BODAS
Display DI3
RE 95270/01.12
Replaces: 08.10
1/12
Data sheet
Series 10, 11
6.5" multifunction color display
for mobile applications
Features
Content
Ordering code
2
Required components
2
Description
2
Technical data
4
Dimensions
6
Connection diagram
8
PC connection with DI3 via CAN-USB interface
9
–– Bright, high-contrast 6.5" VGA color display
(640 x 480 pixels)
–– Powerful 32-bit graphics processor
Applications / Installation variants
10
–– Ergonomic design
-- jog dial for easy and quick navigation within
the menu structure
-- 6 user-defined function buttons
-- integrated sun shield
-- low-reflection real glass panel with antifog-coating
-- double backlighting
Safety instructions
11
–– 2 x CAN bus interface 2.0B
–– Case designed for stand alone mounting or for integration
in the control panel
–– Type of protection IP65
–– Graphic display configuration tool for quick and flexible development of screen content
–– Flash programmed through CAN bus
–– Diagnostics and parameterization of BODAS controllers via
CAN bus interface (BODAS-service functionality)
–– Integrated real-time clock with calendar function
DI3 video additional features
–– 2 video inputs
–– Configurable voltage supply for two video sources
(e.g. BODAS color video camera)
–– Simultaneous video picture display using overlay technique
(picture in picture)
2/12
Bosch Rexroth AG
DI3 Series 10, 11
Ordering code
DI
3
01
02
Description
/
03
1
04
05
Type
01 Display
DI
Version
3
02
03
Design
Standard
Video
STD
VID
Series
1
04
05
RE 95270/01.12
Index
For use with DCT 1.0
0
For use with DCT 2.0
1
Order designation
DI3 Standard Series 10_ _____________________ R902109513
DI3 Video Series 10_ ________________________R902109505
DI3 Standard Series 11_ _____________________ R917008411
DI3 Video Series 11_ ________________________ R917008412
Required components
Note: the BODAS display DI3 cannot be operated without
previous DCT configuration.
The following components are required for the display configuration process and/or during commissioning/service:
–– BODAS DCT 1.0 or DCT 2.0 (RD 95271)
Graphics-based PC tool for generating the display configuration and display contents as well as for downloading the
DCT configuration file into the display.
DCT 1.0 is compatible only with BODAS displays DI3
series 10.
DCT 2.0 is compatible only with BODAS displays DI3
series 11.
–– 12-pin mating connector
Deutsch DT06-12 SA connector for display cable harness
connection
–– CAN-USB interface
–– CAN termination resistor 120 Ω
–– 9-pin SUB-D connector female
The following components may optionally be connected on the
DI3 video display version and/or are required for connection:
–– 2 x BODAS color video camera (RE 95280)
Transmission of video signals, e.g. for rear view
monitoring or workspace monitoring
–– Mating connector for video camera connector
Video camera mating connector for connection to cable
harness
With the BODAS display DI3 series, Bosch Rexroth offers
freely configurable and high-resolution VGA color displays with
powerful integrated 32-bit graphics processor for use in mobile
working machines. These can be used for displaying alphanumeric elements, process variables and operating states, as
well as static and dynamic graphic elements, such as pointer
instrument and menus, for instance.
The robust displays were specially developed for use in mobile
working machines, and satisfy the relevant safety requirements
with regard to ambient temperature, impermeability, resistance
to shock and vibration, as well as electromagnetic compatibility
(EMC). The displays are intended for installation or mounting
in the cab and provide excellent display clearness, even in
sunlight or under worse climatical conditions, due to the lowreflection real glass panel with antifog-coating and the sun
shield integrated into the case frame.
BODAS displays DI3 are intended for direct connection to a
12 V or 24 V on-board vehicle network. The internal real-time
clock with calendar function is retentive in case of supply voltage interruption. The contrast of the display and the brightness
of the double backlighting can be adjusted. Communication
between the display and BODAS controllers or other network
controllers on the machine takes place via CAN bus. All
electric connections are combined in one connector.
