Historical Background Ages ago - Natural Fibers Ex. Wool, silk, cotton In 1736, Charles Marie de La Condamine introduced the para rubber tree (natural rubber). Hevea brasiliensis Natural (hevea) rubber known as polyisoprene in its synthetic form. “Crying tree” (para rubber) Latex Coating Historical Background 1839-Charles Goodyear Vulcanization: Transformation of sticky natural rubber to a useful elastomer for tire use S8 1843-Charles Goodyear Ebonite High % vulcanization (1st synthetic plastic made from natural rubber) Fountain pen bodies smoking pipe mouthpiece bowling balls Synthetic Polymers Started 1847 “Cellulose nitrate” cellulose cellulose nitrate 1860s -Parkes (Electrical industry) and Hyatt (Billiard balls) “Celluloid” (1st artificial thermoplastic) Cellulose nitrate+ Camphor (as plasticizer) 1907-Leo Baekeland “Bakelite” (thermosetting phenol-formaldehyde resin) Bakelite letter opener Bakelite radio On further heating with HCHO, novalac undergoes cross-linking to an infusible solid called bakelite. It is hard scratch and water resistant. Bakelite telephone 1st truly synthetic plastic Bakelite distributor rotor Nobel Prize-Chemistry 1953 for “his discoveries in the field of macromolecular chemistry” 1920 “Macromolecular Hypothesis” Demonstrations of both synthetic and natural polymers Polymer is a giant molecule long chains of short repeating molecular units linked by covalent bonds A chain of paper clips (above) is a good model for a polymer such as polylactic acid (below). Hermann Staudinger Development of commercial polymers 1927 PVC 1931 PMMA & Neoprene 1938 Nylon 1941 LDPE 1943 Silicones 1947 Epoxy resins 1948 ABS 1957 HDPE Definitions Polymer science is relatively a new branch of science . It deals with chemistry physics and mechanical properties of macromolecule . Polymer –is a large molecule consisting of a number of repeating units with molecular weight typically several thousand or higher Polymers are made up of many Monomers Many units One units Repeating unit – is the fundamental recurring unit of a polymer Monomer - is the smaller molecule(s) that are used to prepare a polymer Oligomer –is a molecule consisting of reaction of several repeat units of a monomer but not large enough to be consider a polymer (dimer , trimer, tetramer, . . .) Degree of polymerization (DP)- number of repeating units Polymers vs Macromolecules Polypropylene (PP) DNA 1 2 3 Nylon 6,6 POLYETHYLENE Zig-zag conformation Substituent groups such as –CH3, -OCOCH3, CN, Cl or –Ph that are attached to the main chain of the skeletal atoms are known as pendant groups. Their structure and chemical nature can offer unique properties on polymer. Classification of Polymers A. Classification by Origin • Natural Polymers -Biological Origin - enzymes, nucleic acids, proteins -Plant Origin – cellulose, starch, natural rubber •Synthetic Polymers - Fibers - Elastomers - Plastics -Adhesives 3.Classification by Polymerization Mechanism Classification of polymers to be suggested by Carothers Addition polymers are produced by reactions in which monomers are added one after another to a rapidly growing chain. Most important addition polymers are polymerized from ethylene based polymers. •Initiation •Propagation Unsaturated (C-C double bond) (ethylene based monomers) •Termination Ring opening polymerization Polyoxymethylene Trioxane 2.Classification by Polymerization Mechanism Condensation polymers are obtained by random reaction of two molecules. A molecule participating in a condensation reaction may be a monomer, oligomer, or high molecular weight intermediate each having complementary functional end units, such as carboxylic acid or hydroxyl groups. Typically condensation polymerizations occur by the liberation of a small molecule in the form of gas, water, or salt. More recently, another classification scheme based on polymerization kinetics has been adopted over the more traditional addition and condensation categories. • Step growth • Chain growth 3.Classification by Polymer Structure Classification by Chain structure (molecular architecture) (a) linear (b) branch The basic functionality required for forming even a linear chain is two bonding sites. Higher functionality yields branched or even crosslinked or networked polymer chains. Branched polymers have side chains, or branches, of significant points (known as junction points), are characterized in terms of the number and size of the branches (c) network Network polymers have three dimensional structures in which each chain is connected to all others by a sequence of junction points and other chains. Such polymers are said to be crosslinked and characterized by their crosslink density, or degree of crosslinking, which is related to the number of junction points per unit volume Non linear polymers may be formed by polymerization, or can be prepared by linking together (ex. crosslinking) pre-existing chains. 