S M E N U
unsealed
connection
0.64 x 0.8
system
Housing Material: PBT+GF
Poles
4
Male Housing
Female Housing
38.50
21.30
15.65
12.95
7283-6386-40
16.10
20.75
21.30
17.63
7283-6387-40
20.15
18.55
39.60
21.30
12.95
15.65
7282-8870-40
12
14.60
38.50
7282-6561-40
8
14.60
16.10
7282-6560-40
6
UNIT: mm
7283-8873-40
20.15
18.55
39.60
20.75
7282-7696-40
20
21.30
17.65
7283-7696-40
18.55
27.75
7282-6568-40
7283-6388-40
21.30
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6:22 PM
Page 6
B A C K TO Y E S C
CONTENTS MENU
CONNECTORS
0.64 SERIES
SEALED
C L I C K O N YO U R S E L E C T I O N :
CONSTRUCTION
S P E C I F I C AT I O N S
C U R R E N T R AT I N G C U R V E
TERMINAL
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
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9/13/05
11:41 AM
Page 7
B A C K TO S E R I E S M E N U
0.64 x 0.8
sealed
connection
system
Construction
CPA (Optional)
HOUSING, F
HOUSING, M
TERMINAL, M
SHROUD, M
TERMINAL, F
SERIES
D
MAT SEAL, F
SIDE SPACER, F
SIDE SPACER, M
MAT SEAL, M
Specifications
Connector
Material
PBT + GF
Male Terminal
Copper Alloy (Sn/Au Plate)
Female Terminal
Copper Alloy (Sn/Au Plate)
Operating Temperature Range
-40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity
(See Chart)
Voltage Drop
20mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance
500VDC, 20MΩ Min
Dielectric Resistance
Applicable Wire Size
1000VAC (1 min.)
22AWG ~ 18AWG (0.22mm2 ~ 0.76mm2)
Terminal Pitch
Horizontal: 2.54mm; Vertical: 2.54mm
Sealing Performance (Air Leak Pressure)
48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
Terminal-to-Connector Retention Force
75N Min
Connector-to-Connector Retention Force
110N Min
Current Rating Curve (Reference Only)
Temperature: Rise Over Ambient (ROA)
vs.
Current
This data is based on single
150
circuit/connector evaluation. Data
130
should be used as reference only.
110
considered based upon specific
application requirements.
120
Temperature (ROA) (˚C)
Appropriate derating should be
140
100
90
80
70
18 AWG
wire
60
50
40
30
20
10
0
0
2
4
6
8
10
Current (A)
12
14
16
18
9/27/05
10:23 AM
Page 8
B A C K TO S E R I E S M E N U
sealed
connection
0.64 x 0.8
system
Te r m i n a l
UNIT: mm
Male Terminal
0.80
1.90
Female Terminal
16.50
2.40
0.64
25.50
Material: Copper Alloy
Thickness: t=0.3
Material: Copper Alloy
Thickness: t=0.25
Applicable Wire Size
Description
Male Terminal
Female Terminal
Part Number
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-4720-02
Sn
0.35
22
0.3
7114-4721-02
Sn
0.5 ~ 0.75
20 ~ 18
0.5 ~ 0.85
7114-3286-08
Au
0.35
22
0.3
7114-3287-08
Au
0.5 ~ 0.75
20 ~ 18
0.5 ~ 0.85
7116-4720-02
Sn
0.35
22
0.3
7116-4721-02
Sn
0.5 ~ 0.75
20 ~ 18
0.5 ~ 0.85
7116-4720-08
Au
0.35
22
0.3
7116-4721-08
Au
0.5 ~ 0.75
20 ~ 18
0.5 ~ 0.85
0.90
10.005
7.20
10.05
5.85
4.30
R
0.
80
Part Number
Panel Hole Requirements
7047-9580 (Ref)
␾6.5mm
2.40
80
UNIT: mm
R 0.
0.90
3.20
Retainer Clip/Bracket Dimensions
2.55
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10:23 AM
Page 9
B A C K TO S E R I E S M E N U
0.64 x 0.8
sealed
connection
system
Part Number
Summary Chart
Part Name
Terminal
Applicable Clip
Male
Female
7114-4720-02
7114-4721-02
7114-3286-08
7114-3287-08
7047-9580 (Ref)
7116-4720-02
7116-4721-02
7116-4720-08
7116-4721-08
N/A
Pole
Polarity
Color
Male Part #
2
A
Black
7282-6075-30
Female Part # Female Part #
(w/CPA)
7283-6078-30
7283-6076-30
Housing Material: PBT+GF
Poles
2
Male Housing
UNIT: mm
Female Housing
17.60
15.95
26.80
42.25
13.50
7282-6075-30
* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 68 for YES Connector Terminal Removal Tool.
Order Number: 49YA000105.
14.10
7283-6078-30
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9/12/05
1:28 PM
Page 1
B A C K TO Y E S C
CONTENTS MENU
CONNECTORS
1.5 SERIES
UNSEALED
C L I C K O N YO U R S E L E C T I O N :
CONSTRUCTION
S P E C I F I C AT I O N S
C U R R E N T R AT I N G C U R V E
TERMINAL
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
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9/12/05
1:28 PM
Page 2
B A C K TO S E R I E S M E N U
1. 5 x 0 . 8
unsealed
connection
system
Construction
HOUSING, M
TERMINAL, F
TERMINAL, M
HOUSING, F
PRE-SET SECONDARY
TERMINAL LOCK (TPA), M
PRE-SET SECONDARY
TERMINAL LOCK (TPA), F
Specifications
Connector
Material
HPA
Male Terminal
Copper Alloy (Sn/Au Plate)
Female Terminal
Copper Alloy (Sn/Au Plate)
Operating Temperature Range
-40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity
(See Chart)
Voltage Drop
10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance
500VDC, 20MΩ Min
Dielectric Resistance
Applicable Wire Size
1000VAC (1 min.)
22AWG ~ 16AWG (0.35mm2 ~ 1.0mm2)
Terminal Pitch
Horizontal: 3.50mm; Vertical: 6.50mm
Terminal-to-Connector Retention Force
90N Min
Connector-to-Connector Retention Force
110N Min
Current Rating Curve (Reference Only)
Temperature: Rise Over Ambient (ROA) vs. Current
This data is based on single
150
circuit/connector evaluation. Data
130
Appropriate derating should be
considered based upon specific
application requirements.
0.35mm2 rating curve not shown.
Current capability of terminal exceeds
capacity of wire.
Temperature (ROA) (°C)
should be used as reference only.
140
0.5mm2
1.0mm2
wire
120
wire
110
100
90
80
70
60
50
40
30
20
10
0
0
5
10
15
20
25
Current (A)
30
35
40
45
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1:28 PM
Page 3
B A C K TO S E R I E S M E N U
unsealed
connection
1. 5 x 0 . 8
system
Te r m i n a l
UNIT: mm
Male Terminal
1.50
2.60
Female Terminal
20.55
2.85
0.80
25.50
Material: Copper Alloy
Thickness: t=0.3
Material: Copper Alloy
Thickness: t=0.25
Applicable Wire Size
Description
Male Terminal
Female Terminal
Part Number
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-4100-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4101-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7114-4100-08
Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4101-08
Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4100-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4101-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4100-08
Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4101-08
Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
80
0.90
10.005
7.20
10.05
2.55
5.85
4.30
R
0.
80
Part Number
Panel Hole Requirements
7047-9580 (Ref)
␾6.5mm
2.40
0.90
UNIT: mm
R 0.
3.20
Retainer Clip/Bracket Dimensions
ps11-22
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12:15 PM
Page 4
B A C K TO S E R I E S M E N U
1. 5 x 0 . 8
unsealed
connection
system
Part Number
Summary Chart
Part Name
Terminal
Applicable Clip
Male
Female
7114-4100-02
7114-4101-02
7114-4100-08
7114-4101-08
7047-9580 (Ref)
7116-4100-02
7116-4101-02
7116-4100-08
7116-4101-08
N/A
Pole
Polarity
Color
Male Part #
Female Part #
Female Part #
(w/CPA)
Delete Cap
7282-5555-40
2
A
Light Grey
7283-5904-40
3
A
Light Grey
7283-5905-40
4
A
Light Grey
7283-5906-40
4
B
Green
7283-6475-60
6
A
Light Grey
7283-5907-40
8
A
Light Grey
7283-5908-40
10
A
Light Grey
10
B
Green
12
A
Light Grey
7283-5940-40
16
A
Green
7283-5941-60
16
C
Light Grey
7283-5909-40
7282-5683-60
10
7282-5690-60
7282-5536-40
Housing Material: HPA
Poles
7282-5944-40
UNIT: mm
Male Housing
Female Housing
26.55
N/A
38.30
24.50
7282-5683-60
Please check YESC KAIZEN Catalog for new part.
16
26.55
N/A
38.30
35.00
7282-5536-40
Please check YESC KAIZEN Catalog for new part.
* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 68 for YES Connector Terminal Removal Tool. Order Number: X39899-J374.
Please check the YESC KAIZEN catalog for additional parts.
ps11-22
9/27/05
10:47 AM
Page 5
B A C K TO S E R I E S M E N U
B A C K TO Y E S C
CONTENTS MENU
CONNECTORS
1.5 SERIES
SEALED
C L I C K O N YO U R S E L E C T I O N :
CONSTRUCTION
S P E C I F I C AT I O N S
C U R R E N T R AT I N G C U R V E
TERMINAL
CABLE SEAL
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
G O TO PA G E 2 O F 2
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9/12/05
1:28 PM
Page 6
B A C K TO S E R I E S M E N U
1. 5 x 0 . 8
sealed
connection
system
Construction
PRE-SET
SECONDARY HOUSING LOCK
(CPA) (OPTIONAL)
TERMINAL, F
HOUSING, M
TERMINAL, M
INDIVIDUAL
WIRE SEAL
INDIVIDUAL
WIRE SEAL
HOUSING, F
PRE-SET SECONDARY
TERMINAL LOCK (TPA)
PRE-SET SECONDARY
TERMINAL LOCK (TPA)
INTERFACE SEAL
Specifications
Connector
Material
Male Terminal
Female Terminal
Operating Temperature Range
Current Capacity
Voltage Drop
Isolation Resistance
Dielectric Resistance
Applicable Wire Size
Terminal Pitch
Sealing Performance (Air Leak Pressure)
Terminal-to-Connector Retention Force
Connector-to-Connector Retention Force
HPA
Copper Alloy (Sn/Au Plate)
Copper Alloy (Sn/Au Plate)
-40°C ~125°C (145°C max temp.) (USCAR Class III)
(See Chart)
10mΩ Max (Term./Term.) (Crimp-To-Crimp)
500VDC, 20MΩ Min
1000VAC (1 min.)
22AWG ~ 16AWG (0.35mm2 ~ 1.0mm2)
Horizontal: 5.50mm; Vertical: 6.50mm
48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
90N Min
110N Min
Current Rating Curve (Reference Only)
Temperature: Rise Over Ambient (ROA) vs. Current
150
140
This data is based on single
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
130
Temperature (ROA) (°C)
circuit/connector evaluation. Data
1.0mm2
wire
wire
110
100
90
80
70
60
50
40
0.35mm2 rating curve not shown.
30
Current capability of terminal exceeds
10
capacity of wire.
0.5mm2
120
20
0
0
5
10
15
20
25
Current (A)
30
35
40
45
ps11-22:ps11-22
9/12/05
1:28 PM
Page 7
B A C K TO S E R I E S M E N U
sealed
connection
1. 5 x 0 . 8
system
Te r m i n a l
UNIT: mm
Female Terminal
1.50
2.60
Male Terminal
26.80
2.85
0.80
19.85
Material: Copper Alloy
Description
Male Terminal
Female Terminal
Thickness: t=0.3
Material: Copper Alloy
Thickness: t=0.25
Applicable Wire Size
U.S.A. (AWG)
Part Number
Plating
Europe (mm2)
Japan (mm2)
7114-4102-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4103-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7114-4102-08
Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4103-08
Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4102-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4103-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4102-08
Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4103-08
Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
Cable Seal
UNIT: mm
7.10
8.70
5.40
0
5.4
Description
Cable Seal
Unused Cavity Plug
Part Number
Color
Material
7158-3030-50
7158-3031-90
7158-3032-60
Red
Blue
Green
Silicone
Silicone
Silicone
Wire O.D. Range
1.19 ~ 1.70
1.60 ~ 2.34
N/A
Retainer Clip/Bracket Dimensions
UNIT: mm
10.005
0.90
80
0.90
80
R 0.
0.
3.20
10.05
5.85
2.55
R
Part Number
Panel Hole Requirements
7047-9580 (Ref.)
␾6.5mm
2.40
7.20
4.30
ps11-22:ps11-22
9/13/05
2:42 PM
Page 8
B A C K TO S E R I E S M E N U
1. 5 x 0 . 8
sealed
connection
system
Part Number
Summary Chart
Part Name
Male
Female
7114-4102-02
7116-4102-02
7114-4103-02
7116-4103-02
7114-4102-08
7116-4102-08
7114-4103-08
7116-4103-08
7158-3030-50
7158-3031-90
7158-3032-60
N/A
7047-9580 (Ref)
Terminal
Cable Seal
Unused Cavity Plug
Applicable Clip
Pole
Polarity
Color
Description
Male Part #
Female Part #
Female Part #
(w/CPA)
2
2
2
2
2
2
3
3
3
4
4
4
5
6
6
8
8
10
10
10
10
10
10
12
12
18
A
B
Black
Dark Grey
Black/Direct only
Dark Grey/Direct only
Natural/Direct only
Light Grey/Direct only
Black
Dark Grey
Black/Direct only
Dark Grey
Black
Blue
Black
Dark Grey
Black
Dark Grey
Black
Black
Dark Grey, #1 Pin Neg.
Light Grey, #1 Pin Neg.
Black, #5 & #9 Pin Neg.
Black, #1 & #5 Pin Neg.
Black/ PBT Material
Dark Grey
Black
Black
7282-5548-30
7282-5558-10
7283-5548-30
7283-5549-30
A
B
2-Row A
2-Row B
2-Row B
A
A
A
A
A
2-Row A
2-Row B
2-Row B
2-Row B
2-Row B
5-Row A
A
A
A
7283-5689-30
7283-6432-10
7283-6433
7283-6434-40
7282-5541-30
7282-5691-10
7282-5543-10
7282-5889-30
7282-5889-90
7282-5553-10
7282-5553-30
7282-5684-10
7282-5684-30
7282-5946-30
7283-5691-10
7283-5537-30
7283-5543-10
7283-5889-30
7283-5889-90
7283-5547-30
7283-5553-10
7283-5553-30
7283-5946-30
7283-5948-40
7283-5545-10
7282-5545-30
7282-6493-30
* Applicable Terminal Removal Tool/Dimensions
Refer to Page 68 for YES Connector Terminal Removal Tool.
Order Number: X39899-J374.
7283-6472-30
7283-6478-30
7283-5546-10
7283-5545-30
7283-6493-30
7283-5880-10
7283-5544-10
7283-5550-30
7283-5554-10
7283-5554-30
7283-5947-30
7283-5694-10
7283-5694-40
7283-5695-30
7283-6473-30
7283-6479-30
7282-5545-10
7283-5546-30
Delete Cap
ps11-22
9/27/05
10:47 AM
Page 9
B A C K TO S E R I E S M E N U
sealed
connection
1. 5 x 0 . 8
system
Housing Material: HPA
Poles
2
UNIT: mm
Male Housing
22.25
Female Housing
26.25
42.00
33.45
19.70
23.00
7282-5548-30
2
7283-5548-30
22.25
42.00
N/A
Please check YESC KAIZEN Catalog for the mate.