The display version with video interface also enables direct
connection of one or two video sources in accordance with
PAL or NTSC standard (e.g. BODAS color video camera from
Bosch Rexroth) for workspace or rear view monitoring. The power for the camera is supplied directly through the display (7 V,
9 V or 12 V configurable). Depending on the configuration of
the user interface, the video signals transmitted by the cameras
can appear on the display either as superimposed pictures
(image-in-image) or as a complete picture.
Six freely programmable function buttons, developed according
to ergonomic considerations, are integrated into the case of
the BODAS display DI3 for operator input and menu navigation. The displays also have an ergonomically designed central
rotary control (jog dial) for navigating quickly on and between
the different screen pages or menus.
The application-specific display of screen pages, context
menus, graphic elements, video signals, etc., is freely defined
by the operator using the Windows-based BODAS DCT 1.0
/ DCT 2.0 (Display Configuration Tool) PC configuration tool
and is transferred by downloading onto the integrated flash
memory of the BODAS display DI3.
RE 95270/01.12
Bosch Rexroth AG
DI3 Series 10, 11
3/12
Description
An additional function is that the BODAS display DI3 can be
used as a diagnostics and service interface for a BODAS
system configuration.
For this, the parameter settings, which are in the BODAS
controllers RC, can also be read out, changed and rewritten via
the DI3 CAN interface.
Providing the BODAS controllers RC used are equipped with
a CAN diagnostics interface, no additional tool is required for
diagnostics/parameter settings when a DI3 is employed.
BODAS DCT 1.0 / DCT 2.0
(Display Configuration Tool)
The Rexroth software tool BODAS DCT (Display Configuration Tool) offers the user a Windows-based interface for easy,
customer-specific configuration of
–– Device settings
diagrams, etc.) to be integrated easily in the display pages
designed by the user.
The dynamic input parameters based on CAN protocol (J1939
and proprietary), such as speed values, temperatures, adjustments, etc., can be assigned directly to the appropriate display
elements using the BODAS DCT.
The whole definition and assignment process is graphically
supported and enables the desired input volumes to be implemented and displayed within the shortest time on the BODAS
display DI3. The designed interfaces are displayed on the PC
during the definition process, without the configuration file
having to be downloaded onto the display.
The configuration designed by the customer is converted by
push of a button and flashed on the BODAS display DI3.
BODAS DCT library
The library supplied with the display offers the BODAS DCT
user the option to use a set of predefined graphic elements
to design the display pages, in order to create an operational
system in the shortest time.
–– Graphic display pages (e.g. dashboard)
–– Fonts
–– Parameter settings and diagnostics pages
A list of available library elements is shown below:
–– Menus
–– Dashboard instruments (e.g. temperature, rpm, speed, fill
level) in gauge or bar graph format
–– Dialog boxes/pop-ups
–– Alarm messages
–– Value fields
–– Video pages (DI3 Video only)
–– Table elements
The design, layout and number of display elements for each
display page can be freely designed by the user on the PC.
Prior knowledge or knowledge of programming is not required.
The BODAS DCT enables predefined or freely designed elements and bitmaps (e.g. customer logos, display instruments,
–– Rectangels, lines, circles
–– Pictograms
–– Text fields
–– Dialog boxes/pop-ups
Typical system configuration (with optional connection of two video sources)
Optional on DI3 video:
–– connection of 2 video sources
in accordance with PAL or NTSC
standard
BODAS DCT 1.0 / DCT 2.0
(Display Configuration Tool)
DCT
config
file
BODAS
display DI3
BODAS
controller RC
Link from display to CAN bus
Information possible for:
–– Engine speed
–– Temperature
–– Engine control unit status
–– Other system statuses for gear box/ hydraulics/ etc.