2.Classification by Polymer Structure Classification by Chain structure (molecular architecture) (d) ladder polymer Ladder polymers constitute a group of polymer with a regular sequence of crosslinks. diacetylene 2.Classification by Polymer Structure Classification by Chain structure (molecular architecture) (g) dendrimer Dendrimers are repeatedly branched, roughly spherical large molecules. 4.Classification by Polymer Structure Classification by Monomer Composition A. Homopolymer -contain only one type of repeat unit (A)) B. Copolymer -contain two different repeating units (AB) If there are three chemically different repeating unit, it is then called terpolymer Poly(styrene-co-acrylonitrile) (SAN) Type of Copolymers Random copolymer : -A-B-B-A-B-A-A-B-two or more different repeating unit are distributed randomly Alternating copolymer : -A-B-A-B-A-B-A-B-are made of alternating sequences of the different monomers Block copolymer : -A-A-A-A-B-B-B-B-long sequences of a monomer are followed by long sequences of another monomer B-B-B-B-BGraft copolymer : -A-A-A-A-A-A-A-A-Consist of a chain made from one type of monomers with branches of another type 5.Classification by Thermal Behavior A thermoset is a polymer that, when heated, undergoes a chemical change to produce a cross-linked, solid polymer.( Ex: urea-formaldehyde, phenol-formaldehyde, epoxies) Thermoplastic polymers soften and flow under the action of heat and pressure. Upon cooling, the polymer hardens and assumes the shape of the mold (container). (Ex: polyethylene, polystyrene, and nylon) Inorganic Polymers Cl CH3 O N Si P n n Cl CH3 Poly(dichlorophosphazene) polydimethylsiloxane Polyelectrolytes CH3 H2 C H2 C H C C n n COOH COOH Poly(acrylic acid) Poly(methacrylic acid) Nomenclature A. Types of Nomenclature a. Source name : to be based on names of corresponding monomer Polyethylene, Poly(vinyl chloride), Poly(ethylene oxide) b. IUPAC name : to be based on CRU, systematic name Poly(methylene), Poly(1-chloroethylene), Poly(oxyethylene) c. Functional group name : According to name of functional group in the polymer backbone Polyamide, Polyester Nomenclature d. Trade name : The commercial names by manufacturer Teflon, Nylon e. Abbreviation name : PVC, PET f. Complex and Network polymer : Phenol-formaldehyde polymer Vinyl polymers A. Vinyl polymers a. Source name : Polystyrene, Poly(acrylic acid), Poly(α-methyl styrene), Poly(1-pentene) b. IUPAC name : Poly(1-phenylethylene), Poly(1-carboxylatoethylene) Poly(1-methyl-1-phenylethylene), Poly(1-propylethylene) Polystyrene Poly(acrylic acid) CH2CH CH2CH CO2H Poly(α-methylstyrene) Poly(1-pentene) CH3 CH2C CH2CH CH2CH2CH3 Vinyl polymers B. Diene monomers CH 2CH HC CH 2CH CHCH 2 CH 2 1,2-addition 1,4-addition Source name : 1,2-Poly(1,3-butadiene) 1,4-Poly(1,3-butadiene) IUPAC name : Poly(1-vinylethylene) Poly(1-butene-1,4-diyl) Vinyl copolymer Type Connective Example Unspecified -co- Poly[styrene-co-(methyl methacrylate)] Statistical -stat- Poly(styrene-stat-butadiene) Random -ran- Poly [ethyelene-ran-(vinylacetate)] Alternating -alt- Poly[styrene-alt-(maleic anyhride)] Block -block- Polystyrene-block-polybutadiene Graft -graft- Polybutadiene-graft-polystyrene * A statistical polymer is one in which the sequential distribution of the monomeric units obeys the statistical laws. In the case of random copolymer, the probability of finding a given monomeric unit at any site in the chain is independent of the neighboring units in that position. Polystyrene-block-polybutadiene Polystyrene-graft-polybutadiene * Representative Nomenclature of Nonvinyl Polymers Monomer structure Polymer repeating unit Source or Common Name IUPAC name O H2C CH2 HOCH2CH2OH CH2CH2O CH2CH2O Poly(ethylene glycol) O H2N(CH2)6NH2 HO2C(CH2)8CO2H Poly(ethylene oxide) Poly(oxyethylene) Poly(oxyethylene) O NH(CH2)6NHC(CH2)8C Poly(hexamethylene Poly(iminohexanesebacamide) or Nylon6,10 1,6-diyliminosebacoyl) Abbreviations Abbreviation Name PVC Poly(vinyl chloride) HDPE High-density polyethylene LDPE Low-density polyethylene PET Poly(ethylene terephthalate) ABS Arcylonitrile-butadiene-styrene resin PBT Poly(butylene terephthalate) PE Polyethylene