19.70
7282-5558-10
2
15.20
N/A
33.45
24.60
7283-5689-30
2
N/A
23.82
35.45
19.00
7283-6432-10
2
N/A
26.00
35.45
19.00
7283-6433
2
23.82
N/A
35.45
19.00
7283-6434-40
G O TO PA G E 2 O F 3
ps11-22:ps11-22
9/12/05
1:29 PM
Page 10
B A C K TO S E R I E S M E N U
1. 5 x 0 . 8
sealed
connection
system
Housing Material: HPA
Poles
3
UNIT: mm
Male Housing
Female Housing
22.25
26.25
42.00
25.20
7282-5541-30
3
33.45
28.50
7283-5541-30
26.25
22.25
42.00
33.45
28.50
25.20
7282-5691-10
7283-5691-10
21.00
3
N/A
33.45
24.50
7283-5537-30
4
30.00
34.50
46.35
33.45
25.80
22.20
7282-5543-10
4
7283-5543-10
30.00
34.50
46.35
33.45
25.80
22.20
7282-5889-30
6
7283-5889-30
34.50
30.00
46.35
28.20
7282-5553-10
31.70
33.45
7283-5553-10
G O TO PA G E 3 O F 3
B A C K TO PA G E 1 O F 3
ps11-22
9/27/05
10:47 AM
Page 11
B A C K TO S E R I E S M E N U
sealed
connection
1. 5 x 0 . 8
system
Housing Material: HPA
Poles
UNIT: mm
Male Housing
Female Housing
30.00
8
N/A
Please check YESC KAIZEN Catalog for the mate.
46.35
33.70
7282-5684-10
10
30.00
34.10
46.35
38.20
33.45
41.70
7282-5946-30
7283-5946-30
34.10
10
N/A
33.45
41.70
7283-5948-40
10
52.90
N/A
22.80
35.45
7283-6478-30
12
30.00
36.00
46.35
44.70
7282-5545-10
B A C K TO PA G E 1 O F 3
48.40
7283-5545-10
33.45
ps23-34:ps23-34
9/12/05
1:40 PM
Page 1
B A C K TO Y E S C
CONTENTS MENU
CONNECTORS
C L I C K O N YO U R S E L E C T I O N :
CONSTRUCTION
S P E C I F I C AT I O N S
C U R R E N T R AT I N G C U R V E
TERMINAL
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
2.8 SERIES
UNSEALED
ps23-34:ps23-34
9/12/05
1:41 PM
Page 2
B A C K TO S E R I E S M E N U
2.8 x 0.8
unsealed
connection
system
Construction
TERMINAL, F
HOUSING, M
TERMINAL, M
HOUSING, F
PRE-SET SECONDARY
TERMINAL LOCK (TPA), F
PRE-SET SECONDARY
TERMINAL LOCK (TPA), M
Specifications
Connector
Material
HPA
Male Terminal
Copper Alloy (Sn Plate)
Female Terminal
Copper Alloy (Sn Plate)
Operating Temperature Range
-40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity
(See Chart)
Voltage Drop
10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance
500VDC, 20MΩ Min
Dielectric Resistance
Applicable Wire Size
1000VAC (1 min.)
22AWG ~ 14AWG (0.35mm2 ~ 2.5mm2)
Terminal Pitch
Horizontal: 5.00mm; Vertical: 6.80mm
Terminal-to-Connector Retention Force
90N Min
Connector-to-Connector Retention Force
110N Min
Current Rating Curve (Reference Only)
Temperature: Rise Over Ambient (ROA)
vs.
Current
This data is based on single
150
circuit/connector evaluation. Data
130
Appropriate derating should be
considered based upon specific
application requirements.
110
100
90
80
70
60
50
0.35mm2 rating curve not shown.
40
Current capability of terminal exceeds
20
capacity of wire.
2.5mm2
wire
0.5mm2
wire
120
Temperature (ROA) (˚C)
should be used as reference only.
140
30
10
0
0
10
20
30
Current (A)
40
50
60
ps23-34:ps23-34
9/12/05
1:41 PM
Page 3
B A C K TO S E R I E S M E N U
unsealed
connection
2.8 x 0.8
system
Te r m i n a l
UNIT: mm
4.10
Female Terminal
3.10
2.80
Male Terminal
0.80
27.40
Material: Copper Alloy
Thickness: t=0.3
19.75
Material: Copper Alloy
Thickness: t=0.3
Applicable Wire Size
Description
Male Terminal
Female Terminal
Part Number
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-4110-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4111-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7114-4112-02
Sn
1.5 ~ 2.5
14
2.0
7116-4110-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4111-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4112-02
Sn
1.5 ~ 2.5
14
2.0
0.90
10.005
7.20
10.05
2.55
5.85
4.30
R
0.
80
Part Number
Panel Hole Requirements
7047-9580 (Ref)
␾6.5mm
2.40
80
0.90
UNIT: mm
R 0.
3.20
Retainer Clip/Bracket Dimensions
ps23-34:ps23-34
9/12/05
1:41 PM
Page 4
B A C K TO S E R I E S M E N U
2.8 x 0.8
unsealed
connection
system
Part Number
Summary Chart
Part Name
Terminal
Applicable Clip
Male
Female
7114-4110-02
7114-4111-02
7114-4112-02
7047-9580 (Ref)
7116-4110-02
7116-4111-02
7116-4112-02
N/A
Pole
Polarity
Color
2
3
4
4
6
7
8
8
10
12
A
A
A
B
A
A
Light Grey
Light Grey
Light Grey
Green
Light Grey
Light Grey
Green/Direct only
Dark Grey/Direct only
Light Grey
Light Grey
A
A
Male Part #
Female Part #
7282-5563-40
7283-5563-40
7282-5566-60
7283-5566-60
7282-5580-40
7283-5580-40
7283-6382-60
7283-6384-10
7283-5564-40
7283-5910-40
7283-5911-40
7283-5912-40
7283-5913-40
* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 68 for YES Connector Terminal Removal Tool.
Order Number: X39899-J374.
Female Part #
(w/CPA)
7283-6383-10
7283-5915-40
7283-5916-40
Delete Cap
ps23-34:ps23-34
9/12/05
1:41 PM
Page 5
B A C K TO S E R I E S M E N U
unsealed
connection
2.8 x 0.8
system
Housing Material: HPA
Poles
UNIT: mm
Male Housing
Female Housing
20.25
3
17.70
38.30
25.50
7282-5563-40
4
7283-5563-40
27.05
24.50
38.30
20.80
18.30
7282-5566-60
7
24.70
7283-5566-60
19.25
16.70
38.30
47.00
7282-5580-40
8
24.70
23.30
24.70
45.80
7283-5580-40
24.95
N/A
27.30
24.70
7283-6382-60
8
24.95
N/A
24.70
27.30
7283-6384-10
ps23-34:ps23-34
9/12/05
1:41 PM
Page 6
B A C K TO Y E S C
CONTENTS MENU
CONNECTORS
C L I C K O N YO U R S E L E C T I O N :
CONSTRUCTION
S P E C I F I C AT I O N S
C U R R E N T R AT I N G C U R V E
TERMINAL
CABLE SEAL
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
2.8 SERIES
SEALED
9/12/05
1:41 PM
Page 7
B A C K TO S E R I E S M E N U
2.8 x 0.8
sealed
connection
system
Construction
INDIVIDUAL
WIRE SEAL
PRE-SET
SECONDARY HOUSING LOCK
(CPA) (OPTIONAL)
TERMINAL, F
HOUSING, M
TERMINAL, M
INDIVIDUAL
WIRE SEAL
INTERFACE SEAL
PRE-SET SECONDARY
TERMINAL LOCK (TPA)
PRE-SET SECONDARY
TERMINAL LOCK (TPA)
HOUSING, F
Specifications
Connector
Material
HPA
Male Terminal
Copper Alloy (Sn Plate)
Female Terminal
Copper Alloy (Sn Plate)
Operating Temperature Range
Current Capacity
Voltage Drop
Isolation Resistance
Dielectric Resistance
Applicable Wire Size
Terminal Pitch
Sealing Performance (Air Leak Pressure)
Terminal-to-Connector Retention Force
Connector-to-Connector Retention Force
-40°C ~125°C (145°C max temp.) (USCAR Class III)
(See Chart)
10mΩ Max (Term./Term.) (Crimp-To-Crimp)
500VDC, 20MΩ Min
1000VAC (1 min.)
22AWG ~ 14AWG (0.35mm2 ~ 2.5mm2)
Horizontal: 6.80mm; Vertical: 6.80mm
48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
90N Min
110N Min
Current Rating Curve (Reference Only)
Temperature: Rise Over Ambient (ROA)
vs.
Current
This data is based on single
150
circuit/connector evaluation. Data
130
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
140
110
100
90
80
70
60
50
0.35mm2 rating curve not shown.
40
Current capability of terminal exceeds
20
capacity of wire.
2.5mm2
wire
0.5mm2
wire
120
Temperature (ROA) (˚C)
ERIES
D
ps23-34:ps23-34
30
10
0
0
10
20
30
Current (A)
40
50
60
ps23-34:ps23-34
9/12/05
1:41 PM
Page 8
B A C K TO S E R I E S M E N U
sealed
connection
2.8 x 0.8
system
Te r m i n a l
UNIT: mm
Female Terminal
2.80
4.10
Male Terminal
21.50
3.10
0.80
29.15
Material: Copper Alloy
Thickness: t=0.3
Material: Copper Alloy
Thickness: t=0.3
Applicable Wire Size
Description
Male Terminal
Female Terminal
Part Number
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-4150-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4151-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7114-4152-02
Sn
1.5 ~ 2.5
14
2.0
7116-4150-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4151-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4152-02
Sn
1.5 ~ 2.5
14
2.0
Cable Seal
UNIT: mm
9.05
12.00
0
6.9
Description
Cable Seal
Unused Cavity Plug
0
7.1
Part Number
Color
Material
Wire O.D. Range
7158-3110-40
7158-3111-60
7158-3112-70
7158-3113-40
7158-3115-80
7158-3116-50
7158-3114-90
Light Grey
Green
Yellow
White
Brown
Red
Blue
Silicone
Silicone
Silicone
Silicone
Silicone
Silicone
Silicone
3.10 ~ 3.3
1.19 ~ 1.9
1.88 ~ 2.1
2.18 ~ 3.0
1.19 ~ 1.9
1.88 ~ 2.4
N/A
ps23-34:ps23-34
9/12/05
1:41 PM
Page 9
B A C K TO S E R I E S M E N U
2.8 x 0.8
sealed
connection
system
Retainer Clip/Bracket Dimensions
UNIT: mm
10.005
0.90
80
80
R 0.
3.20
0.
0.90
10.05
2.55
5.85
R
Part Number
Panel Hole Requirements
7047-9580 (Ref.)
␾6.5mm
Part Number
Summary Chart
Part Name
Male
Terminal
Cable Seal
Unused Cavity Plug
Applicable Clip
Female
7114-4150-02 7116-4150-02
7114-4151-02
7116-4151-02
7114-4152-02 7116-4152-02
7158-3110-40
7158-3111-60
7158-3112-70
7158-3113-40
7158-3115-80
7158-3116-50
7158-3114-90
N/A
7047-9580 (Ref)
Pole
Polarity
Color
Description
Male Part #
Female Part #
Female Part #
(w/CPA)
2
3
4
4
5
6
8
A
A
A
B
A
A
A
Dark Grey
Dark Grey
Dark Grey
Black
Black/Direct Only
Dark Grey
Dark Grey
7282-5575-10
7282-5576-10
7282-5570-10
7282-5571-30
7283-5575-10
7283-5576-10
7283-5570-10
7283-5571-30
7283-5918-30
7283-5577-10
7283-5574-10
7283-5922-10
7283-5923-10
7283-5924-10
7283-5925-30
7282-5577-10
7282-5574-10
* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 68 for YES Connector Terminal Removal Tool.
Order Number: X39899-J374.
7283-5926-10
7283-5927-10
2.40
7.20
4.30
ps23-34:ps23-34
9/12/05
1:41 PM
Page 10
B A C K TO S E R I E S M E N U
sealed
connection
2.8 x 0.8
system
Housing Material: HPA
Poles
2
UNIT: mm
Male Housing
Female Housing
25.25
28.85
50.00
7282-5575-10
3
7283-5575-10
25.25
28.85
50.00
35.40
33.70
30.20
7282-5576-10
4
7283-5576-10
32.05
35.65
50.00
35.40
27.90
24.45
7282-5570-10
4
35.40
28.70
25.20
7283-5570-10
32.05
35.65
50.00
35.40
27.90
24.45
7282-5571-30
7283-5571-30
25.90
5
N/A
41.90
34.80
7283-5918-30
6
32.05
50.00
31.90
7282-5577-10
G O TO PA G E 2 O F 2
35.65
35.30
7283-5577-10
35.40
ps23-34:ps23-34
9/12/05
1:41 PM
Page 11
B A C K TO S E R I E S M E N U
2.8 x 0.8
sealed
connection
system
Housing Material: HPA
Poles
8
UNIT: mm
Male Housing
Female Housing
32.05
37.15
50.00
38.60
7282-5574-10
42.30
35.40
7283-5574-10
B A C K TO PA G E 1 O F 2
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9/9/05
6:39 PM
Page 1
B A C K TO Y E S C
CONTENTS MENU
CONNECTORS
C L I C K O N YO U R S E L E C T I O N :
CONSTRUCTION
S P E C I F I C AT I O N S
C U R R E N T R AT I N G C U R V E
TERMINAL
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
6.3 SERIES
UNSEALED
ps35-42:ps35-42
9/9/05
6:39 PM
Page 2
B A C K TO S E R I E S M E N U
6.3 x 0.8
unsealed
connection
system
Construction
HOUSING, M
TERMINAL, F
TERMINAL, M
HOUSING, F
PRE-SET SECONDARY
TERMINAL LOCK (TPA), F
PRE-SET SECONDARY
TERMINAL LOCK (TPA), M
Specifications
Connector
Material
HPA
Male Terminal
Copper Alloy (Sn Plate)
Female Terminal
Copper Alloy (Sn Plate)
Operating Temperature Range
-40°C ~ 125°C (145°C max temp.) (USCAR Class III)
Current Capacity
(See Chart)
Voltage Drop
10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance
500VDC, 20MΩ Min
Dielectric Resistance
Applicable Wire Size
1000VAC (1 min.)
20AWG ~ 12AWG (0.50mm2 ~ 4.0mm2)
Terminal Pitch
Horizontal: 8.50mm; Vertical: 7.30mm
Terminal-to-Connector Retention Force
90N Min
Connector-to-Connector Retention Force
110N Min
Current Rating Curve (Reference Only)
Temperature: Rise Over Ambient (ROA)
vs.
Current
150
This data is based on single
140
circuit/connector evaluation. Data
Appropriate derating should be
considered based upon specific
application requirements.
2
1.0mm2
wire
120
Temperature (ROA) (˚C)
should be used as reference only.
130
4.0mm
wire
110
100
90
80
70
60
50
40
30
20
10
0
0
10
20
30
40
Current (A)
50
60
70
80
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9/9/05
6:39 PM
Page 3
B A C K TO S E R I E S M E N U
unsealed
connection
6.3 x 0.8
system
Te r m i n a l
UNIT: mm
Female Terminal
7.50
6.30
Male Terminal
23.30
3.80
0.80
32.25
Material: Copper Alloy
Thickness: t=0.4
Material: Copper Alloy
Thickness: t=0.4
Applicable Wire Size
Description
Male Terminal
Female Terminal
Part Number
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-4120-02
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7114-4121-02
Sn
1.5 ~ 2.5
14
2.0
7114-4122-02
Sn
4.0
12
3.0
7116-4120-02
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7116-4121-02
Sn
1.5 ~ 2.5
14
2.0
7116-4122-02
Sn
4.0
12
3.0
Retainer Clip/Bracket Dimensions
UNIT: mm
10.005
0.90
R
80
3.20
80
R 0.