4/12
Bosch Rexroth AG
DI3 Series 10, 11
RE 95270/01.12
Technical data
Type
Nominal voltage
Supply voltage, permitted range
Standard
Video
12 V and 24 V
12 V and 24 V
9 V bis 32 V
9 V bis 32 V
Current consumption
During operation
800 mA (12 V) / 500 mA (24 V) 800 mA (12 V) / 500 mA (24 V)
additional 1 A for camera
On standby
< 1 mA
< 1 mA
During operation
10 W
10 W
Camera supply
—
maximum 12 W
On standby
0.01 W
0.01 W
Internal
—
—
External for electronics
Standard 5 A (slow bow)
Standard 5 A (slow bow)
2
2
—
2x
—
Sufficient
for two BODAS cameras
yes
yes
> 500 h
> 500 h
Power input
Fuse
CAN interface
CAN 2.0 B
Can be parameterized (ISO 11898)
Video interface (PAL, NTSC)
1 VI
Camera voltage supply
Can be switched between
7 V/1 A, 9 V/1 A and 12 V/1 A
Real-time clock
Power reserve
Short circuit resistance
yes
yes
Reverse polarity protection
Against supply voltage and ground
yes
yes
Acoustic signal transmitters
yes
yes
Graphics controller
MB86276 Lime
MB86276 Lime
Interface controller
MB91F467D
MB91F467D
RAM (graphic data)
64 MB
64 MB
RAM (controller)
64 kB
64 kB
Flash (application and data for setting parameters)
1 MB ROM
1 MB ROM
Flash (graphic data and static data)
32 MB
32 MB
Controller
Memory capacity
4 kB
4 kB
Software installation
EEProm (dyn. data on the operating time)
Rexroth BIOS
Rexroth BIOS
Configuration tool for creating the graphics
for the application
yes
yes
Display resolution
VGA 640 x 480
VGA 640 x 480
Display color
RGB, 65536 colors
RGB, 65536 colors
Backlighting
two
two
maximum 400 cd/m2
maximum 400 cd/m2
via light signal pin 58
via light signal pin 58
Brightness
Keys lighting
Brightness
Display diagonal
Test standards (Directive 2006/28/EU)
variable settings
variable settings
6.5"
6.5"
CE, e1
CE, e1
RE 95270/01.12
Bosch Rexroth AG
DI3 Series 10, 11
5/12
Technical data
Type
Standard
Video
Electromagnetic compatibility (75/322/EEC)
Spurious interference
100 V/m
100 V/m
Line-bound interference
Pulse 1 bis 4
Pulse 1 bis 4
Load dump
75 V/150 ms / Ri 1Ω
(int. limitation to 38V/12J)
75 V/150 ms / Ri 1Ω
(int. limitation to 38V/12J)
Contact discharge
maximum ±8 kV
maximum ±8 kV
Air discharge
maximum ±15 kV
maximum ±15 kV
Vibration resistance
(ISO 16750-3: 2007, 4.1.3.2.4 Test VIII)
Broadband noise
10 Hz to 2000 Hz
Broadband noise
10 Hz to 2000 Hz
Shock resistance (IEC 68, part 2-27)
Half sine
Duration: 11 ms
Acceleration: 40 g
Half sine
Duration: 11 ms
Acceleration: 40 g
Moisture resistance (DIN IEC 68, part 2)
rel. humidity: 93 %
(+25 °C bis +55 °C)
rel. humidity: 93 %
(+25 °C bis +55 °C)
Salt spray resistance (DIN 50021 - SS)
yes
yes
Type of protection (IEC 60529)
IP65
IP65
Industrial climate (DIN 50018 SFW 2.0)
SO2 0.2 % in air
SO2 0.2 % in air
Media resistance (ISO 16750-5)
Cleaner solvent, interior
cleaner, glass cleaner, coffee,
cola, denatured alcohol
Cleaner solvent, interior
cleaner, glass cleaner, coffee,
cola, denatured alcohol
UV resistance (DIN 75220)
yes
yes
Operating temperature*)
-30 °C bis +85 °C
-30 °C bis +75 °C
Electrostatic discharge (ISO 10605)
Storage temperature
-40 °C bis +85 °C
-40 °C bis +85 °C
Case material
ASA
ASA
Weight
approximately 850 gr.
approximately 850 gr.
