Journal of Chromatographic Science 2014;52:390– 394 doi:10.1093/chromsci/bmt047 Advance Access publication May 16, 2013 Article New Determination Method for Sulfonation Degree of Phthalic Anhydride by RP-HPLC Lijun Zhu, Lechun Song, Bin Liu, Yulu Zhou, Yuzhi Xiang and Daohong Xia* State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, Qingdao 266580, China *Author to whom correspondence should be addressed. Email: [email protected] Received 23 September 2012; revised 05 March 2013 A novel method was developed to monitor the reaction process and evaluate the sulfonation level in the sulfonation of phthalic anhydride by reversed-phase high-performance liquid chromatography (RPHPLC). The product peak was identified in chromatograms through product analysis and by comparing its retention time with that of standard compounds. By comparing the hydrolysis and alcoholysis methods, optimized pretreatment of the sample was found for RPHPLC. Based on the determined percentages of phthalic anhydride and sulfonated phthalic anhydride in the mixture, the degree of sulfonation was calculated. When the sulfonation degree of phthalic anhydride was in the range of 2.8 –71%, the recovery of 97 –104% was achieved, and the procedure was rapid and accurate. In this paper, SPA was synthesized and its structure was identified by infrared spectroscopy (IR) and nuclear magnetic resonance (NMR). Based on the study of hydrolysis, alcoholysis reactions and the mechanism of the RP column, a new method was established for determining the PA and SPA contents and degree of sulfonation; the method can be used to monitor the reaction process and study the sulfonation reaction in detail and to lay the foundation for the sulfonation of phthalocyanine. The hydrolysis and alcoholysis reactions of PA and SPA are shown in Figure 1. Experimental Introduction The solubility of cobalt phthalocyanine can be greatly improved in water or caustic solutions by sulfonation, which is better than when phthalocyanine is substituted by groups such as hydroxyl, carboxyl or halogen (1, 2). Furthermore, this sulfonated cobalt phthalocyanine can also produce higher catalytic activity when it serves as a catalyst in light oil sweetening (3). In general, the synthesis of sulfonated cobalt phthalocyanine is achieved by two steps, which include first synthesizing the cobalt phthalocyanine and then sulfonating it with fuming sulfuric acid. Compared with this two-step procedure, direct one-step solid-phase synthesis of sulfonated cobalt phthalocyanine from sulfonated phthalic anhydride (SPA) has undoubtedly proved to be a promising route. The sulfonation of phthalic anhydride (PA) is not only more economical than the sulfonation of cobalt phthalocyanine, but can also avoid the loss of cobalt phthalocyanine during the sulfonation process. Furthermore, using SPA as a starting material to synthesize sulfonated cobalt phthalocyanine, the number of sulfonic groups on the phthalocyanine ring and the performance of the phthalocyanine metal can be controlled during the reaction. Therefore, it is important to study the sulfonation of PA and establish a fast and accurate analysis method for the sulfonation degree of the product mixture. Reversed-phase high-performance liquid chromatography (RP-HPLC), which has an excellent separation effect on large polar compounds, can be used for qualitative and quantitative analysis because it is accurate, sensitive and time-saving. It is widely used in organic and drug analysis fields (4– 6). However, the situation is different for the analysis of the contents of PA and SPA, because PA and SPA are not stable enough and undergo hydrolysis or alcoholysis easily in a polar mobile phase, so the sample cannot be directly injected into the chromatograph. Equipment and reagents IR was conducted on a Nicolet 6700 FTIR (Thermo Scientific, Waltham, MA). The NMR spectra were collected on a Varian Mercury UX300 spectrometer in deuterated dimethyl sulfoxide (DMSO-d6) with trimethylsilyl (TMS) as reference. PA [analytical reagent (AR) grade], anhydrous ethanol (AR), 95% ethanol (AR), ethanol (HPLC), oleum (50%), methanol (HPLC), ammonium dihydrogen phosphate (AR) and ultrapure water were also