0.
0.90
10.05
2.55
5.85
2.40
7.20
4.30
Part Number
Panel Hole Requirements
7047-9580 (Ref.)
␾6.5mm
Part Number
Summary Chart
Part Name
Terminal
Applicable Clip
Male
Female
Pole
Polarity
Color
Male Part #
Female Part #
7114-4120-02
7114-4121-02
7114-4122-02
7047-9580 (Ref)
7116-4120-02
7116-4121-02
7116-4122-02
N/A
Female Part #
(w/CPA)
6
A
Light Grey
7282-5604-40
N/A
7283-5603-40
* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 68 for YES Connector Terminal Removal Tool.
Order Number: G0406 (PA Type).
ps35-42
9/27/05
11:06 AM
Page 4
B A C K TO S E R I E S M E N U
6.3 x 0.8
unsealed
connection
system
Housing Material: HPA
Poles
6
UNIT: mm
Male Housing
Female Housing
30.00
N/A
Please check YESC KAIZEN Catalog for the mate.
45.10
37.00
7282-5604-40
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9/9/05
6:39 PM
Page 5
B A C K TO S E R I E S M E N U
B A C K TO Y E S C
CONTENTS MENU
CONNECTORS
C L I C K O N YO U R S E L E C T I O N :
CONSTRUCTION
S P E C I F I C AT I O N S
C U R R E N T R AT I N G C U R V E
TERMINAL
CABLE SEAL
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
6.3 SERIES
SEALED
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9/9/05
6:39 PM
Page 6
B A C K TO S E R I E S M E N U
6.3 x 0.8
sealed
connection
system
Construction
HOUSING, M
TERMINAL, F
TERMINAL, M
PRE-SET
SECONDARY HOUSING LOCK
(CPA) (OPTIONAL)
INDIVIDUAL
WIRE SEAL
INDIVIDUAL
WIRE SEAL
PRE-SET SECONDARY
TERMINAL LOCK (TPA), M
INTERFACE SEAL
PRE-SET SECONDARY
TERMINAL LOCK (TPA)
HOUSING, F
Specifications
Connector
Material
HPA
Male Terminal
Copper Alloy (Sn Plate)
Female Terminal
Copper Alloy (Sn Plate)
Operating Temperature Range
-40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity
(See Chart)
Voltage Drop
10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance
500VDC, 20MΩ Min
Dielectric Resistance
Applicable Wire Size
1000VAC (1 min.)
20AWG ~ 12AWG (0.50mm2 ~ 4.0mm2)
Terminal Pitch
Horizontal: 9.80mm; Vertical: 9.80mm
Sealing Performance (Air Leak Pressure)
48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
Terminal-to-Connector Retention Force
90N Min
Connector-to-Connector Retention Force
110N Min
Current Rating Curve (Reference Only)
Temperature: Rise Over Ambient (ROA)
vs.
Current
This data is based on single
150
circuit/connector evaluation. Data
130
should be used as reference only.
110
considered based upon specific
application requirements.
2
1.0mm2
wire
120
Temperature (ROA) (˚C)
Appropriate derating should be
140
4.0mm
wire
100
90
80
70
60
50
40
30
20
10
0
0
10
20
30
40
Current (A)
50
60
70
80
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9/9/05
6:39 PM
Page 7
B A C K TO S E R I E S M E N U
sealed
connection
6.3 x 0.8
system
Te r m i n a l
UNIT: mm
Female Terminal
6.30
7.50
Male Terminal
24.30
3.80
0.80
33.25
Material: Copper Alloy
Thickness: t=0.4
Material: Copper Alloy
Thickness: t=0.4
Applicable Wire Size
Description
Male Terminal
Female Terminal
Part Number
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-4140-02
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7114-4141-02
Sn
1.5 ~ 2.5
14
2.0
7114-4142-02
Sn
4.0
12
3.0
7116-4140-02
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7116-4141-02
Sn
1.5 ~ 2.5
14
2.0
7116-4142-02
Sn
4.0
12
3.0
Cable Seal
UNIT: mm
15.00
10.70
0
9.8
.0
11
0
Description
Part Number
Color
Material
Wire O.D. Range
Cable Seal
7158-3081-50
7158-3082-90
7158-3083
Red
Blue
Black
Silicone
Silicone
Silicone
1.4 ~ 2.1
2.18 ~ 3.0
3.1 ~ 3.7
Unused Cavity Plug
7158-3080-60
Green
Silicone
N/A
Retainer Clip/Bracket Dimensions
UNIT: mm
10.005
0.90
80
80
R 0.
3.20
0.
0.90
10.05
5.85
2.55
R
Part Number
Panel Hole Requirements
7047-9580 (Ref.)
␾6.5mm
2.40
7.20
4.30
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9/27/05
11:07 AM
Page 8
B A C K TO S E R I E S M E N U
6.3 x 0.8
sealed
connection
system
Part Number
Summary Chart
Part Name
Male
Female
7114-4140-02
7116-4140-02
7114-4141-02
7116-4141-02
7114-4142-02
7116-4142-02
7158-3081-50
7158-3082-90
7158-3083
7158-3080-60
N/A
7047-9580 (Ref)
Terminal
Cable Seal
Unused Cavity Plug
Applicable Clip
Pole
Polarity
Color
Description
Male Part #
2
4
A
A
Dark Grey
Dark Grey
7282-5596-10
7282-5595-10
Female Part # Female Part #
(w/CPA)
7283-5596-10
Delete Cap
7283-5928-10
7283-5929-10
Housing Material: HPA
Poles
2
Male Housing
Female Housing
31.15
27.55
49.80
30.10
33.60
7282-5596-10
4
UNIT: mm
38.70
7283-5596-10
35.05
N/A
Please check YESC KAIZEN Catalog for the mate.
51.80
30.10
7282-5595-10
* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 81 for YES Connector Terminal Removal Tool.
Order Number: G0406 (PA Type).
ps43-46:ps43_46
9/9/05
6:42 PM
Page 1
B A C K TO Y E S C
CONTENTS MENU
CONNECTORS
C L I C K O N YO U R S E L E C T I O N :
S P E C I F I C AT I O N S
TERMINAL
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
HYBRID
SERIES
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9/9/05
6:42 PM
Page 2
B A C K TO S E R I E S M E N U
HYBRID
connection
system
Specifications
Connector
Material
HPA
Male Terminal
Copper Alloy (Sn/Au Plate)
Female Terminal
Copper Alloy (Sn/Au Plate)
Operating Temperature Range
-40°C ~100°C (120°C max temp.) (USCAR Class II)
Operating Temperature Range
-40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity
Voltage Drop
Isolation Resistance
(See Chart)
10mΩ Max (Term./Term.) (Crimp-To-Crimp)
500VDC, 20MΩ Min
Dielectric Resistance
1000VAC (1 min.)
Applicable Wire Size
See Specific Connector Section
Terminal-to-Connector Retention Force
See Specific Connector Section
Connector-to-Connector Retention Force
See Specific Connector Section
Te r m i n a l
Applicable Wire Size
Description
0.64mm
1.5mm
Male
Terminal
2.8mm
6.3mm
0.64mm
1.5mm
Female
Terminal
2.8mm
6.3mm
Part Number
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-4720-02/-08
Sn/Au
0.35
22
0.3
7114-4721-02/-08
Sn/Au
0.5 ~ 0.75
20 ~ 18
0.5 ~ 0.8
7114-4100-02/-08
Sn/Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4101-02/-08
Sn/Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7114-4110-02
Sn
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4111-02
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7114-4112-02
Sn
1.5 ~ 2.5
14
2.0
7114-4120-02
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7114-4121-02
Sn
1.5 ~ 2.5
14
2.0
7114-4122-02
7116-4720-02/-08
7116-4721-02/-08
Sn
Sn/Au
Sn/Au
4.0
0.35
0.5 ~ 0.75
12
22
20 ~ 18
3.0
0.3
0.5 ~ 0.8
7116-4100-02/-08
Sn/Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4101-02/-08
Sn/Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4110-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4111-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4112-02
Sn
1.5 ~ 2.5
14
2.0
7116-4120-02
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7116-4121-02
Sn
1.5 ~ 2.5
14
2.0
7116-4122-02
Sn
4.0
12
3.0
9/28/05
9:06 AM
Page 3
B A C K TO S E R I E S M E N U
connection
HYBRID
system
0.90
10.00
7.20
10.05
5.85
4.30
80
R
0.
Part Number
Panel Hole Requirements
7047-9580 (Ref)
␾6.5mm
Part Number
Summary Chart
Part Name
0.64mm
1.5mm
Terminal
2.8mm
6.3mm
Applicable Clip
Male
Female
7114-4720-02
7114-4721-02
7114-3286-08
7114-3287-08
7114-4100-02/-08
7114-4101-02/-08
7114-4110-02
7114-4111-02
7114-4112-02
7114-4120-02
7114-4121-02
7114-4122-02
7047-9580 (Ref)
7116-4720-02
7116-4721-02
7116-4721-08
7116-4721-08
7116-4100-02/-08
7116-4101-02/-08
7116-4110-02
7116-4111-02
7116-4112-02
7116-4120-02
7116-4121-02
7116-4122-02
N/A
2.40
0.90
UNIT: mm
R 0.
80
3.20
Retainer Clip/Bracket Dimensions
2.55
ps43-46
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9/9/05
6:42 PM
Page 4
B A C K TO S E R I E S M E N U
HYBRID
connection
system
Part Number
Summary Chart (cont.)
Pole
Polarity
Color/Description
Male Part #
Female Part #
3
A
7282-5628-40
10
A
Light Grey
1x1.5, 2x6.3
Light Grey
6x1.5, 4x2.8
13
A
14
A
14
B
Green
10x1.5, 4x2.8
7282-5623-60
7283-5623-60
14
B
Black
10x1.5, 4x2.8
7282-5623-30
7283-5623-30
14
C
Blue
10x1.5, 4x2.8
7282-5624-90
7283-5624-90
14
C
Brown
10x1.5, 4x2.8
7282-5624-80
7283-5624-80
Female Part #
w/(CPA)
7283-5628-40
7283-5637-40
Light Grey
11x2.8, 2x6.3
Light Grey
10x1.5, 4x2.8
7282-5625-40
7283-5625-40
7283-5643-40
7283-5639-40
Housing Material: HPA
Poles
3
UNIT: mm
Male Housing
Female Housing
21.25
17.15
45.10
7282-5628-40
14
27.30
24.40
27.60
7283-5628-40
27.10
23.20
38.30
38.60
26.60
37.20
7282-5623-60
7283-5623-60
27.10
14
23.20
38.30
38.60
7282-5624-90
26.60
37.20
7283-5624-90
* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 68 for YES Connector Terminal Removal Tool. Order Number: 49YA00105 (for 0.64 terminal),
X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).
ps47-52:ps47-52
9/9/05
6:45 PM
Page 1
B A C K TO Y E S C
CONTENTS MENU
CONNECTORS
C L I C K O N YO U R S E L E C T I O N :
CONSTRUCTION
S P E C I F I C AT I O N S
C U R R E N T R AT I N G C U R V E
TERMINAL
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
HEADER
SERIES
ps47-52:ps47-52
9/9/05
6:45 PM
Page 2
B A C K TO S E R I E S M E N U
HEADER
connection
system
Construction
TERMINAL, F
PCB TERMINAL
HOUSING, F
PRE-SET SECONDARY
TERMINAL LOCK (TPA), F
PCB HOUSING
Specifications
Connector
Material
Male Terminal
Female Terminal
Operating Temperature Range
Current Capacity
Voltage Drop
See Section
Brass
Copper Alloy (Sn/Au Plate)
-40°C ~100°C (125°C max temp.) (USCAR Class II)
(See Chart)
10mΩ Max (Term./Term.)
Isolation Resistance
500VDC, 20MΩ Min
Dielectric Resistance
1000VAC (1 min.)
Terminal-to-Connector Retention Force
Connector-to-Connector Retention Force
90N Min
110N Min
Current Rating Curve
SEE APPLICABLE BLADE SIZE SECTION
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9/9/05
6:45 PM
Page 3
B A C K TO S E R I E S M E N U
connection
HEADER
system
Te r m i n a l
UNIT: mm
Male PCB Terminal
Female Terminal
PURCHASED IN ASSEMBLY
SEE APPLICABLE BLADE SIZE SECTION
Material: Brass
Material: Copper Alloy
Thickness: t=0.3
Applicable Wire Size
Plating
Europe (mm2)
7116-4100-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4101-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4100-08
Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4101-08
Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4110-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4111-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
Description
Part Number
Male Terminal
N/A
1.5mm
Female
Terminal
2.8mm
6.3mm
U.S.A. (AWG)
Japan (mm2)
7116-4112-02
Sn
1.5 ~ 2.5
14
2.0
7116-4120-02
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7116-4121-02
Sn
1.5 ~ 2.5
14
2.0
7116-4122-02
Sn
4.0
12
3.0
ps47-52:ps47-52
9/13/05
4:09 PM
Page 4
B A C K TO S E R I E S M E N U
HEADER
connection
system
Part Number
Summary Chart
Part Name
1.5mm
Terminal
2.8mm
6.3mm
Male
Female
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
7116-4100-02
7116-4101-02
7116-4100-08
7116-4101-08
7116-4110-02
7116-4111-02
7116-4112-02
7116-4120-02
7116-4121-02
7116-4122-02
Pole
Polarity
Color/Description
Male Part #
YESC KAIZEN
Female Part #
Female Part #
w/(CPA)
2
A
Light Grey
6.3mm Header
7382-5597-40
7283-6458-40
7283-5601-40
2
A
7382-5608-30
7283-6458-40
7283-5601-40
10
A
7382-5884-40
7283-6455-40
7283-5909-40
10
B
7382-6379-30
7283-6455-40
7283-5909-40
12
A
7382-5568-40
7283-6467-40
7283-5916-40
12
A
7382-5957-30
7382-5957-30
7283-5940-40
14
A
7382-5627-40
7283-6447-40
7283-5639-40
16
A
7382-5551-60
7283-6453-60
7283-5941-60
16
A
7382-5681-60
7283-6453-60
16
A
7382-5682-60
7283-6453-60
32
A
Black
6.3mm Header
Light Grey
1.5mm Header
Black
1.5mm Header
Light Grey
2.8mm H-Header
Black
1.5mm Header
Light Grey
Hybrid 10x1.5, 4x2.8
Green/Config 1
1.5mm Header
Green/Config 2
1.5mm Header
Green/Config 3
1.5mm Header
Black
1.5mm Header
7382-5552-30
32
B
7283-6456-90
7283-3585-40
7283-6456-90
7283-3585-40
Light Grey
1.5mm Header
7382-5881-40
* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 68 for YES Connector Terminal Removal Tool.