Dimensions (length, width, height)
203.5 x 162.5 x 74.7 mm
203.5 x 162.5 x 74.7 mm
*)
Over 75 °C inside temperature of the DI3, the background lighting is gradually dimmed
Block Circuit Diagram
DI3 video
additional
features
Light 12 / 24V Ground Ignition
Kl. 31 Kl. 15
(Kl. 58) Kl. 30
PIN 6
PIN 1
PIN 7 PIN 12
Backlight
TFT-Display
Inverter
SRAM
Power
Supply
external
FLASH
Backlight
Graphic Controller
„Lime“
Display
Controller
µController
MB91F467D
Jog-Dial
Host
Interface
Video-Input 2D Rendering
and Scaling
Engine
Video 1
Video 2
Video in
PIN 9
Video in
PIN 8
internal
Flash
Real-Time
Clock
Gold-Cap
CAN 1
CAN
High
PIN 4
CAN
Low
PIN 5
Function
Keys
CAN
Controller
CAN 2
CAN
High
PIN 2
CAN
Low
PIN 3
Power
Supply
Camera
Video 7V/12V
Ground Out
PIN 10 PIN 11
6/12
Bosch Rexroth AG
DI3 Series 10, 11
Dimensions
RE 95270/01.12
Dimensions in mm
Case
203.5
148
162.5
74.7
48
7.5
46.7
28
32.5
33
39.6
193
Cut-out for installation in an instrument panel
187.6+0.5
142.6+0.5
.3
-0
+/
0
R1 )
x
(4
RE 95270/01.12
Bosch Rexroth AG
DI3 Series 10, 11
Dimensions
Dimensions in mm
Case cover with connection surface for mounting bracket
Threaded bushing M5
ø50
(ø65)
120°
(3x)
Suggestion for mounting bracket (not in the delivery content, assembly by user)
60°
65
Sectional drawing A-A
10
Rear view
1 x 45°
ø5.6
0.5 x 45°
ø10
R2
5
M8
A
A
7/12
5.4
Notes on fixing:
–– The tightening torque for the 3 threaded screws (M5) is 3 Nm ±0.3 Nm
–– Suitable measures (e.g. stick) should be applied to prevent the M5 threaded screws from self loosening
8/12
Bosch Rexroth AG
DI3 Series 10, 11
Connection diagram
Fuses
5A
12
Ignition switch
Electronic supply
6
Switch-on signal
15
30
+12V/+24V
31
Light switch
7
58
1
Light signal for
display illumination
0V
Ground
Constant voltage
7 V, 9 V or 12 V
11
Video camera 1
Video camera 2
10
8
1)
CAN 1 H
CAN 2 L
CAN 2 H
5
4
3
2
CAN bus
interface1)
2 1
Video In
9
CAN 1 L
120 Ω CAN termination resistor necessary for integration in the cable harness
Connector pinning of the display
2 34
567
X X
Pin designation
1
Pin 31 GND
2
CAN2 High
3
CAN2 Low
4
CAN1 High
5
CAN1 Low
6
Pin 15 (ignition)
7
Pin 58 (light signal)
8
Video input 2
9
Video input 1
10
GND video input
11
Video camera voltage supply
12
Pin 30 (battery voltage)
11 12 1
7
8
9
10
11
12
8 9 10
6
5
4
3
2
1
Pin
RE 95270/01.12
RE 95270/01.12
Bosch Rexroth AG
DI3 Series 10, 11
PC connection with DI3 via CAN-USB interface
Connections
CAN-USB interface
PC
Interface
CAN-USB
1)
4
7
5
2
4)
CAN 1
DI3
2)
3)
CAN-USB interface (R902602780)
2) SUB-D 9-pin connector female (not in the delivery content)
3) DEUTSCH DT06-12SA mating connector (R900877038)
4) CAN 120 Ω termination resistor (not in the delivery content)
1)
–– SUB-D out connector pin assignment:
1
6
9
5
12-pin mating connector
Pin
Assignment
Manufacturer_ _______________________________ DEUTSCH
1
+12 V / +5 V / not assigned
Model______________________________________ DT06-12SA
2
CAN L
3
CAN-GND / not assigned
4
not assigned
5
not assigned
6
CAN-GND / not assigned
7
CAN H
8
not assigned
9
+12 V / +5 V / not assigned
The mating connector is not included in the delivery contents.