used. Sulfonation of phthalic anhydride The PA (10.01 g, 67.6 mmol) was added to a round bottom flask (RBF) with three necks and heated at 1408C. A condenser was installed and the end of the condenser was connected with an absorption bottle. The flask of fuming sulfuric acid was heated so that the sulfur trioxide was released, which went into the flask though the glass tube and contacted the melted PA. The sulfonation reaction was conducted at 1408C for 2.5 h. Approximately 7.1 g (88.7 mmol) of sulfur trioxide (SO3) was used. After reaction, the mixture was purified by vacuum distillation. After the SO3 and PA were removed, the pure SPA was obtained and its purity was confirmed by thin-layer chromatography (TLC) and HPLC, which met the criteria of the analysis. The IR spectra of SPA were 3,426 cm21 (a stretching vibration peak of O–H appeared from the sulfonic group), 1,200 cm21 (a strong peak family showed S ¼ O symmetric and asymmetric stretching vibration peaks mixed with the C–O –C stretching vibration) and 580 cm21 (C –S stretching vibration peak). The three peaks confirmed the presence of the benzenesulfonic acid group. 1 H-NMR (DMSO) showed the following: d: 12.90 (s), 7.872 (d, J ¼ 1.507 Hz, 1H), 7.798 (dd, J ¼ 8.289 Hz, J ¼ 1.507 Hz, 1H), 7.661 (d, J ¼ 8.289 Hz, 1H), 2.5 (s). # The Author [2013]. Published by Oxford University Press. All rights reserved. For Permissions, please email: [email protected] RP-HPLC conditions The RP-HPLC system consisted of a Waters 2695 separations module, a Waters 2996 photodiode array detector and a C18 column (Venus-C18-5-100, 200 4.6 mm). The 42:58 (v/v) mixture of methanol– water (with 0.15 mol/L of ammonium dihydrogen phosphate in water) was used as the mobile phase in the chromatography experiments. The chromatographic test was conducted under the flow rate of 0.6 mL/min, the detection wavelength of 240 nm, the column temperature of 308C and the injection volume of 20 mL. Sample pretreatment for RP-HPLC PA and SPA are not stable and decompose easily in the mobile phase, so anhydride and its analogs needed to be converted into stable compounds for analysis. Another advantage is that it can be converted into proper polar substances for RP-HPLC analysis (9, 10). Two methods are commonly used: hydrolysis and alcoholysis. Hydrolysis Fifty milligrams of PA or sulfonation mixture was added to a 50 mL RBF and 15 mL of water was added. The mixture was heated and stirred for 30 min at 908C. After this, 10 mL of ultrapure water was used for flushing the inner wall of the condenser. The solution was combined, transferred into a 50 mL flask and completed to final volume with water. Figure 1. Reactions of sulfonation, hydrolysis and alcoholysis of PA and SPA. According to the 1H-NMR spectra, the single peak at approximately 13 ppm belongs to the hydroxyl group, indicating the existence of benzene sulfonic acid groups. The peaks at 2.5 ppm are from the solvent (DMSO-d6) (7). The coupling constants of o-phenyl hydrogen are 7 –10 Hz and the coupling constants of m-phenyl hydrogen are 1 –3 Hz. The coupling constants of P-phenyl hydrogen are generally less than 1 Hz (8). The single peak at 12.90 ppm belongs to hydrogen from the sulfonic group. The double peaks at 7.789 ppm belong to Hb, some belong to Ha (J ¼ 8.289) and a long distance couple belong to Hc (J ¼ 1.507 Hz). The Ha, Hb and Hc were difined as the hydrogen on the benzene ring of SPA, shown in Figure 1. Therefore, the double peaks at 7.661 ppm belong to Ha and the double peaks at 7.872 ppm belong to Hc. Hc is located in the lowest field because of the electron withdrawing effect from the sulfonic acid and carbonyl groups; Ha is located in the highest field, because of the single effect from the carbonyl group, which is in accordance with the analysis of coupling constants. According to the analysis, the compound is four-substituted SPA. The sulfonation of PA cannot be completely conducted: it is limited by the sulfonation equilibrium. Therefore, the mixture of PA and SPA with a certain sulfonation degree was obtained, which was called a sulfonation mixture in this paper. This sulfonation mixture can be used to directly synthesize sulfonated cobalt phthalocyanine with