Order Number: X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).
ps47-52:ps47-52
9/13/05
4:10 PM
Page 5
B A C K TO S E R I E S M E N U
connection
HEADER
system
H o u s i n g M a t e r i a l : PPA-GF16
Poles
2
Male Housing
Material: HPA
Female Housing
19.20
SEE YESC KAIZEN CATALOG FOR MATES
25.70
26.50
7382-5608-30
2
19.20
SEE YESC KAIZEN CATALOG FOR MATES
25.70
40.70
7382-5597-40
26.15
10
SEE YESC KAIZEN CATALOG FOR MATES
30.20
38.50
7382-5884-40
24.55
10
SEE YESC KAIZEN CATALOG FOR MATES
33.10
37.60
7382-6379-30
12
26.45
SEE YESC KAIZEN CATALOG FOR MATES
22.30
35.00
7382-5957-30
12
27.10
SEE YESC KAIZEN CATALOG FOR MATES
31.30
52.70
7382-5568-40
G O TO PA G E 2 O F 2
UNIT: mm
ps47-52:ps47-52
9/9/05
6:45 PM
Page 6
B A C K TO S E R I E S M E N U
HEADER
connection
H o u s i n g M a t e r i a l : PPA-GF16
Poles
system
Material: HPA
Male Housing
UNIT: mm
Female Housing
27.20
14
23.20
49.10
30.20
37.20
7382-5627-40
26.60
7283-5622-40
26.15
16
SEE YESC KAIZEN CATALOG FOR MATES
48.80
30.20
7382-5551-60
29.20
16
SEE YESC KAIZEN CATALOG FOR MATES
30.20
48.80
7382-5681-60
31.20
16
SEE YESC KAIZEN CATALOG FOR MATES
31.60
34.80
7382-5682-60
26.15
32
SEE YESC KAIZEN CATALOG FOR MATES
30.20
82.00
7382-5552-30
22.55
32
SEE YESC KAIZEN CATALOG FOR MATES
22.30
82.00
7382-5881-40
B A C K TO PA G E 1 O F 2
pg53-74:pg53-74
9/9/05
6:49 PM
Page 1
B A C K TO Y E S C
CONTENTS MENU
CONNECTORS
C L I C K O N YO U R S E L E C T I O N :
S P E C I F I C AT I O N S
TERMINAL
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
SPECIALTY
SERIES
UNSEALED
pg53-74
9/27/05
11:28 AM
Page 2
B A C K TO S E R I E S M E N U
S P E C I A LT Y S E R I E S
unsealed
connection
system
Specifications
Connector
Material
HPA
Male Terminal
Copper Alloy (Sn/Au Plate)
Female Terminal
Copper Alloy (Sn/Au Plate)
Operating Temperature Range
-40°C ~100°C (120°C max temp.) (USCAR Class II)
Operating Temperature Range
-40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity
Voltage Drop
(See Chart)
10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance
500VDC, 20MΩ Min
Dielectric Resistance
1000VAC (1 min.)
Applicable Wire Size
See Specific Connector Section
Terminal-to-Connector Retention Force
See Specific Connector Section
Connector-to-Connector Retention Force
See Specific Connector Section
Te r m i n a l
Applicable Wire Size
Description
0.64mm
1.5mm
Male
Terminal
2.8mm
6.3mm
0.64mm
1.5mm
Female
Terminal
2.8mm
6.3mm
Part Number
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-4720-02
Sn
0.35
22
0.3
7114-4721-02
Sn
0.5 ~ 0.75
20 ~ 18
0.5 ~ 0.8
7114-3286-08
Au
0.35
22
0.3
7114-3287-08
Au
0.5 ~ 0.75
20 ~ 18
0.5 ~ 0.8
7114-4100-02/-08
Sn/Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4101-02/-08
Sn/Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7114-4110-02
Sn
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4111-02
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7114-4112-02
Sn
1.5 ~ 2.5
14
2.0
7114-4120-02
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7114-4121-02
Sn
1.5 ~ 2.5
14
2.0
7114-4122-02
7116-4720-02/-08
Sn
Sn/Au
4.0
0.35
12
22
3.0
0.3
7116-4721-02/-08
Sn/Au
0.5 ~ 0.75
20 ~ 18
0.5 ~ 0.8
7116-4100-02/-08
Sn/Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4101-02/-08
Sn/Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4110-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4111-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4112-02
Sn
1.5 ~ 2.5
14
2.0
7116-4120-02
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7116-4121-02
Sn
1.5 ~ 2.5
14
2.0
7116-4122-02
Sn
4.0
12
3.0
pg53-74
9/27/05
11:28 AM
Page 3
B A C K TO S E R I E S M E N U
unsealed
connection
system
S P E C I A LT Y S E R I E S
Part Number
Summary Chart
Part Name
0.64mm
Terminal
1.5mm
2.8mm
6.3mm
Applicable Clip
Male
Female
7114-4720-02
7114-4721-02
7114-3286-08
7114-3287-08
7114-4100-02/-08
7114-4101-02/-08
7114-4110-02
7114-4111-02
7114-4112-02
7114-4120-02
7114-4121-02
7114-4122-02
7047-9580 (Ref)
7116-4720-02
7116-4721-02
7116-4720-08
7116-4721-08
7116-4100-02/-08
7116-4101-02/-08
7116-4110-02
7116-4111-02
7116-4112-02
7116-4120-02
7116-4121-02
7116-4122-02
N/A
Specialty
Pole
Polarity
Axial
Adjustable
12
A
26
A
26
B
36
A
68
A
15
A
15
B
26
A
26
B
26
C
26
A
26
A
26
B
26
C
26
D
26
E
Bolt Assist
LIF
Color/Description
Black
12x1.5
Black
20x2.8, 6x6.3/HPA
Light Grey
20x2.8, 6x6.3/HPA
Black
20x1.5, 12x2.8, 4x6.3/PBT
Black
56x1.5, 8x2.8, 4x6.3/PBT
Black
9x2.8, 6x6.3
Natural
9x2.8, 6x6.3
Light Grey
22x1.5, 2x2.8, 2x6.3
Blue
22x1.5, 2x2.8, 2x6.3
Green
22x1.5, 2x2.8, 2x6.3
Black
22x1.5, 2x2.8, 2x6.3
Black
22x1.5, 2x2.8, 2x6.3
Natural
22x1.5, 2x2.8, 2x6.3
Light Grey
22x1.5, 2x2.8, 2x6.3
Green
22x1.5, 2x2.8, 2x6.3
Brown
22x1.5, 2x2.8, 2x6.3
Male Part #
7282-4848-30
Female Part #
Wire Shield
7283-4848-30
7283-5631-30
7283-5632-40
7283-4846-30
7134-4691
7283-4847-30
7134-4692
N/A
7283-6372-30
N/A
7283-6373
N/A
7283-6436-40
N/A
7283-6437-90
N/A
7283-6438-60
7282-6376-30
7283-6376-30
7282-6537-30
7283-6537-30
7282-8390
7283-8390
7282-8391-40
7283-8391-40
7282-8392-60
7283-8392-60
7282-8393-80
7283-8393-80
* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 70-71 for YES Connector Terminal Removal Tool.
Order Number: 49YA00105 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal) and
G0406 (PA Type) (for 6.3 terminal).
pg53-74:pg53-74
9/9/05
6:50 PM
Page 4
B A C K TO S E R I E S M E N U
S P E C I A LT Y S E R I E S
unsealed
connection
system
Axial Adjustable
Housing Material: PBT
Poles
12
UNIT: mm
Male Housing
Female Housing
51.80
41.50
51.80
41.50
71.40
71.40
7282-4848-30
7283-4848-30
Bolt Assist
Housing Material: HPA/PBT
Poles
Male Housing
26
N/A
UNIT: mm
Female Housing
60.35
46.55
50.15
7283-5631-30
26
60.35
N/A
50.15
46.55
7283-5632-40
36
N/A
28.90
40.30
108.00
7283-4846-30
68
N/A
40.15
109.60
40.30
7283-4847-30
G O TO PA G E 2 O F 2
pg53-74:pg53-74
9/9/05
6:50 PM
Page 5
B A C K TO S E R I E S M E N U
unsealed
connection
system
S P E C I A LT Y S E R I E S
LIF
Housing Material: PBT
Poles
Male Housing
15
N/A
UNIT: mm
Female Housing
45.00
49.90
59.70
7283-6372-30
15
45.00
N/A
49.90
59.70
7283-6373
26
40.65
N/A
59.70
49.90
7283-6436-40
26
40.65
N/A
59.70
49.90
7283-6437-90
26
40.65
N/A
59.70
49.90
7283-6438-60
26
31.35
45.00
46.54
55.40
7282-6376-30
B A C K TO PA G E 1 O F 2
59.70
49.90
7283-6376-30
pg53-74:pg53-74
9/12/05
11:13 AM
Page 7
B A C K TO S E R I E S M E N U
B A C K TO Y E S C
CONTENTS MENU
CONNECTORS
C L I C K O N YO U R S E L E C T I O N :
S P E C I F I C AT I O N S
TERMINAL
CABLE SEAL
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
SPECIALTY
SERIES
SEALED
B A C K TO PA G E 2 O F 3
B A C K TO PA G E 1 O F 3
pg53-74
9/27/05
11:30 AM
Page 8
B A C K TO S E R I E S M E N U
S P E C I A LT Y S E R I E S
sealed
connection
system
Specifications
Connector
Material
See Section
Male Terminal
Copper Alloy (Sn Plate)
Female Terminal
Copper Alloy (Sn Plate)
Operating Temperature Range
Isolation Resistance
Dielectric Resistance
Applicable Wire Size
Terminal Pitch
Sealing Performance (Air Leak Pressure)
Terminal-to-Connector Retention Force
Connector-to-Connector Retention Force
-40°C ~125°C (145°C max temp.) (USCAR Class III)
500VDC, 20MΩ Min
1000VAC (1 min.)
22AWG ~ 16AWG (0.35mm2 ~ 1.0mm2)
Horizontal: 5.50mm; Vertical: N/A
48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
90N Min
110N Min
Te r m i n a l
Applicable Wire Size
Description
0.64mm
1.5mm
Male
Terminal
2.8mm
6.3mm
0.64mm
1.5mm
Female
Terminal
2.8mm
6.3mm
Part Number
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-4720-02
Sn
0.35
22
0.3
7114-4721-02
Sn
0.5 ~ 0.75
20 ~ 18
0.5 ~ 0.8
7114-3286-08
Au
0.35
22
0.3
7114-3287-08
Au
0.5 ~ 0.75
20 ~ 18
0.5 ~ 0.8
7114-4102-02/-08
Sn/Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4103-02/-08
Sn/Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7114-4150-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4151-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7114-4152-02
Sn
1.5 ~ 2.5
14
2
7114-4140-02
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7114-4141-02
Sn
1.5 ~ 2.5
14
2.0
7114-4142-02
Sn
4.0
12
3.0
7116-4720-02/-08
Sn/Au
0.35
22
0.3
7116-4721-02/-08
Sn/Au
0.5 ~ 0.75
20 ~ 18
0.5 ~ 0.85
7116-4102-02/-08
Sn/Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4103-02/-08
Sn/Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4150-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4151-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4152-02
Sn
1.5 ~ 2.5
14
2.0
7116-4140-02
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7116-4141-02
Sn
1.5 ~ 2.5
14
2.0
7116-4142-02
Sn
4.0
12
3.0
pg53-74:pg53-74
9/9/05
6:50 PM
Page 9
B A C K TO S E R I E S M E N U
sealed
connection
system
S P E C I A LT Y S E R I E S
Lamp Socket
Cable Seal
UNIT: mm
7.10
8.70
5.40
0
5.4
Description
Part Number
Color
Material
Cable Seal
(Female Only)
7158-3030-50
7158-3031-90
7158-3032-60
Red
Blue
Green
Silicone
Silicone
Silicone
Unused Cavity Plug
Wire O.D. Range
1.19 ~ 1.70
1.60 ~ 2.34
N/A
pg53-74
9/27/05
11:30 AM
Page 10
B A C K TO S E R I E S M E N U
S P E C I A LT Y S E R I E S
sealed
connection
system
Part Number
Summary Chart
Part Name
0.64mm
1.5mm
Terminal
2.8mm
6.3mm
Male
Female
7114-4720-02
7116-4720-02
7114-4721-02
7116-4721-02
7114-3286-08
7116-4720-08
7114-3287-08
7114-4102-02/-08
7116-4721-08
7116-4102-02/-08
7114-4103-02/-08
7116-4103-02/-08
7114-4150-02
7114-4151-02
7114-4152-02
7114-4140-02
7114-4141-02
7116-4150-02
7116-4151-02
7116-4152-02
7116-4140-02
7116-4141-02
7114-4142-02
7116-4142-02
Cable
Seal
Lamp
Socket
7158-3030-50
Unused
Cavity Plug
Lamp
Socket
7158-3032-60
7158-3031-90
Specialty Pole Polarity
CAM
Lever
Lamp
Socket
Black
#7, #9-11, #17-19
& #26-28 Pin Neg.
Black
Black
30
30
30
Male
Part #
Female
Part #
N/A
7283-5635-30
N/A
N/A
7283-5810-30
7283-5875-30
2
A
Axial
1.5mm
7341-5270-40
7283-5689-30
2
A
Right Angle
1.5mm
7341-5271-40
7283-5689-30
2
A
Axial
1.5mm
7341-5272-40
7283-5689-30
Black
1.5mm/PBT
Black
1.5mm/HPA
N/A
N/A
N/A
7283-6430-30
2
Black
1.5mm/HPA
N/A
7283-6647-30
2
Black
1.5mm/PBT
N/A
7283-8492-30
2
Fuel
Injector
Color/
Description
2
* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 70-71 for YES Connector Terminal Removal Tool.
Order Number: 49YA00105 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal)
and G0406 (PA Type) (for 6.3 terminal).
pg53-74:pg53-74
9/9/05
6:50 PM
Page 11
B A C K TO S E R I E S M E N U
sealed
connection
system
S P E C I A LT Y S E R I E S
CAM Lever
Housing Material: HPA
Poles
Male Housing
30
N/A
UNIT: mm
Female Housing
40.90
91.30
35.40
7283-5635-30
30
40.90
N/A
81.30
35.40
7283-5810-30
30
N/A
40.90
91.30
7283-5875-30
G O TO PA G E 2 O F 3
35.40
pg53-74:pg53-74
9/9/05
6:50 PM
Page 12
B A C K TO S E R I E S M E N U
S P E C I A LT Y S E R I E S
Lamp Socket
Nylon
Housing Material: PA66
Poles
sealed
connection
Material: HPA
Male Housing
UNIT: mm
Female Housing
2
15.20
33.45
24.60
7341-5270-40
2
system
7283-5689-30
26.20
15.20
29.15
37.50
33.45
24.60
7341-5271-40
7283-5689-30
22.00
2
15.20
22.00
34.90
33.45
24.60
7341-5272-40
7283-5689-30
G O TO PA G E 3 O F 3
B A C K TO PA G E 1 O F 3
pg53-74:pg53-74
9/9/05
6:50 PM
Page 13
B A C K TO S E R I E S M E N U
sealed
connection
system
S P E C I A LT Y S E R I E S
Fuel Injector
Housing Material:PBT/HPA
Poles
2
UNIT: mm
Male Housing
Female Housing
23.82
N/A
35.45
16.85
7283-6430-30
2
23.82
N/A
35.45
16.85
7283-6647-30
2
23.27
36.95
16.35
7283-8492-30
B A C K TO PA G E 1 O F 3
pg53-74
9/27/05
11:31 AM
Page 14
B A C K TO Y E S C
CONTENTS MENU
CONNECTORS
C L I C K O N YO U R S E L E C T I O N :
TO O L F O R 0 . 6 4 S E R I E S
TO O L F O R 1. 5 A N D 2 . 8 S E R I E S
TO O L F O R 6 . 3 A N D 9 . 5 S E R I E S
N AV I G AT I O N T I P S
TERMINAL
REMOVAL
pg53-74:pg53-74
9/9/05
6:51 PM
Page 15
B A C K TO M E N U
TERMINAL REMOVAL
A p p l i c a b l e Te r m i n a l
R e m o v a l To o l / D i m e n s i o n s
UNIT: mm
1.20
RO
.5
0
±0.05
±0.05
±0.02
±0.02
±0.10
º
60
±0.10
29.50
DETAIL A(5/1)
±0.05
R3 R1
.00 .00
0.63
1.28
2.00
16.00
1.90
0.70
0
.1
RO
±0.05
A
5.50
(17.00)
00
0. .05
-0
G
0
.6
R0
25.00
0.5
0
±0.10
Description
Order Number
YES Connector Terminal Removal Tool for 0.64 series.