The DEUTSCH DT06-12SA mating connector can be obtained
as a ready-made assembly set material number R900877038
from Bosch Rexroth.
The interface can be obtained under material number
R902602780 from Bosch Rexroth.
9/12
10/12
Bosch Rexroth AG
DI3 Series 10, 11
RE 95270/01.12
Applications / Installation variants
Dashboard
The BODAS display DI3 can be used in mobile applications as a dashboard display/user interface.
The assembly can either be integrated in the control panel or as stand-alone equipment in the driver's console.
Typical applications when used in the dashboard include
–– Trip and operating state indicator
–– Setting system parameters
–– Diagnostics
Workspace/rear view monitoring
In the BODAS DI3 video display version, in conjunction with the connection of up to two BODAS color video cameras,
­corresponding video pictures can be displayed on the display. These signals are displayed using overlay technique, i.e. any
­content can be superimposed as a complete picture or only in a defined area of the display (size of the display surface is
­adjustable).
Typical applications when used in conjunction with the camera system include
–– Rear view monitoring
–– Workspace monitoring
RE 95270/01.12
DI3 Series 10, 11
Bosch Rexroth AG
11/12
Safety instructions
General instructions
–– The proposed circuits do not imply any technical liability for the system on the part of Bosch Rexroth.
–– Working on the PC with BODAS DCT in conjunction with a control unit or display in a machine or vehicle is only permissible
during commissioning of the machine or during service operations. Appropriate safety measures must be provided against
hazards caused by unexpected operational states.
–– Changing parameters or loading (flash-programming) software onto the BODAS display DI3 may only be performed by trained
and experienced specialists who are suitably familiarized with both the components used and the complete system.
–– When performing flash-programming, the user is responsible for ensuring that the software to be flash-programmed is compatible with the BODAS display hardware/vehicle in question.
–– Incorrect parameter settings on the BODAS display DI3 may create potential hazards while the machine is in operation.
It is the responsibility of the machine manufacturer to identify hazards of this type in a hazard analysis and to bring them to the
attention of the end user. Bosch Rexroth assumes no liability for dangers of this type.
–– The display firmware must be installed and removed by Bosch Rexroth or by the authorized partner concerned in order to
uphold the warranty.
–– It is not permissible to open the BODAS display DI3, or to modify or repair the unit. Modification or repairs to the wiring could
result in dangerous malfunctions. Repairs to the BODAS display DI3 may only be performed by Bosch Rexroth or by an authorized partner.
–– Make sure that the display configuration does not lead to safety-critical malfunctions of the complete system in the event of
failure or malfunction. This type of system behavior may lead to danger to life and/or cause significant damage to property.
–– When using cameras in combination with BODAS display DI3 Video, please note that the displayed picture can show distortion, depending on the curvature of the camera-lens (fish-eye effect). Take adequate account of this deviation when operating
your system.
–– System developments, installations and commissioning of electronic systems for controlling hydraulic drives must only be
carried out by trained and experienced specialists who are sufficiently familiar with both the components used and the complete
system.
–– When commissioning the BODAS display DI3 the machine may pose unforeseen hazards. Before commissioning the system,
ensure that the vehicle and the hydraulic system are in a safe condition.
–– Make sure that nobody is in the machine's danger zone.
–– No defective or incorrectly functioning components may be used. If the components should fail or demonstrate faulty operation,
repairs must be performed immediately.
Notes on the installation point and position
–– Do not install the BODAS display DI3 close to parts that generate considerable heat (e.g. exhaust).
–– Radio equipment and mobile telephones must not be used in the driver's cab without a suitable outside antenna or near the
control electronics.
–– A sufficiently large distance to radio systems must be maintained.