PMMA Poly(methyl methacrylate) PP Polypropylene PS Polystyrene PTFE Poly(tetrafluoroethylene) PEO Poly(ethylene oxide) Thermal Responses of Simple Molecules Water exists at three distinct physical states-solid, liquid and gas (vapor) Transitions between these states occur sharply at constant , well defined temperatures. Thermal Responses of Polymers-1 Polymers do not exist in the gaseous state. At high T they decompose. The transition between solid and liquid forms of a polymer is rather diffuse and occurs over a temperature range, whose magnitude (of the order of 2-10 °C) depends polydispersity of the polymer Thermal Responses of Polymers-2 The molecular motion in a polymer sample is promoted by its thermal agitation It is opposed by the cohesive forces between structural segments (groups of atoms) along the chain and between neighboring chains. The cohesive forces and thermal transitions in polymers depend on the structure of the polymers. The glass transition temperature, Tg The crystalline melting point, Tm Temperatures at which physical properties of polymers undergo drastic changes Tg—transition from the hard and brittle glass into softer rubbery state (amorphous polymer- in the amorphous regions of semicrystalline polymer) Tm– corresponds to the temperature at which the last crystallite starts melting depends on the crystallinity and size distribution of crystallites Knowledge of thermal transitions is important in ; The selection of proper processing and fabrication conditions Characterization of physical and mechanical properties of a material Determination of appropriate end uses Amorf, yarı kristal ve kristal maddelerde ısıl geçişler sırasında gözlenen davranış değişiklikleri sıvı sıvı T sıvı Te zamksı kauçuğumsu camsı Amorf esnek termoplastik katı Tg camsı Yarı kristal kristal Tam kristal ve yarı kristal maddelerde davranış değişiklikleri belirgin, amorf maddelerde camsı geçiş dışındakiler derecelidir. Polimer Kimyası Prof. Dr. Mehmet Saçak (5. Baskı, Gazi Kitapevi) Glass Transition Temperature Polimer Kimyası Prof. Dr. Mehmet Saçak (5. Baskı, Gazi Kitapevi) Thermal Transitions 1st order transition Abrupt change in a fundamental property such as enthalpy (H) and volume (V) Melting is a first order thermodynamic transition 2nd order transition First derivative of properties such as enthalpy (H) and volume (V) changes Heat Capacity H Cp ( )p T Thermal Expansion Coefficien t 1 V ( )p V T Both Cp and change abruptly at Tg. Free Volume Theory This theory considers the free volume (Vf) of a substance as the difference between its specific volume (total volume) (V) and the space actually occupied by the molecules (Vo) V Vo Vf Specific Volume V f f V Vo Vf Vf* Tg Temperature (T) f V f* V (constant) Free Volume Fraction V f V f* (T Tg )( V ) T f f g (T Tg ) f f 1 2 Thermal expansion coefficient (below Tg Thermal expansion coefficient (above Tg) For whole range of glassy polymers, fg is remarkably constant and this concept of free volume found important use in the analysis of the rte and temperature dependence of viscoelastic behavior of polymers between Tg and Tg+100K Factors Affecting Tg Structural Features; Chain Flexibility (stiffness, polarity, steric hindrance) Interchain Attractive Forces Geometric Factors Copolymerization Molecular Weight Branching and Crosslinking Crystallinity External Variables; Plasticization Pressure Rate of Testing Chain Flexibility Chain flexibility is determined by the ease with which rotation occurs about primary valence bonds. Polymers with low hindrance to internal rotation have low Tg values Long-chain aliphatic groups (ether-ester linkages) enhance flexibility Cyclic structures stiffen the backbone Chain Flexibility Bulky side groups that are stiff and close to the backbone cause steric hindrance , decrease chain mobility and hence raise Tg Chain Flexibility The influence of the side group in enhancing chain stiffness depends on the flexibility of the group and not its size. In fact, side groups that are fairly flexible have little effect within each series; instead polymer chains are forced further apart. This increases the free volume, and consequently Tg drops. Geometric Factors Polymers that have symmetrical structure have lower Tg than those with asymmetric structures. The additional groups near the backbone can be accommodated in a conformation with a “loose” structure. The increased free volume results in a lower Tg. Geometric Factors Double bonds in the cis form reduce the energy barrier for rotation of adjacent