49YA000105
6.00
11.60
YAZAKI 0.64 SYSTEM
0
1.05 -0.05
UNIT: mm
20.00
45⬚
0
.3
R0
Description
Order Number
YES Connector Terminal Removal Tool for 1.5 and 2.8 series.
X39899-J374
⬚
30
0.
60
R
(17.00)
1.00 ±0.1
0
1.20 -0.05
3.00 ±0.1
(20.55)
UNIT: mm
1.40
1.00
0
2.3
R 1.50
INAL
OVAL
1.8
0
–0
.00
.00
35
12
0
.1
Description
Order Number
YES Connector Terminal Removal Tool for 6.3 series.
G0406 (PA Type)
YAZ1342.qxd:Final_covers
9/7/05
5:43 PM
Page 7
B A C K TO M A I N M E N U
C O N T E N T S
CLICK ON YOUR SELECTION:
OVERVIEW
S Y S T E M F E AT U R E S
0.64 x 0.64 UNSEALED
0.64 x 0.64 SEALED
1.5 x 0.8 UNSEALED
1.5 SERIES
2.8 x 0.8 UNSEALED
2.8 SERIES
6.3 x 0.8 UNSEALED
6.3 SERIES
9.5 x 1.2 SEALED
9.5 SERIES
HYBRID
HYBRID
SERIES
HEADER
HEADER
SERIES
TERMINAL REMOVAL
TERMINAL
REMOVAL
PART NUMBERING METHODOLOGY
DISCLAIMER
0.64 SERIES
YAZAKI LOCATIONS
YAZ1342.qxd:Final_covers
9/8/05
10:20 AM
Page 9
B A C K TO Y E S C K A I Z E N C O N T E N T S M E N U
YESC KAIZEN stands for continuous improvement – the
heart of a tradition that’s helped make Yazaki the world’s
largest supplier of vehicle power and data
networks, and related components. Now
we’ve extended that tradition, combining
Yazaki quality standards with highly
cost-efficient engineering, to create
the new YESC KAIZEN connector
series. The latest addition to the
Yazaki Engineering Standard Connectors
(YESC) line, YESC KAIZEN connectors help
engineers meet the aggressive performance, cost,
and serviceability requirements of today’s more
capable, feature-rich vehicles. When it comes to
continuous improvement in connectors,
look to YESC KAIZEN from Yazaki.
YAZ1342.qxd:Final_covers
9/8/05
1:13 PM
Page 10
B A C K TO Y E S C K A I Z E N
CONTENTS MENU
S Y S T E M F E AT U R E S
• Wire Gauges for Every Application
• Popular-Size Sealed and Unsealed Connectors
Available Immediately
The YESC KAIZEN connector series includes a full range
of sealed and unsealed connector styles in stock,
available for immediate delivery worldwide – for
virtually any vehicle application.
• USCAR / ISO Standard Compliant
Terminal blade sizes meet USCAR and ISO standards
(0.64 x 0.64, 1.5 x 0.8, 2.8 x 0.8, 6.3 x 0.8).
The YESC KAIZEN connector series is compatible
with a wide range of both US (AWG) and metric
(mm2 ) wire sizes.
• Interchangeable With YESC
All YESC KAIZEN connectors (except for the 0.64
series) have the same footprint as, and are fully
interchangeable with, equivalent standard YESC.
• Designed to Perform
• Terminal Position Assurance Device
Yazaki’s Terminal Position Assurance Device is available
front-loaded and preset to the connector housing.
All YESC KAIZEN connectors are
designed to meet USCAR
WIRE SEAL (SEALED ONLY)
performance specifications.
TERMINAL (FEMALE)
HOUSING (FEMALE)
CPA
INTERFACE SEAL
SEALED
TPA (FEMALE)
TPA (MALE)
HOUSING (MALE)
TERMINAL (MALE)
WIRE SEAL (SEALED ONLY)
TERMINAL (FEMALE)
HOUSING (FEMALE)
TPA (FEMALE)
TPA (MALE)
HOUSING (MALE)
TERMINAL (MALE)
UNSEALED
YAZ1342-A.qxd:YAZ1310-A.qxd
9/7/05
3:19 PM
Page 1
B A C K TO Y E S C K A I Z E N
CONTENTS MENU
0.64 SERIES
UNSEALED
C L I C K O N YO U R S E L E C T I O N :
CONSTRUCTION
S P E C I F I C AT I O N S
C U R R E N T R AT I N G C U R V E
TERMINAL
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
YAZ1342-A.qxd:YAZ1310-A.qxd
9/7/05
3:19 PM
Page 2
B A C K TO S E R I E S M E N U
0.64 x 0.64
unsealed
connection
system
Construction
HOUSING, F
HOUSING, M
TERMINAL, M
PRE-SET SECONDARY
TERMINAL LOCK (TPA), F
PRE-SET SECONDARY
TERMINAL LOCK (TPA), M
TERMINAL, F
Specifications
Connector
Material
PBT+GF
Male Terminal
Copper Alloy (Sn/Au Plate)
Female Terminal
Copper Alloy (Sn/Au Plate)
Operating Temperature Range
Current Capacity
Voltage Drop
Isolation Resistance
-40°C ~ 100°C (120°C max temp.) (USCAR Class II)
(See Chart)
20mΩ max (Term./Term.) (Crimp-to-Crimp)
500VDC, 20MΩ min
Dielectric Resistance
1000VAC (1 minute)
Applicable Wire Size
22AWG ~ 18AWG (0.30mm2 ~ 0.85mm2) 1.90mm max Wire O.D.
Terminal Pitch
Horizontal: 2.54mm; Vertical: 2.54mm
Terminal-to-Connector Retention Force
75N min
Connector-to-Connector Retention Force
110N min
Current Rating Curve (Reference Only)
Temperature: Rise Over Ambient (ROA) vs. Current
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
Temperature (ROA) (ºC)
This data is based on single
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0
0.5mm2
0.35mm2
wire
wire
0
2
4
6
8
10
Current (A)
12
14
16
18
YAZ1342-A.qxd:YAZ1310-A.qxd
9/7/05
3:20 PM
Page 3
B A C K TO S E R I E S M E N U
unsealed
connection
0.64 x 0.64
system
Te r m i n a l
UNIT: mm
Female Terminal
0.64
1.60
Male Terminal
14.00
2.25
0.64
21.35
Material: Copper Alloy
Thickness: t=0.2
Material: Copper Alloy
Thickness: t=0.2
This terminal system mates to either a 0.64mm or 0.8mm wide terminal blade.
Applicable Wire Size
Description
Male Terminal
Female Terminal
Part Number
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-4618-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4619-02
Sn
0.75
18
0.85
7114-4618-08
Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4619-08
Au
0.75
18
0.85
7116-4618-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4619-02
Sn
0.75
18
0.85
7116-4618-08
Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4619-08
Au
0.75
18
0.85
UNIT: mm
0.90
10.00
7.20
10.05
2.55
5.85
4.30
80
R
0.
Part Number
Panel Hole Requirements
7047-9580 (Ref )
␾6.5mm
2.40
R 0.
80
0.90
3.20
Retainer Clip/Bracket Dimensions
YAZ1342-A.qxd:YAZ1310-A.qxd
9/7/05
3:20 PM
Page 4
B A C K TO S E R I E S M E N U
0.64 x 0.64
unsealed
connection
Part Number
Summary Chart
Part Name
Terminal
Applicable Clip
Pole
Male
Female
7114-4618-02
7114-4619-02
7114-4618-08
7114-4619-08
7047-9580 (Ref )
7116-4618-02
7116-4619-02
7116-4618-08
7116-4619-08
____
Color/
Polarity Description
4
8
8
10
A
A
B
A
Black
Black
Light Grey
Black
10
10
10
14
14
16
16
16
16
16
16
16
16
18
18
18
20
20
D
Green
Natural
Black
Light Grey
Blue
Black
Brown
Green
Blue
Natural
Black
Light Grey
Brown
Black
Green
Black
Light Grey
Brown
F
A
B
E
A
C
D
E
F
A
B
C
A
D
A
B
C
Male Part
Number
Female Part
Number
Delete Caps
____
7283-9016-30
7283-9028-30
7283-9029-40
7283-9040-30
____
____
____
____
7282-9022-30
____
____
____
____
7282-9082-30
____
____
____
7282-9072-80
____
____
____
____
____
____
____
____
____
____
____
7283-9043-60
7283-9045
7283-9088-30
7283-9065-40
7283-9068-90
7283-9076-30
7283-9078-80
7283-9079-60
7283-9080-90
7283-9081
7283-9282-30
7283-9283-40
7283-9284-80
7283-4544-30
7283-4548-60
7283-9110-30
7283-9111-40
7283-9112-80
A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool.
Order Number: 49YA000263.
____
____
____
____
____
____
____
____
____
____
____
____
____
____
____
____
____
____
system
YAZ1342-A.qxd:YAZ1310-A.qxd
9/7/05
3:20 PM
Page 5
B A C K TO S E R I E S M E N U
unsealed
connection
system
0.64 x 0.64
Housing Material: PBT+GF
Poles
Male Housing
4
UNIT: mm
Female Housing
17.35
N/A
21.35
15.00
*
7283-9016-30
8
23.80
36.40
17.70
7282-9022-30
8
22.35
21.35
15.00
*
7283-9028-30
22.35
N/A
21.35
15.00
*
7283-9029-40
10
22.35
N/A
21.35
16.05
*
7283-9040-30
10
22.35
N/A
21.35
16.05
*
7283-9043-60
10
22.35
N/A
16.05
21.35
*
7283-9045
G O TO PA G E 2 O F 4
*Part meets USCAR interface standard at time of printing.
YAZ1342-A.qxd:YAZ1310-A.qxd
9/7/05
3:20 PM
Page 6
B A C K TO S E R I E S M E N U
0.64 x 0.64
unsealed
connection
system
Housing Material: PBT+GF
Poles
10
Male Housing
UNIT: mm
Female Housing
17.38
16.43
54.40
28.72
32.92
7282-9082-30
14
21.33
7283-9088-30
22.35
N/A
21.35
21.15
*
7283-9065-40
14
22.35
N/A
21.15
21.35
*
7283-9068-90
16
22.35
N/A
21.35
23.70
*
7283-9076-30
16
23.80
22.35
36.40
27.90
7282-9072-80
21.35
23.70
*
7283-9078-80
*Part meets USCAR interface standard at time of printing.
G O TO PA G E 3 O F 4
B A C K TO PA G E 1 O F 4
YAZ1342-A.qxd:YAZ1310-A.qxd
9/7/05
3:20 PM
Page 7
B A C K TO S E R I E S M E N U
unsealed
connection
0.64 x 0.64
system
Housing Material: PBT+GF
Poles
Male Housing
16
N/A
UNIT: mm
Female Housing
22.35
21.35
23.70
*
7283-9079-60
16
22.35
N/A
21.35
23.70
*
7283-9080-90
16
22.35
N/A
21.35
23.70
*
7283-9081
16
21.90
N/A
23.66
26.00
7283-9282-30
16
21.90
N/A
23.66
26.00
7283-9283-40
*Part meets USCAR interface standard at time of printing.
G O TO PA G E 4 O F 4
B A C K TO PA G E 2 O F 4
YAZ1342-A.qxd:YAZ1310-A.qxd
9/8/05
11:09 AM
Page 8
B A C K TO S E R I E S M E N U
0.64 x 0.64
unsealed
connection
system
Housing Material: PBT+GF
Poles
16
Male Housing
UNIT: mm
Female Housing
21.90
N/A
23.66
26.00
7283-9284-80
18
22.35
N/A
21.35
26.20
7283-4544-30*
18
22.35
N/A
21.35
26.20
7283-4548-60*
18
22.35
N/A
21.33
28.74
7283-9110-30
20
22.35
N/A
28.74
21.33
7283-9111-40
20
22.35
N/A
28.74
21.33
7283-9112-80
B A C K TO PA G E 1 O F 4
YAZ1342-A.qxd:YAZ1310-A.qxd
9/13/05
4:38 PM
Page 9
B A C K TO Y E S C K A I Z E N
CONTENTS MENU
0.64 SERIES
SEALED
C L I C K O N YO U R S E L E C T I O N :
CONSTRUCTION
S P E C I F I C AT I O N S
C U R R E N T R AT I N G C U R V E
TERMINAL
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
YAZ1342-A.qxd:YAZ1310-A.qxd
9/7/05
3:20 PM
Page 10
B A C K TO S E R I E S M E N U
0.64 x 0.64
sealed
connection
system
Construction
HOUSING, F
HOUSING, M
TERMINAL, M
MAT SEAL, M
PRE-SET SECONDARY
TERMINAL LOCK (TPA), M
MAT SEAL, F
PRE-SET SECONDARY
TERMINAL LOCK (TPA), F
INTERFACE SEAL, F
Specifications
Connector
Material
PBT+GF
Male Terminal
Copper Alloy (Sn/Au Plate)
Female Terminal
Copper Alloy (Sn/Au Plate)
Operating Temperature Range
Current Capacity
Voltage Drop
-40°C ~ 125°C (145°C max temp.) (USCAR Class III)
(See Chart)
20mΩ max (Term./Term.) (Crimp-to-Crimp)
Isolation Resistance
500VDC, 20MΩ min
Dielectric Resistance
1000VAC (1 minute)
Applicable Wire Size
22AWG ~ 18AWG (0.30mm2 ~ 0.85mm2) 1.90mm max Wire O.D.
Terminal Pitch
Horizontal: 2.54mm; Vertical: 2.54mm
Sealing Performance (Air-Leak Pressure)
48KPa min (Pre-Heat Soak); 28KPa (Post-Heat Soak)
Terminal-to-Connector Retention Force
75N min
Connector-to-Connector Retention Force
110N min
Current Rating Curve (Reference Only)
Temperature: Rise Over Ambient (ROA) vs. Current
circuit/connector evaluation. Data
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
Temperature (ROA) (°C)
This data is based on single
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0
0.35mm2
wire
0
2
4
6
8
0.5mm2
wire
10
Current (A)
12
14
16
18
YAZ1342-A.qxd:YAZ1310-A.qxd
9/13/05
3:20 PM
Page 11
B A C K TO S E R I E S M E N U
sealed
connection
0.64 x 0.64
system
Te r m i n a l
UNIT: mm
Female Terminal
0.64
1.60
Male Terminal
14.00
2.25
0.64
21.35
Material: Copper Alloy
Thickness: t=0.2
Material: Copper Alloy
Thickness: t=0.2
This terminal system mates to either a 0.64mm or 0.8mm wide terminal blade.
Applicable Wire Size
Description
Male Terminal
Female Terminal
Part Number
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-4618-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4619-02
Sn
0.75
18
0.85
7114-4618-08
Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4619-08
Au
0.75
18
0.85
7116-4618-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4619-02
Sn
0.75
18
0.85
7116-4618-08
Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4619-08
Au
0.75
18
0.85
0.90
10.00
7.20
10.05
2.55
5.85
4.30
80
R
0.