different amounts of sulfonic acid substituents. This procedure is very economical, because there is no need to separate the SPA from the mixture, and saves the usage of raw materials. Therefore, it is needed to analyze the contents of PA and SPA in the product mixture. Alcoholysis Fifty milligrams of PA, SPA or sulfonation mixture was added to a 50 mL RBF and 15 mL of ethanol was added. The mixture was heated to a certain temperature and stirred for a certain time. After this, 10 mL of ethanol was used to flush the inner wall of the condenser. The solution was combined, transferred to a 50 mL flask and completed to final volume with water. For the alcoholysis reaction, the reaction temperature and time were the primary factors on the reaction, which was studied systematically. Six samples of PA (50.0 mg) were accurately weighed and placed into a 50 mL RBF, 15 mL of ethanol were added and the mixture was heated at 50, 60, 70, 80, 90 and 1008C and stirred for 30 min. The samples were analyzed by HPLC. The same procedures were used for six samples of SPA (50.0 mg). Five samples of PA (50.0 mg) were accurately weighed and placed into a 50 mL RBF, 15 mL of ethanol were added and the mixture was heated at 1008C and stirred separately for 15, 30, 45, 60 and 90 min. The samples were analyzed by HPLC. The same procedures were used for five samples of SPA (50.0 mg). Determination of the contents of PA and SPA A standard solution of PA and SPA was prepared and the concentration in the solution was determined by external standard curve method. Therefore, the sulfonation degree of the product could be calculated from the content of PA and SPA. For the standard solutions of PA, 25.2 mg of PA was weighed accurately, placed into a 50 mL RBF and 15 mL of ethanol was added. The mixture was heated at 1008C for 45 min, transferred New Determination Method for Sulfonation Degree of Phthalic Anhydride by RP-HPLC 391 into a 50 mL flask and completed to final volume with water. A solution of 504.0 mg/L was prepared. Two, 4, 6, 8, 10 and 12 mL were pipetted into six 50 mL volumetric flasks and completed to final volume with water. Therefore, 20.16, 40.32, 60.48, 80.64, 100.8 and 120.96 mg/L PA solutions were obtained and analyzed by HPLC. For the standard solutions of SPA, 25.2 mg of SPA was used for the standard solutions. According to the procedures for PA, solutions of 20.16, 40.32, 60.48, 80.64, 100.8 and 120.96 mg/L SPA were obtained and analyzed by HPLC. By associating the peak area and concentration, the standard curve was obtained, by which the concentration of PA in the mixture could be calculated from the HPLC peak area. Determination of the sulfonation degree of PA After the sulfonation reaction, 50 mg of the PA/SPA mixture or sulfonation mixture was used for alcoholysis. The solution was analyzed by HPLC, so the concentrations of PA and SPA were calculated by the external standard method. The degree of sulfonation was calculated from the concentrations of PA and SPA by using the relation of Eq. (1). Y1 and Y2 represent the contents of PA and SPA, respectively, in the mixture and S% is the sulfonation degree. S% ¼ Y2 / (Y1 þ Y2) 100% . (1) To study the robustness of the determination, one chromatographic condition was changed in a certain range while the other conditions remained unchanged. The solution was determined at the sulfonation degree of 23.9% by HPLC. Results RP-HPLC analysis of the hydrolysis products or alcoholysis products of PA and sulfonation mixture The contents of the hydrolysis of PA and sulfonation mixture were analyzed by RP-HPLC and the results are listed in Figures 2 and 3. The contents of alcoholysis of PA and the sulfonation mixture were analyzed by RP-HPLC and the results are listed in Figures 4A and 4B. Figure 2. Chromatogram of PA after hydrolysis (Peak 1: phthalic acid). 