bonds, “soften” the chain, and hence reduce Tg Interchain Attractive Forces The effect of polarity The steric effects of the pendant group in series (CH3, Cl, CN) are similar but the polarity increases so Tg increases. Interchain Attractive Forces Hydrogen Bonding Ionic Bonding Any structural feature that tends to increase the distance between polymer chains decreases the cohesive energy density and hence reduces Tg. In the polyacrylate series shown above, the increased distance between chains due to the size of the alkyl group, R, results in reduced Tg. Copolymerization To be able to control the Tg and Tm independent of each other is very difficult, but it is solved to some extent by copolymerization of polyblending. A copolymer system may be characterized by: geometry of the resulting polymer (random, alternating, graft or block) The compatibility (miscibility) of two monomer Isomorphous Systems (Homogeneous Copolymers or Compatible Polyblends In isomorphous systems, the component monomers occupy similar volumes and are capable of replacing each other in the crystal system. Copolymerization merely shifts the Tg to the position intermediate between those of the two homopolymers; it does not alter the temperature range or the modulus within the transition region Tg V1Tg1 V2Tg 2 (1) where; Tg1 and Tg2 are Tg of individial homopolymers V1 and V2 are volume fractions of components1 and 2 Variation in Tg with copolymer composition Copolymerization Nonisomorphous Systems In nonisomorphous systems, the specific volumes of the monomers are different. In this case, the geometry of the resulting polymer becomes important. Random and Alternating: The increased disorder resulting from the random or alternating distribution of monomers enhances the free volume and consequently reduces Tg below that predicted by Equation 1. 1 W W 1 2 (2) T g Tg1 Tg 2 where; Tg1 and Tg2 are Tg of individial homopolymers W1 and W2 are weight fractions of components1 and 2 Examples of this type are methyl methacrylate–acrylonitrile, styrene–methyl methacrylate, and acrylonitrile–acrylamide copolymers. (Line 2-next graph) It is also possible that monomers involved in the copolymerization process (as in the copolymers methylacylate–methylmethacrylate and vinylidene chloride–methylacrylate) introduce significant interaction between chains. In this case the Tg will be enhanced relative to the predicted value (line 3 –next graph) Variation in Tg with copolymer composition Copolymerization Block or Graft Copolymers (incompatible Copolymers): For block or graft copolymers in which the component monomers are incompatible, phase separation will occur. Depending on a number of factors — for example, the method of preparation — one phase will be dispersed in a continuous matrix of the other. In this case, two separate glass transition values will be observed, each corresponding to the Tg of the homopolymer. Polyblends of polystyrene (100 ) and 30/70 butadiene- styrene copolymer Molecular Weight At a given temperature, therefore, chain ends provide a higher free volume for molecular motion. As the number of chain ends increases (which means a decrease in Mn), the available free volume increases, and consequently there is a depression of Tg. The effect is more pronounced at low molecular weight, but as Mn increases, Tg approaches an asymptotic value. K Tg T Mn where Tg Tg of an infinite molecular weight g K a constant Crosslinking and Branching Crosslinking involves the formation of intermolecular connections through chemical bonds, and this results in chain mobility and Tg increases. For lightly crosslinked systems like vulcanized rubber, Tg shows a moderate increase over the un crosslinked polymer. For the highly crosslinked systems like phenolics and epoxy resins, the Tg is virtually infinite. Like long and flexible side chains, branching increases the separation between chains , enhances free volume and decreases Tg Crystallinity In semicrystalline polymers, the crystallites may be regarded as the physical cross-links that to reinforce or stiffen the chain. So Tg will increase with increasing crystallinity. 