Part Number
Panel Hole Requirements
7047-9580 (Ref )
␾6.5mm
2.40
0
UNIT: mm
R 0.8
0.90
3.20
Retainer Clip/Bracket Dimensions
YAZ1342-A.qxd:YAZ1310-A.qxd
9/13/05
3:20 PM
Page 12
B A C K TO S E R I E S M E N U
0.64 x 0.64
sealed
connection
system
Part Number
Summary Chart
Part Name
Terminal
Applicable Clip
Pole
5
5
5
Male
Female
7114-4618-02
7114-4619-02
7114-4618-08
7114-4619-08
7047-9580 (Ref )
7116-4618-02
7116-4619-02
7116-4618-08
7116-4619-08
____
Color/
Polarity Description
A
A
A
Black
Black
Black
Male Part
Number
Female Part
Number
Delete Caps
7282-2004-30
7282-2005-30
7282-2006-30
7283-2004-30
7283-2005-30
7283-2006-30
____
____
____
Housing Material: PBT+GF
Poles
Male Housing
5
PHOTO UNAVAILABLE
24.40
36.05
7283-2004-30
24.40
PHOTO UNAVAILABLE
36.05
25.04
7282-2005-30
5
Female Housing
25.04
7282-2004-30
5
UNIT: mm
7283-2005-30
24.40
PHOTO UNAVAILABLE
36.05
25.04
7282-2006-30
A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool.
Order Number: 49YA000263.
7283-2006-30
YAZ1342-B.qxd:YAZ1310-B.qxd
9/7/05
3:43 PM
Page 1
B A C K TO Y E S C K A I Z E N
CONTENTS MENU
1.5 SERIES
UNSEALED
C L I C K O N YO U R S E L E C T I O N :
CONSTRUCTION
S P E C I F I C AT I O N S
C U R R E N T R AT I N G C U R V E
TERMINAL
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
YAZ1342-B.qxd:YAZ1310-B.qxd
9/7/05
3:43 PM
Page 2
B A C K TO S E R I E S M E N U
1. 5 x 0 . 8
unsealed
connection
system
Construction
TERMINAL, F
HOUSING, M
TERMINAL, M
PRE-SET SECONDARY
TERMINAL LOCK (TPA), F
PRE-SET SECONDARY
TERMINAL LOCK (TPA), M
HOUSING, F
Specifications
Connector
Material
PBT+GF
Male Terminal
Copper Alloy (Sn/Au Plate)
Female Terminal
Copper Alloy (Sn/Au Plate)
Operating Temperature Range
-40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity
(See Chart)
Voltage Drop
10mΩ max (Term./Term.) (Crimp-to-Crimp)
Isolation Resistance
500VDC, 20MΩ min
Dielectric Resistance
Applicable Wire Size
1000VAC (1 minute)
22AWG ~ 16AWG (0.35mm2 ~ 1.0mm2)
Terminal Pitch
Horizontal: 3.50mm; Vertical: 6.50mm
Terminal-to-Connector Retention Force
90N min
Connector-to-Connector Retention Force
110N min
Current Rating Curve (Reference Only)
Temperature: Rise Over Ambient (ROA) vs. Current
150
140
This data is based on single
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
130
Temperature (ROA) (°C)
circuit/connector evaluation. Data
1.0mm2
wire
wire
110
100
90
80
70
60
50
40
0.35mm2 rating curve not shown.
30
Current capability of terminal exceeds
10
capacity of wire.
0.5mm2
120
20
0
0
5
10
15
20
25
Current (A)
30
35
40
45
YAZ1342-B.qxd:YAZ1310-B.qxd
9/7/05
3:43 PM
Page 3
B A C K TO S E R I E S M E N U
unsealed
connection
1. 5 x 0 . 8
system
Te r m i n a l
UNIT: mm
Male Terminal
1.50
2.60
Female Terminal
20.55
2.85
0.80
25.50
Material: Copper Alloy
Description
Thickness: t=0.3
YESC
Part Number
7114-4100-02
Male Terminal
7114-4101-02
7114-4100-08
7114-4101-08
Female Terminal
YESC KAIZEN
Part Number
____
Material: Copper Alloy
Thickness: t=0.25
Applicable Wire Size
Plating
Europe (mm2)
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
____
____
____
U.S.A. (AWG)
Japan (mm2)
7116-4100-02
7116-4780-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4101-02
7116-4781-02
____
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4100-08
7116-4101-08
____
YESC KAIZEN is preferred (equal performance/lower insertion force)
0.90
10.00
7.20
10.05
2.55
5.85
4.30
80
R
0.
Part Number
Panel Hole Requirements
7047-9580 (Ref )
␾6.5mm
2.40
0.90
UNIT: mm
R 0.
80
3.20
Retainer Clip/Bracket Dimensions
YAZ1342-B.qxd:YAZ1310-B.qxd
9/7/05
3:43 PM
Page 4
B A C K TO S E R I E S M E N U
1. 5 x 0 . 8
unsealed
connection
system
Part Number
Summary Chart
YESC
Male
Part Name
7114-4100-02
7114-4101-02
7114-4100-08
7114-4101-08
____
Terminal
Applicable Clip
Pole
2
2
2
2
3
4
4
4
4
6
6
8
10
12
16
16
16
Color/
Polarity Description
A
A
B
B
A
A
A
A
B
A
B
A
A
A
A
B
C
Light Grey
Orange
Green
Yellow
Light Grey
Light Grey
Orange
Yellow
Green
Light Grey
Green
Light Grey
Light Grey
Light Grey
Green
Blue
Light Grey
YESC KAIZEN
Male
YESC
Female
YESC KAIZEN
Female
7047-9580 (Ref )
7116-4100-02
7116-4101-02
7116-4100-08
7116-4101-08
____
7116-4780-02
7116-4781-02
____
____
____
____
____
____
____
YESC
Male Part
Number
____
____
____
____
____
____
____
____
____
____
____
____
____
____
____
____
7282-5536-40
YESC KAIZEN
Male Part
Number
7282-6443-40
7282-6443-50
7282-6444-60
7282-6444-70
7282-3440-40
7282-6449-40
____
____
7282-3443-60
7282-6454-40
____
7282-3441-40
7282-6455-40
7282-3442-40
7282-6453-60
7282-6456-90
____
A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool.
Order Number: X39899-J374.
YESC
Female Part
Number
YESC KAIZEN
Female Part
Number
____
____
____
____
____
____
____
____
____
____
____
____
7283-6443-40
7283-6443-50
7283-6444-60
7283-6444-70
7283-3440-40
7283-6449-40
7283-6449-50
7283-6449-70
7283-3443-60
7283-6454-40
7283-4016-60
7283-3441-40
7283-6455-40
7283-3442-40
7283-6453-60
7283-6456-90
7283-3585-40
____
____
____
____
____
Delete Caps
____
____
____
____
____
____
____
____
____
____
____
____
7282-5690-60
____
____
YAZ1342-B.qxd:YAZ1310-B.qxd
9/7/05
3:43 PM
Page 5
B A C K TO S E R I E S M E N U
unsealed
connection
1. 5 x 0 . 8
system
Housing Material: PBT+GF
Poles
2
Male Housing
UNIT: mm
Female Housing
19.80
19.65
38.35
15.70
24.75
14.70
7282-6443-40
2
19.80
19.65
38.35
24.75
15.70
14.70
*
7282-6444-60
3
7283-6444-60
19.80
18.65
38.35
19.25
*
7283-3440-40
26.50
26.15
38.35
15.70
7282-6449-40
4
24.75
16.70
7282-3440-40
4
*
7283-6443-40
24.75
14.70
*
7283-6449-40
26.15
26.50
38.35
15.70
7282-3443-60
14.70
24.75
*
7283-3443-60
*Part meets USCAR interface standard at time of printing.
G O TO PA G E 2 O F 3
YAZ1342-B.qxd:YAZ1310-B.qxd
9/7/05
3:43 PM
Page 6
B A C K TO S E R I E S M E N U
1. 5 x 0 . 8
unsealed
connection
system
Housing Material: PBT+GF
Poles
6
UNIT: mm
Male Housing
Female Housing
26.50
26.15
38.35
16.70
19.20
7282-6454-40
6
24.75
*
7283-6454-40
26.15
N/A
16.70
24.75
*
7283-4016-60
8
26.50
25.15
38.35
22.65
19.75
7282-3441-40
10
*
7283-3441-40
26.55
38.35
24.50
23.60
23.10
26.60
*
7282-6455-40
12
24.75
7283-6455-40
26.55
23.60
38.35
28.00
7282-3442-40
26.60
26.60
*
7283-3442-40
*Part meets USCAR interface standard at time of printing.
G O TO PA G E 3 O F 3
B A C K TO PA G E 1 O F 3
YAZ1342-B.qxd:YAZ1310-B.qxd
9/7/05
3:43 PM
Page 7
B A C K TO S E R I E S M E N U
unsealed
connection
1. 5 x 0 . 8
system
Housing Material: PBT+GF
Poles
16
Male Housing
Female Housing
26.55
23.60
38.35
33.60
35.00
26.60
*
7282-6453-60
16
UNIT: mm
7283-6453-60
26.55
23.60
33.60
38.35
7282-6456-90
16
26.60
35.00
*
7283-6456-90
N/A
23.60
33.60
26.60
*
7283-3585-40
*Part meets USCAR interface standard at time of printing.
B A C K TO PA G E 1 O F 3
YAZ1342-C.qxd:YAZ1310-C.qxd
9/7/05
3:50 PM
Page 1
B A C K TO Y E S C K A I Z E N
CONTENTS MENU
C L I C K O N YO U R S E L E C T I O N :
CONSTRUCTION
S P E C I F I C AT I O N S
C U R R E N T R AT I N G C U R V E
TERMINAL
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
2.8 SERIES
UNSEALED
YAZ1342-C.qxd:YAZ1310-C.qxd
9/7/05
3:50 PM
Page 2
B A C K TO S E R I E S M E N U
2.8 x 0.8
unsealed
connection
system
Construction
HOUSING, M
TERMINAL, F
TERMINAL, M
HOUSING, F
PRE-SET SECONDARY
TERMINAL LOCK (TPA), F
PRE-SET SECONDARY
TERMINAL LOCK (TPA), M
Specifications
Connector
Material
PBT + GF
Male Terminal
Copper Alloy (Sn Plate)
Female Terminal
Copper Alloy (Sn Plate)
Operating Temperature Range
-40°C ~ 125°C (145°C max temp.) (USCAR Class III)
Current Capacity
(See Chart)
Voltage Drop
10mΩ max (Term./Term.) (Crimp-to-Crimp)
Isolation Resistance
500VDC, 20MΩ min
Dielectric Resistance
1000VAC (1 minute)
Applicable Wire Size
22AWG ~ 14AWG (0.35mm2 ~ 2.5mm2)
Terminal Pitch
Horizontal: 5.00mm; Vertical: 6.80mm
Terminal-to-Connector Retention Force
90N min
Connector-to-Connector Retention Force
110N min
Current Rating Curve (Reference Only)
Temperature: Rise Over Ambient (ROA) vs. Current
150
This data is based on single
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
0.35mm rating curve not shown.
2
Current capability of terminal exceeds
capacity of wire.
130
Temperature (ROA) (°C)
circuit/connector evaluation. Data
140
120
2.5mm2
0.5mm2
wire
wire
110
100
90
80
70
60
50
40
30
20
10
0
0
10
20
30
Current (A)
40
50
60
YAZ1342-C.qxd:YAZ1310-C.qxd
9/7/05
3:50 PM
Page 3
B A C K TO S E R I E S M E N U
unsealed
connection
2.8 x 0.8
system
Te r m i n a l
UNIT: mm
4.10
Female Terminal
0.80
27.40
Material: Copper Alloy
Thickness: t=0.3
YESC
Part Number
Description
7114-4110-02
7114-4111-02
Male Terminal
7114-4112-02
19.75
Material: Copper Alloy
Thickness: t=0.3
Applicable Wire Size
YESC KAIZEN
Part Number
____
____
____
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
Sn
1.5 ~ 2.5
14
2.0
7116-4270-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4111-02
7116-4271-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4112-02
7116-4272-02
Sn
1.5 ~ 2.5
14
2.0
7116-4110-02
Female Terminal
3.10
2.80
Male Terminal
YESC KAIZEN is preferred (equal performance/lower insertion force)
0
0.90
10.00
7.20
10.05
2.55
5.85
4.30
80
R
0.
Part Number
Panel Hole Requirements
7047-9580 (Ref )
␾6.5mm
2.40
0.90
UNIT: mm
R 0.8
3.20
Retainer Clip/Bracket Dimensions
YAZ1342-C.qxd:YAZ1310-C.qxd
9/7/05
3:50 PM
Page 4
B A C K TO S E R I E S M E N U
2.8 x 0.8
unsealed
connection
system
Part Number
Summary Chart
Part Name
Male
YESC
YESC KAIZEN
____
Terminal
7114-4110-02
7114-4111-02
7114-4112-02
____
Applicable Clip
Pole
Color/
Polarity Description
2
4
6
A
A
A
6
B
8
A
8
B
10
12
12
A
A
B
Male
Female
YESC
YESC KAIZEN
____
____
7116-4110-02
7116-4111-02
7116-4112-02
____
7116-4270-02
7116-4271-02
7116-4272-02
____
7047-9580 (Ref)
YESC
Male Part
Number
Light Grey
Light Grey
Light Grey
____
____
____
Green/
Direct only
Light Grey
____
____
Green/
Direct only
Light Grey
Light Grey
Green
____
____
____
____
YESC KAIZEN
Male Part
Number
Female
YESC
Female Part
Number
7282-6445-40
7282-6446-40
7282-6466-40
____
____
____
____
YESC KAIZEN
Female Part
Number
Delete Caps
7283-6445-40
7283-6446-40
7283-6466-40
____
____
____
____
7283-3242-60
____
7282-3243-40
____
7283-3243-40
____
____
____
7283-3244-60
____
7282-6457-40
7282-6467-40
7282-6468-60
____
____
____
7283-6457-40
7283-6467-40
7283-6468-60
____
____
____
A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool.
Order Number: X39899-J374.