–– All connectors must be unplugged from the electronics during electrical welding and painting operations.
–– Cables/wires must be sealed individually to prevent water from entering the device.
–– Standing and permanently running water are not permitted anywhere near the display glass, the push-buttons or the pressure
balance element (DAE).
Notes on transport and storage
–– If it is dropped, the BODAS display DI3 must not be used any longer as invisible damage could have a negative impact on
reliability.
–– Impacts with hard objects on the case or integrated glass/camera lens could cause the case or glass to break. In such cases,
the BODAS display DI3 must be replaced without delay.
–– Contamination of the BODAS display DI3, and especially of the keyboard and rotary dial, should be eliminated immediately to
ensure correct function.
–– Do not expose the case or keyboard to extremely acidic or alkaline substances. Avoid prolonged contact with oils and grease.
–– Only use clean water and a damp cloth to clean the inspection window and keyboard.
–– Avoid any utensils that scratch or which are abrasive when cleaning the BODAS display DI3.
12/12
Bosch Rexroth AG
DI3 Series 10, 11
RE 95270/01.12
Safety instructions
Notes on wiring and circuitry
–– The BODAS display DI3 and the cameras must be powered from the same network. Optimally, the cameras will be powered
from a port on the display.
–– Wires to the cameras are to be shielded. The shielding must be connected to the electronics on one side or to the machine or
vehicle ground via a low-resistance connection.
–– Cables to the electronics must not be routed close to other power-conducting wires in the machine or vehicle.
–– The wiring harness should be fixated mechanically in the area in which the BODAS display DI3 is installed (spacing < 150 mm).
The wiring harness should be fixated so that in-phase excitation with the display occurs (e.g. at the displays mounting point).
–– If possible, wires should be routed in the vehicle interior. If the wires are routed outside the vehicle, make sure that they are
securely fixed.
–– Wires must not be kinked or twisted, must not rub against edges and must not be routed through sharp-edged ducts without
protection.
–– Wires are to be routed with sufficient spacing to hot or moving vehicle parts.
Intended use
–– The BODAS display DI3 is designed for use in mobile working machines provided no limitations / restrictions are made to certain application areas in this data sheet.
–– Operation of the BODAS display DI3 must generally occur within the operating ranges specified and released in this data
sheet, particularly with regard to voltage, temperature, vibration, shock and other described environmental influences.
–– Use outside of the specified and released boundary conditions may result in danger to life and/or cause damage to components
which could result in consequential damage to the complete system.
Improper use
–– Any use of the BODAS display DI3 other than that described in chapter "Intended use" is considered to be improper.
–– The BODAS display DI3 is not suitable for use in functions relevant to safety.
-- Do not assign functions relevant to safety to the function buttons of the display. Separate switches are always to be used to
control functions relevant to safety, e.g. emergency-off switch for immediate or controlled stoppage of the system.
-- Make sure that the display configuration does not lead to safety-critical malfunctions of the complete system in the event of
failure or malfunction of the display. This type of system behavior may lead to danger to life and/or cause much damage to
property.
–– Use in explosive areas is not permissible.
–– Damage resulting from improper use and/or from unauthorized interference in the component not described in this data sheet
render all warranty and liability claims with respect to the manufacturer void.
More detailed information
–– More detailed information on the BODAS display DI3 can be found under www.boschrexroth.com/mobilelektronik under the
heading display.
–– Pay regular visits to our home page for the latest product information and information about updates.
Bosch Rexroth AG
Mobile Electronics
Glockeraustraße 4
89275 Elchingen, Germany
Telephone +49 (0) 73 08 82-0
Fax
+49 (0) 73 08 72 74
[email protected]
www.boschrexroth.com/mobile-electronics
© This document, as well as the data, specifications and other information
set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
reproduced or given to third parties without its consent.
The data specified above only serve to describe the product. No statements
concerning a certain condition or suitability for a certain application can be
derived from our information. The information given does not release the user
from the obligation of own judgment and verification. It must be remembered
that our products are subject to a natural process of wear and aging.
Subject to change.