1 / 2 for symmetrical polymers Tm 2/3 for unsymmetrical polymers Tg where Tg and Tm are in degrees Kelvin Plasticization Plasticity is the ability of material to undergo plastic or permanent deformation. Plasticity is the process of inducing plastic flow in a material. In polymers, this can be achieve by addition of low molecular weight organic compounds (plasticizers). Plasticizers are nonpolymeric, organic liquids of high boiling points. They are miscible with the polymer, and should remain in the polymer. (Very low Tg between -50 °C and -160 °C) Addition of a small amount of plasticizer drastically reduces the Tg of polymer. Effect of plasticizer in reducing Tg Plasticizers function through a solvating action by increasing intermolecular distance, thereby decreasing intermolecular bonding forces. The addition of plasticizers results in a rapid increase in chain ends and hence an increase in free volume. A plasticized system may also be considered as a polyblend, with the plasticizer acting as the second component Crystalline Melting Point Melting represents a true first order thermodynamic transition characterized by the discontinuities in the primary thermodynamic values (heat capacity, specific volume (density), refractive index and tranparency. G m H m Tm m 0 Tm H m Sm where H m enthalpy change during melting Factors that determine crystallization tendency; Structural regularity Chain Flexibility Intermolecular Bonding Sm entropy change during melting Melting in crystalline polymeric systems. • The macromolecular nature of polymers and the existence of molecular weight distribution (polydispersity) lead to a broadening of Tm. • The process of crystallization in polymers involves chain folding. This creates inherent defects in theresulting crystal. Consequently, the actual melting point is lower than the ideal thermodynamic melting point. • Because of the macromolecular nature of polymers and the conformational changes associated with melting, the process of melting in polymer is more rate sensitive than that in simple molecules. • No polymer is 100% crystalline. Factors Affecting The Crystalline Melting Point Tm Pesudoequi librium process Tm H m S m where H m the difference in the cohesive energies between chains in the crystalline and liquid states Sm difference in degree of order between molecules in the two states Hm is independent of molecular weight. Polar groups on the chain would enhance the magnitude of Hm Sm depends not only molecular weight, but also on structural factors like chain stiffness. Chains that are flexible in the molten state ( large number of conformations than stiff chains) result in a large Sm Intermolecular Bonding-1 The melting points approach that of polyethylene as the spacing between polar groups increases. For the same number of chain atoms in the repeat unit, polyureas, polyamides, and polyurethanes have higher melting points than polyethylene, while polyesters have lower. Trend of crystalline melting point in homologous series of aliphatic polymers. Ym =molar melt transition function Intermolecular Bonding-2 The melting points of the nylons reflect the density of hydrogen forming amide linkages. The densities of interunit linkages in polycaprolactone (ester units) and polycaprolactam (amide units) are the same, but the amide units are more polar than the ester units. Effect of Structure Tg ( °K) 1 / 2 for symmetrical polymers Tm 2/3 for unsymmetrical polymers Tg where Tg and Tm are in degrees Kelvin Chain Flexibility Polymers with rigid chains would be expected to have higher melting points than those with flexible molecules On melting, polymers with stiff backbones have lower conformational entropy changes than those with flexible backbones. Chain flexibility is enhanced by the presence of such groups as –O– and –(COO)– and by increasing the length of (–CH2–) units in the main chain. Insertion of polar groups and rings restricts the rotation of the backbone and consequently reduces conformational changes of the backbone Copolymerization The effect of colpolymerization on Tm depends on the value of compatibility of comonomers. If the comonomers have similar specific volumes, they can replace each other in the crystal lattice (isomorphous systems), and Tm will vary smoothly over the entire composition range. If the copolymer is made from monomers each of which forms a crystalline homopolymer, the degree of crystallinity and the crystalline melting point decreases as the second constituent is added to either of the homopolymers. The Tm of the copolymer (in the second case); 1 1 R ln X Tm Tm H m where; H m heat heat of fusion X mole fraction of the homopolymer orcrystallizing (major) component Block and graft copolymers with sufficiently long homopolymer chain sequences crystallize and exhibit properties of both homopolymers and have two melting points, one for each type of chain segment.
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