YAZ1342-C.qxd:YAZ1310-C.qxd
9/7/05
3:50 PM
Page 5
B A C K TO S E R I E S M E N U
unsealed
connection
2.8 x 0.8
system
Housing Material: PBT+GF
Poles
UNIT: mm
Male Housing
2
Female Housing
20.25
18.55
38.35
18.25
20.50
7282-6445-40
24.75
7283-6445-40
27.05
4
25.35
38.35
18.25
20.85
7282-6446-40
6
24.75
7283-6446-40
25.80
24.10
38.35
23.70
22.30
7282-6466-40
6
26.60
7283-6466-40
24.10
N/A
22.30
26.60
7283-3242-60
8
27.10
38.35
28.70
24.10
27.30
7282-3243-40
8
26.60
7283-3243-40
24.10
N/A
27.30
26.60
7283-3244-60
G O TO PA G E 2 O F 2
YAZ1342-C.qxd:YAZ1310-C.qxd
9/7/05
3:50 PM
Page 6
B A C K TO S E R I E S M E N U
2.8 x 0.8
unsealed
connection
system
Housing Material: PBT+GF
Poles
10
Male Housing
UNIT: mm
Female Housing
27.10
24.10
38.35
32.30
33.70
7282-6457-40
12
7283-6457-40
27.10
24.10
38.35
26.60
37.30
38.70
7282-6467-40
12
26.60
7283-6467-40
24.10
27.10
38.35
38.70
7282-6468-60
26.60
37.30
7283-6468-60
B A C K TO PA G E 1 O F 2
YAZ1342-D.qxd:YAZ1310-D.qxd
9/13/05
4:54 PM
Page 1
B A C K TO Y E S C
CONTENTS MENU
C L I C K O N YO U R S E L E C T I O N :
CONSTRUCTION
S P E C I F I C AT I O N S
C U R R E N T R AT I N G C U R V E
TERMINAL
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
6.3 SERIES
UNSEALED
YAZ1342-D.qxd:YAZ1310-D.qxd
9/7/05
3:52 PM
Page 2
B A C K TO S E R I E S M E N U
6.3 x 0.8
unsealed
connection
system
Construction
HOUSING, M
TERMINAL, F
TERMINAL, M
HOUSING, F
PRE-SET SECONDARY
TERMINAL LOCK (TPA), F
PRE-SET SECONDARY
TERMINAL LOCK (TPA), M
Specifications
Connector
Material
PBT+GF
Male Terminal
Copper Alloy (Sn Plate)
Female Terminal
Copper Alloy (Sn Plate)
Operating Temperature Range
-40°C ~ 125°C (145°C max temp.) (USCAR Class III)
Current Capacity
(See Chart)
Voltage Drop
10mΩ max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance
500VDC, 20MΩ min
Dielectric Resistance
1000VAC (1 minute)
Applicable Wire Size
20AWG ~ 12AWG (0.50mm2 ~ 4.0mm2)
Terminal Pitch
Terminal-to-Connector Retention Force
Horizontal: 8.50mm; Vertical: 7.30mm
90N min
Connector-to-Connector Retention Force
110N min
Current Rating Curve (Reference Only)
Temperature: Rise Over Ambient (ROA) vs. Current
150
This data is based on single
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
130
Temperature (ROA) (°C)
circuit/connector evaluation. Data
140
120
1.0mm2
4.0mm2
wire
110
wire
100
90
80
70
60
50
40
30
20
10
0
0
10
20
30
40
Current (A)
50
60
70
80
YAZ1342-D.qxd:YAZ1310-D.qxd
9/7/05
3:52 PM
Page 3
ENU
B A C K TO S E R I E S M E N U
unsealed
connection
6.3 x 0.8
system
Te r m i n a l
UNIT: mm
Female Terminal
7.50
6.30
Male Terminal
23.30
3.80
0.80
32.25
Material: Copper Alloy
Thickness: t=0.4
Material: Copper Alloy
Thickness: t=0.4
Applicable Wire Size
Description
Male Terminal
Female Terminal
Part Number
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-4120-02
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7114-4121-02
Sn
1.5 ~ 2.5
14
2.0
7114-4122-02
Sn
4.0
12
3.0
7116-4120-02
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7116-4121-02
Sn
1.5 ~ 2.5
14
2.0
7116-4122-02
Sn
4.0
12
3.0
Retainer Clip/Bracket Dimensions
UNIT: mm
10.00
0.90
0
3.20
80
R 0.8
0.
0.90
10.05
2.55
5.85
R
Part Number
Panel Hole Requirements
7047-9580 (Ref)
␾6.5mm
Part Number
Summary Chart
Part Name
Terminal
Applicable Clip
Pole
2
4
6
6
Male
Female
7114-4120-02
7114-4121-02
7114-4122-02
7047-9580 (Ref)
7116-4120-02
7116-4121-02
7116-4122-02
____
Color/
Polarity Description
A
A
A
B
Light Grey
Light Grey
Light Grey
Green
YESC
Male Part
Number
YESC KAIZEN
Male Part
Number
7282-5604-40
____
7282-6458-40
7282-6469-40
____
____
____
____
YESC
Female Part
Number
____
____
____
____
YESC KAIZEN
Female Part
Number
7283-6458-40
7283-6469-40
7283-3740-40
7283-3741-60
A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool. Order Number: G0406 (PA Type).
2.40
7.20
4.30
YAZ1342-D.qxd:YAZ1310-D.qxd
9/7/05
3:52 PM
Page 4
B A C K TO S E R I E S M E N U
6.3 x 0.8
unsealed
connection
system
Housing Material: PBT+GF
Poles
2
Male Housing
Female Housing
22.70
18.70
45.15
26.70
7283-6458-40
30.00
26.00
45.15
28.50
7282-6469-40
6
27.35
24.30
*
7282-6458-40
4
UNIT: mm
26.10
27.35
7283-6469-40
26.00
N/A
34.60
27.35
7283-3740-40
6
26.00
N/A
34.60
27.35
7283-3741-60
*Part meets USCAR interface standard at time of printing.
YAZ1342-E.qxd:YAZ1310-E.qxd
9/8/05
10:35 AM
Page 1
B A C K TO Y E S C K A I Z E N
CONTENTS MENU
C L I C K O N YO U R S E L E C T I O N :
CONSTRUCTION
S P E C I F I C AT I O N S
C U R R E N T R AT I N G C U R V E
TERMINAL
C A B L E S E A L & C AV I T Y P LU G
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
9.5 SERIES
SEALED
YAZ1342-E.qxd:YAZ1310-E.qxd
9/7/05
3:54 PM
Page 2
B A C K TO S E R I E S M E N U
9 . 5 x 1. 2
sealed
connection
system
Construction
PRE-SET SECONDARY
HOUSING (CPA) (OPTIONAL), F
HOUSING, M
END-SEAL RETAINER, M
(2 PER ASSEMBLY)
END-SEAL RETAINER, F
(2 PER ASSEMBLY)
TERMINAL, M
TERMINAL, F
INDIVIDUAL
WIRE SEAL, F
INDIVIDUAL
WIRE SEAL, M
PRE-SET SECONDARY
TERMINAL LOCK (TPA), F
PRE-SET SECONDARY
TERMINAL LOCK (TPA), M
HOUSING, F
INTERFACE
SEAL, F
Specifications
Connector
Material
PBT+GF
Male Terminal
Copper Alloy (Sn Plate)
Female Terminal
Copper Alloy (Sn Plate)
Operating Temperature Range
Current Capacity
Voltage Drop
Isolation Resistance
Dielectric Resistance
Applicable Wire Size
Terminal Pitch
Sealing Performance (Air-Leak Pressure)
Terminal-to-Connector Retention Force
Connector-to-Connector Retention Force
-40°C ~ 125°C (145°C max temp.) (USCAR Class III)
(See Chart)
10mΩ max (Term./Term.) (Crimp-to-Crimp)
500VDC, 20MΩ min
1000VAC (1 minute)
12AWG ~ 8AWG (4mm2 ~ 8mm2)
Horizontal: 14.00 mm
48KPa min (Pre-Heat Soak); 28KPa (Post-Heat Soak)
90N min
110N min
Current Rating Curve (Reference Only)
Temperature: Rise Over Ambient (ROA) vs. Current
150
This data is based on single
should be used as reference only.
Appropriate derating should be
considered based upon specific
application requirements.
140
130
Temperature (ROA) (°C)
circuit/connector evaluation. Data
120
110
10mm2
4mm2
wire
wire
100
90
80
70
60
50
40
30
20
10
0
0
10
20
30
40
50
60
Current (A)
70
80
90
100
YAZ1342-E.qxd:YAZ1310-E.qxd
9/7/05
3:55 PM
Page 3
ENU
B A C K TO S E R I E S M E N U
sealed
connection
9 . 5 x 1. 2
system
Te r m i n a l
UNIT: mm
Female Terminal
11.30
11.30
9.50
Male Terminal
40.00
40.00
4.4
1.20
29.00
29.00
Material: Copper Alloy
Thickness: t=0.6
Material: Copper Alloy
Thickness: t=0.6
Applicable Wire Size
Description
Male Terminal
Female Terminal
Part Number
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-3273-02
Sn
10
8
10
7114-3250
Sn
6
10
6
7114-3251
Sn
4
12
4
7116-3285-02
Sn
10
8
10
7116-3250
Sn
6
10
6
7116-3251
Sn
4
12
4
Cable Seal & Cavity Plug
UNIT: mm
16.1
␾
␾
13
.6
14
.3
9.0
Description
Cable Seal
Unused Cavity Plug
Part Number
Color
Material
7157-3581-80
7157-3580-60
7157-3582-90
7157-3583
Orange
Green
Blue
Black
Silicone
Silicone
Silicone
Silicone
Wire O.D. Range
4.3 ~ 5.8
3.4 ~ 4.6
2.5 ~ 3.5
____
Retainer Clip/Bracket Dimensions
UNIT: mm
10.00
0.90
80
0
R 0.8
3.20
0.
0.90
10.05
2.55
5.85
R
Part Number
Panel Hole Requirements
7047-9580 (Ref )
␾6.5mm
A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool.
Order Number: G0406 (PA Type).
2.40
7.20
4.30
YAZ1342-E.qxd:YAZ1310-E.qxd
9/7/05
3:55 PM
Page 4
B A C K TO S E R I E S M E N U
9 . 5 x 1. 2
sealed
connection
system
Part Number
Summary Chart
Part Name
Male
Terminal
Cable Seal
Unused
Cavity Plug
Applicable Clip
End-Seal
Retainer
Pole
2
Female
7114-3273-02
7116-3285-02
7114-3250
7116-3250
7114-3251
7116-3251
7157-3581-80
7157-3580-60
7157-3582-90
7157-3583
____
7047-9580 (Ref)
7158-6174-40
7158-6174-40
Color/
Polarity Description
A
Black
Male Part
Number
Female Part
Number
7282-3214-30
7283-3214-30
Delete
Caps
____
Housing Material: PBT+GF
Poles
2
Male Housing
UNIT: mm
Female Housing
28.25
31.55
57.70
48.50
37.70
7282-3214-30
41.20
7283-3214-30
YAZ1342-F.qxd:YAZ1310-F.qxd
9/12/05
2:25 PM
Page 1
B A C K TO Y E S C K A I Z E N
CONTENTS MENU
C L I C K O N YO U R S E L E C T I O N :
S P E C I F I C AT I O N S
TERMINAL
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
HYBRID
SERIES
YAZ1342-F.qxd
9/28/05
12:09 PM
Page 2
B A C K TO S E R I E S M E N U
HYBRID
connection
system
Specifications
Connector
Material
PBT+GF
Male Terminal
Copper Alloy (Sn/Au Plate)
Female Terminal
Copper Alloy (Sn/Au Plate)
Operating Temperature Range
Operating Temperature Range
Current Capacity
Voltage Drop
-40°C ~100°C (120°C max temp.) (USCAR Class II)
-40°C ~125°C (145°C max temp.) (USCAR Class III)
(See Chart)
10mΩ max (Term./Term.) (Crimp-to-Crimp)
Isolation Resistance
500VDC, 20MΩ min
Dielectric Resistance
1000VAC (1 minute)
Applicable Wire Size
See Specific Connector Section
Terminal-to-Connector Retention Force
See Specific Connector Section
Connector-to-Connector Retention Force
See Specific Connector Section
Te r m i n a l
Description
1.5mm
Male
Terminal
2.8mm
6.3mm
1.5mm
Female
Terminal
2.8mm
6.3mm
UNIT: mm
Applicable Wire Size
YESC
Part Number
YESC KAIZEN
Part Number
Plating
Europe (mm2)
U.S.A. (AWG)
Japan (mm2)
7114-4100-02/-08
———
Sn/Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4101-02/-08
———
Sn/Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7114-4110-02
———
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7114-4111-02
———
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7114-4112-02
———
Sn
1.5 ~ 2.5
14
2.0
7114-4120-02
———
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7114-4121-02
———
Sn
1.5 ~ 2.5
14
2.0
7114-4122-02
———
Sn
4.0
12
3.0
7116-4100-02
7116-4780-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4100-08
———
Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4101-02
7116-4781-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4101-08
———
Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4110-02
7116-4270-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4111-02
7116-4271-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4112-02
7116-4272-02
Sn
1.5 ~ 2.5
14
2.0
7116-4120-02
———
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7116-4121-02
———
Sn
1.5 ~ 2.5
14
2.0
7116-4122-02
———
Sn
4.0
12
3.0
There are many different terminals and cable seals that can be used with Hybrid connectors. Please refer to the
terminal and cable seal pages for 1.5, 2.8 and 6.3 sealed and unsealed connectors. If you have questions, please
call 1-888-942-9152 for assistance.
YAZ1342-F.qxd:YAZ1310-F.qxd
9/12/05
2:25 PM
Page 3
B A C K TO S E R I E S M E N U
connection
HYBRID
system
0.90
10.00
7.20
10.05
2.55
5.85
4.30
80
R
0.
Part Number
Panel Hole Requirements
7047-9580 (Ref )
␾6.5mm
Part Number
Summary Chart
Part Name
1.5mm
2.8mm
Terminal
6.3mm
Applicable Clip
YESC
Male Part
Number
YESC KAIZEN
Male Part
Number
YESC
Female Part
Number
YESC KAIZEN
Female Part
Number
7114-4100-02
7114-4100-08
7114-4101-02
7114-4101-08
———
———
———
———
7116-4100-02
7116-4100-08
7116-4101-02
7116-4101-08
7116-4780-02
———
7116-4781-02
———
7114-4110-02
7114-4111-01
7114-4112-02
7114-4120-02
7114-4121-02
7114-4122-02
7047-9580 (Ref)
———
———
———
———
———
———
———
7116-4110-02
7116-4111-02
7116-4112-02
7116-4120-02
7116-4121-02
7116-4122-02
———
7116-4270-02
7116-4271-02
7116-4272-02
———
———
———
———
2.40
0.90
UNIT: mm
R 0.
80
3.20
Retainer Clip/Bracket Dimensions
YAZ1342-F.qxd:YAZ1310-F.qxd
9/12/05
2:25 PM
Page 4
B A C K TO S E R I E S M E N U
HYBRID
connection
Part Number
Summary Chart (cont.)
Pole
Color/
Polarity Description
8
A
10
A
13
A
13
B
13
A
14
A
14
A
14
A
20
A
28
A
34
A
34
B
38
A
43
A
43
B
Light Grey
6 x1.5, 2x2.8
Light Grey
6x1.5, 4x2.8
Black
9x0.64, 4x1.5
Light Grey
9x0.64, 4x1.5
Light Grey
11x2.8,2x6.3
Black
12x0.64, 2x1.5
Light Grey
10x1.5, 4x2.8
Black
12x0.64, 2x1.5
Black
6x2.8, 14x1.5
Black
4x6.3, 24x0.64
Black
1x6.3, 6x2.8,
27x1.5
Light Grey
1x6.3, 6x2.8,
27x1.5
Black
30x0.64, 8.2.8
Black
34x1.5, 6x2.8,
3x6.3
Light Grey
34x1.5, 6x2.8,
3x6.3
YESC
Male Part
Number
YESC KAIZEN
Male Part
Number
YESC
Female Part
Number
YESC KAIZEN
Female Part
Number
____
7282-6448-40
____
7283-6448-40
____
7282-6459-40
____
7283-6459-40
____
____
____
7283-3522-30
____
____
____
7283-3523-40
____
7282-6569-40
____
7283-6569-40
____
____
____
7283-4490-30
____
7282-6447-40
____
7283-6447-40
____
____
____
7283-9281-30
____
7282-9450-30
____
7283-9450-30
____
____
____
7283-9504-30
____
7282-9150-30
____
7283-9151-30
____
7282-9152-40
____
7283-9153-40
____
7282-2784-30
____
7283-2784-30
____
7282-4190-30
____
7283-4190-30
____
7282-4192-40
____
7283-4192-40
A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool.
Order Number: 49YA000263 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal),
and G0406 (PA Type) (for 6.3 terminal).
system
YAZ1342-F.qxd:YAZ1310-F.qxd
9/12/05
2:25 PM
Page 5
B A C K TO S E R I E S M E N U
connection
HYBRID
system
Housing Material: PBT+GF
Poles
UNIT: mm
Male Housing
8
Female Housing
27.10
24.10
38.35
7282-6448-40
10
26.60
23.10
24.50
7283-6448-40
27.10
24.10
38.35
7282-6459-40
13
26.60
30.20
31.60
7283-6459-40
19.81
N/A
24.75
26.20
7283-3522-30
13
19.81
N/A
26.20
24.75
7283-3523-40
13
28.10
24.10
45.15
51.20
7282-6569-40
14
27.35
48.80
7283-6569-40
22.35
N/A
23.28
21.80
7283-4490-30
G O TO PA G E 2 O F 3
YAZ1342-F.qxd:YAZ1310-F.qxd
9/12/05
2:26 PM
Page 6
B A C K TO S E R I E S M E N U
HYBRID
connection
system
Housing Material: PBT+GF
Poles
14
Male Housing
UNIT: mm
Female Housing
27.10
24.10
38.35
38.60
7282-6447-40
14
26.60
37.20
7283-6447-40
23.50
N/A
23.28
26.00
7283-9281-30
20
65.70
39.90
49.90
68.23
72.70
7282-9450-30
28
60.00
7283-9450-30
41.51
N/A
86.20
53.97
7283-9504-30
34
60.40
47.90
55.90
68.23
7282-9150-30
72.70
64.80
7283-9151-30
G O TO PA G E 3 O F 3
B A C K TO PA G E 1 O F 3
YAZ1342-F.qxd:YAZ1310-F.qxd
9/12/05
2:26 PM
Page 7
B A C K TO S E R I E S M E N U
connection
HYBRID
system
Housing Material: PBT+GF
Poles
34
Male Housing
UNIT: mm
Female Housing
60.40
47.90
55.90
68.23
72.70
7282-9152-40
38
7283-9153-40
34.65
40.95
21.50
7283-2784-30
41.30
45.25
46.50
63.45
67.90
7282-4190-30
43
24.75
76.40
82.00
7282-2784-30
43
64.80
44.42
7283-4190-30
41.30
45.25
46.50
63.45
7282-4192-40
B A C K TO PA G E 1 O F 3
67.90
44.42
7283-4192-40
YAZ1342-G.qxd:YAZ1310-G.qxd
9/7/05
4:17 PM
Page 1
B A C K TO Y E S C K A I Z E N
CONTENTS MENU
C L I C K O N YO U R S E L E C T I O N :
CONSTRUCTION
S P E C I F I C AT I O N S
C U R R E N T R AT I N G C U R V E
TERMINAL
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
HEADER
SERIES
YAZ1342-G.qxd:YAZ1310-G.qxd
9/7/05
4:18 PM
Page 2
B A C K TO S E R I E S M E N U
connection
HEADER
system
Construction
TERMINAL, F
PCB TERMINAL, M
PRE-SET SECONDARY
TERMINAL LOCK (TPA), F
PCB HOUSING, M
HOUSING, F
Specifications
Connector
Material
Male Terminal
Female Terminal
Operating Temperature Range
Current Capacity
Voltage Drop
See Section
Brass (Sn Plate)
Copper Alloy (Sn/Au Plate)
-40°C ~100°C (125°C max temp.) (USCAR Class II)
(See Chart)
10mΩ max (Term./Term.)
Isolation Resistance
500VDC, 20MΩ min
Dielectric Resistance
1000VAC (1 minute)
Terminal-to-Connector Retention Force
Connector-to-Connector Retention Force
90N min
110N min
Current Rating Curve
SEE APPLICABLE BLADE SIZE SECTION
0
YAZ1342-G.qxd:YAZ1310-G.qxd
9/7/05
4:18 PM
Page 3
B A C K TO S E R I E S M E N U
connection
HEADER
system
Te r m i n a l
UNIT: mm
Male PCB Terminal
Female Terminal
PURCHASED IN ASSEMBLY
SEE APPLICABLE BLADE SIZE SECTION
Material: Brass
Description
Male Terminal
1.5mm
Female
Terminal
2.8mm
6.3mm
Material: Copper Alloy
Thickness: t=0.3
Applicable Wire Size
YESC
Part Number
____
YESC KAIZEN
Part Number
____
7116-4100-02
7116-4100-08
7116-4780-02
____
Au
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
7116-4101-02
7116-4781-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4101-08
____
Au
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4110-02
7116-4270-02
Sn
0.35 ~ 0.5
22 ~ 20
0.3 ~ 0.5
Plating
____
Europe (mm2)
____
U.S.A. (AWG)
____
Sn
0.35 ~ 0.5
22 ~ 20
Japan (mm2)
____
0.3 ~ 0.5
7116-4111-02
7116-4271-02
Sn
0.75 ~ 1.0
18 ~ 16
0.85 ~ 1.25
7116-4112-02
Sn
1.5 ~ 2.5
14
2.0
7116-4120-02
7116-4272-02
____
Sn
0.5 ~ 1.0
20 ~ 16
0.5 ~ 1.25
7116-4121-02
____
Sn
1.5 ~ 2.5
14
2.0
7116-4122-02
____
Sn
4.0
12
3.0
YAZ1342-G.qxd:YAZ1310-G.qxd
9/7/05
4:18 PM
Page 4
B A C K TO S E R I E S M E N U
connection
HEADER
system
Part Number
Summary Chart
Part Name
____
____
____
____
____
____
____
____
____
____
1.5mm
Terminal
YESC
Female
YESC KAIZEN
Female
7116-4100-02
7116-4100-08
7116-4101-02
7116-4101-08
7116-4110-02
7116-4111-02
7116-4112-02
7116-4120-02
7116-4211-02
7116-4122-02
7116-4780-02
____
Male
2.8mm
6.3mm
7116-4781-02
____
7116-4270-02
7116-4271-02
7116-4272-02
____
____
____
Male Part
Number
YESC
Female Part Number
YESC KAIZEN
Female Part Number
Pole
Polarity
Color/Description
2
A
Black
6.3mm Header
7382-5597-40
7283-6458-40
2
A
Light Grey
6.3mm Header
7282-5608-30
7283-6458-40
4
A
Black
6.3mm Header
7382-5613-30
7283-6469-40
10
A
Light Grey
1.5mm Header
7382-5884-40
7283-6455-40
10
B
Black
1.5mm Header
7382-6379-30
7283-6455-40
12
A
Light Grey
2.8mm Header
7382-5568-40
7283-6467-40
12
A
Black
1.5mm Header
7382-5957-30
7382-5957-30
14
A
Light Grey
6.3mm Header
7382-5627-40
7283-6447-40
16
A
Green/Config 1
1.5mm Header
7382-5551-60
7283-6453-60
16
A
Green/Config 2
1.5mm Header
7382-5681-60
7283-6453-60
16
A
Green/Config 3
1.5mm Header
7382-5682-60
7283-6453-60
32
A
Black
1.5mm Header
7382-5552-30
32
B
Light Grey
1.5mm Header
7382-5881-40
7283-6456-90
7283-3585-40
7283-6456-90
7283-3585-40
A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool.
Order Number: X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).
0
YAZ1342-G.qxd:YAZ1310-G.qxd
9/7/05
4:18 PM
Page 5
B A C K TO S E R I E S M E N U
connection
HEADER
system
H o u s i n g M a t e r i a l : PPA-GF16
Poles
2
Material: PBT+GF
Male Housing
Female Housing
19.20
18.70
25.70
*
*
7382-5597-40
2
7283-6458-40
19.20
18.70
25.70
*
4
27.35
24.30
26.50
*
7382-5608-30
7283-6458-40
26.00
26.05
25.70
41.50
26.10
7382-5613-30
10
27.35
24.30
40.70
27.35
7283-6469-40
26.15
23.60
30.20
38.50
7382-5884-40
10
23.10
*
26.60
*
7283-6455-40
24.55
23.60
33.10
37.60
*
7382-6379-30
23.10
26.60
*
7283-6455-40
*Part meets USCAR interface standard at time of printing.
G O TO PA G E 2 O F 3
UNIT: mm
YAZ1342-G.qxd:YAZ1310-G.qxd
9/7/05
4:18 PM
Page 6
B A C K TO S E R I E S M E N U
HEADER
connection
H o u s i n g M a t e r i a l : PPA-GF16
Poles
12
Material: PBT+GF
Male Housing
UNIT: mm
Female Housing
27.10
24.10
31.30
26.60
37.30
52.70
7382-5568-40
12
system
7283-6467-40
26.45
23.60
22.30
26.60
26.60
35.00
7382-5957-30
*
*
7382-5957-30
27.20
14
24.10
49.10
30.20
26.60
37.20
7382-5627-40
7283-6447-40
26.15
16
23.60
30.20
33.60
48.80
*
26.60
*
7382-5551-60
7283-6453-60
29.20
16
23.60
30.20
48.80
*
7382-5681-60
33.60
26.60
*
7283-6453-60
*Part meets USCAR interface standard at time of printing.
G O TO PA G E 3 O F 3
B A C K TO PA G E 1 O F 3
YAZ1342-G.qxd:YAZ1310-G.qxd
9/7/05
4:18 PM
Page 7
B A C K TO S E R I E S M E N U
connection
HEADER
system
H o u s i n g M a t e r i a l : PPA-GF16
Poles
Material: PBT+GF
Male Housing
UNIT: mm
Female Housing
31.20
16
23.60
31.60
26.60
33.60
34.80
*
*
7382-5682-60
7283-6453-60
26.15
32
23.60
23.60
33.60
30.20
82.00
33.60
*
7382-5552-30
32
26.60
7283-6456-90 (16P)
22.55
*
26.60
7283-3585-40 (16P)
*
23.60
23.60
33.60
22.30
26.60
82.00
*
7382-5881-40
33.60
7283-6456-90 (16P)
*
26.60
7283-3585-40 (16P)
*Part meets USCAR interface standard at time of printing.
B A C K TO PA G E 1 O F 3
*
YAZ1342-H.qxd:YAZ1310-H.qxd
9/7/05
4:12 PM
Page 1
B A C K TO Y E S C K A I Z E N
CONTENTS MENU
C L I C K O N YO U R S E L E C T I O N :
TO O L F O R 0 . 6 4 S E R I E S
TO O L F O R 1. 5 A N D 2 . 8 S E R I E S
TO O L F O R 6 . 3 A N D 9 . 5 S E R I E S
TERMINAL
REMOVAL
YAZ1342-H.qxd:YAZ1310-H.qxd
9/7/05
4:13 PM
Page 2
B A C K TO M E N U
TERMINAL REMOVAL
A p p l i c a b l e Te r m i n a l
R e m o v a l To o l / D i m e n s i o n s
UNIT: mm
Description
Order Number
YESC KAIZEN Connector Terminal Removal Tool for 0.64 series.
49YA000263
0
1.05 -0.05
UNIT: mm
20.00
45⬚
0
.3
R0
⬚
30
0.
60
R
Description
(17.00)
1.00 ±0.1
0
1.20 -0.05
3.00 ±0.1
(20.55)
Order Number
YESC KAIZEN Connector Terminal Removal Tool for 1.5 and 2.8 series.
X39899-J374
UNIT: mm
1.40
1.00
0
2.3
R 1.50
1.8
0
.00
0
2.0
35
1
0
.1
–0
Description
YESC KAIZEN Connector Terminal Removal Tool for 6.3 and 9.5 series.
Order Number
G0406 (PA Type)
YAZ1310-PG51_59.qxd:YAZ1310-PG51_59.qxd
9/12/05
12:45 PM
Page 7
B A C K TO Y E S C C O N T E N T S M E N U
B A C K TO Y E S C K A I Z E N C O N T E N T S M E N U
PA R T N U M B E R I N G M E T H O D O L O G Y
7XXX-XXXX-XX:
Degree of Assembly
1 = Single Component
2 = Sub-Assembly
3 = Full Assembly
(ex. Header, Connector w/
terminated wire, etc.)
Base Number:
Sequential
(No specific meaning)
Component Description:
14 = Terminal, Male
16 = Terminal, Female
82 = Connector, Male (newer)
83 = Connector, Female (newer)
Suffix, Denotes Part Color or Plating Type:
-__
-02 = Sn Plating
-08 = Precious Metal Plating
-10 = Dark Grey
-20 = Purple
-30 = Black
-40 = Light Grey
-50 = Orange / Red / Pink
-60 = Green
-70 = Yellow
-80 = Brown
-90 = Blue
No suffix indicates: Natural Color
for plastic, and black for rubber.
Miscellaneous Component* = Cable Seal, Clip, Wire Shield, TPA, CPA, etc.
YAZ1310-Kaizen1stSect.qxd:YAZ1310-Kaizen1stSect.qxd
9/12/05
12:41 PM
Page 6
B A C K TO Y E S C C O N T E N T S M E N U
B A C K TO Y E S C K A I Z E N C O N T E N T S M E N U
DISCLAIMER: The information contained in this catalog is for reference purposes only, is subject to change without notice, and is not guaranteed by Yazaki
Corporation, Yazaki North America Inc., Yazaki Europe Limited or any other Yazaki group company (collectively referred to as “Yazaki”). Yazaki makes no
warranty as to the completeness or accuracy of the information contained herein, and is not responsible for any typographical or printing errors.
Current specifications for individual products should be obtained by potential customers in connection with placing orders for products with Yazaki.
The customer, among other matters, is solely responsible for determining the fitness or suitability of any product of Yazaki for the purpose intended by the
customer and for all design and related matters.
Yazaki makes no warranty, express or implied, with respect to any product referred to in this catalog, except such express warranty. If any as may be
specifically agreed to by Yazaki in a written agreement signed and delivered by an authorized representative of Yazaki for the sale of such product, and any
such express warranty shall be the sole and exclusive liability of Yazaki. Yazaki makes no other warranty. Whether express, implied, statutory or otherwise,
including but not limited to any warranty of merchantability or fitness for any particular use, purpose or otherwise with respect to such products.
SEPTEMBER 2005
© 2005 Yazaki North America, Inc.
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B A C K TO M A I N M E N U
NORTH AMERICA
EUROPE
Headquarters:
6801 Haggerty Road,
Canton, MI 48187, USA
734.983.1000
888.942.9152
Components Business Unit
Cologne:
Robert-Bosch-Strasse 43
D-50769 Cologne, GERMANY
49.221.59799.0
El Paso Division:
1265 Peter Cooper, CIMS 711-00-00
El Paso, Texas 79936, USA
915.858.8100
Components Business Unit
Croatia:
HR-10000 Zagreb
Budmanijeva 1
Zagreb, CROATIA
385.1.6323.100
ASIA & SOUTH AMERICA
Singapore Component PET, LTD.:
(SINCOM)
79 Anson Road #08-01
SINGAPORE 079906
65.622.6.6910
Japan:
World Headquarters
Component Operations:
1500 Mishuku, Susono-City
Shizuoka-Ken
410-1194 JAPAN
81.559.65.3026
Hemel Hempstead:
Unit 1. The Willows, Mark Road
Hemel Hempstead, Hertfordshire
HP1 7AV UNITED KINGDOM
44.1442.29.2400
Belgium:
Bedrijfsstraat 1220, B-3660
Opglabbeek, BELGIUM
32.89.85.21.40
Barcelona:
Gran Via de Les Corts Catalanes 184
Atico 2A,
E-08038 Barcelona, SPAIN
34.93.432.9200
Gothenburg:
Exportgatan 38B
SE-422 46 Hisings-Backa, SWEDEN
46.31.742.0600
Torino:
Via Leonardo da Vinci, 29
I-10095 Grugliasco
Torino, ITALY
39.011.780.4848
www.yazaki-na.com
888.942.9152