392 Zhu et al. Optimization of alcoholysis temperature A study was conducted on the temperature of PA alcoholysis, which revealed that as the temperature increases, the peak area of phthalic acid decreases and the peak area of 2-(ethoxycarbonyl) benzoic acid gradually increased, as shown in Figure 5. When temperature reached 908C, the phthalic acid peak disappeared completely. At 1008C, the peak areas of 2-(ethoxycarbonyl) benzoic acid were stable. Similarly, the study of SPA alcoholysis revealed that when the temperature was above 908C, the peak of sulfophthalic acid did not appear, and only peaks from SPA appeared (Peaks 4 and 5). At the same time, the peak areas were stable at 1008C. Therefore, 1008C was chosen as the alcoholysis temperature for PA and SPA. Optimization of alcoholysis time When the alcoholysis of PA was more than 30 min, the peak of phthalic acid disappeared and the peak area of 2-(ethoxycarbonyl) benzoic acid reached maximum, as shown in Figure 6. When the time for alcoholysis of the SPA was more than 45 min, the alcoholysis of SPA was completed. Therefore, 45 min was selected as the best alcoholysis time. After optimization of the alcoholysis conditions, PA, SPA and sulfonation mixture were subjected to alcoholysis at 1008C for 45min and the chromatograms in Figures 4C, 4D and 4E were obtained. There are no peaks of phthalate acid and 4-sulfophthalic acid, only alcoholysis products from PA and SPA at three peaks on the chromatogram, which indicates that the alcoholysis was complete. Quantitative analysis of PA and SPA The standard curve method was used to determine the content of PA. Using the integral area of the peaks as the horizontal axis and the content of PA as the vertical axis, the standard curve equation in Table I was obtained with a correlation coefficient of 0.9994. The accuracy of the concentration of PA calculated by this formula can meet analysis needs. The same procedure was applied to set up the equation for SPA. The difference was that there were two peaks. Both represented the alcoholysis product of SPA, so the sum of the two peak areas was used as the horizontal axis and the content of SPA was the vertical axis. The standard curve equation in Table I was obtained with a correlation Figure 3. Chromatogram of PA and sulfonation mixture after hydrolysis (Peak 2: 4-sulfophthalic acid; Peak 1: phthalic acid). Figure 6. Effect of time on the alcoholysis reaction. Table I Parameters of the Analytical Performance of the Proposed Method (n ¼ 6) Figure 4. Chromatogram of alcoholysis products: PA after incomplete alcoholysis (A); sulfonation mixture after incomplete alcoholysis (B); PA after complete alcoholysis (C); SPA after complete alcoholysis (D); sulfonation mixture after complete alcoholysis (E). Peaks: 1, phthalic acid; 3, 2-(ethoxycarbonyl) benzoic acid; 4, 2-(ethoxycarbonyl)-4sulfobenzoic acid; 5, 2-(ethoxycarbonyl)-5-sulfobenzoic acid. Compound Slope Y-intercept Correlation coefficient (r) Linear range (mg/L) LOD (mg/L) LOQ (mg/L) PA SPA 8.00 1026 3.00 1026 2.433 3.600 0.9994 0.9989 20–120 20–120 5 9 20 20 coefficient of 0.9989. By using the peak area the contents of PA and SPA can be calculated. Under the optimum conditions, the characteristics of the new method were investigated and the results are shown in Table I. It was found that the method is linear over the range of 20 – 120 mg/L of PA and SPA, with correlation coefficients of 0.9994 and 0.9989. The limit of detection (LOD) was defined as the concentration of PA and SPA in the standard solution after dilution producing a peak in the chromatogram with a signal-to-noise ratio of 3; LODs were 5 and 9 mg/L. The limit of quantification (LOQ) for the two compounds was 20 mg/L. These results indicated that the method is a simple and reliable procedure for the rapid determination of the contents of PA and SPA in the mixture of the product of PA sulfonation. Determination of the degree of sulfonation To test the accuracy of this method, four samples of PA and SPA mixtures were prepared with sulfonation degrees of 2.8, 23.9, 56.4 and 71.2%. The sulfonation degree was determined by following the previously described procedure. The results were compared with those previously prepared. In Table II, when the sulfonation degree was in the range of 2.8 –71%, the recovery rate was between 97 and 104%. The results of the robustness test are shown in Table III. The chromatographic conditions were changed within a certain range and the relative error of the sulfonation degree was less than 3%. Figure 5. Effect of temperature on the alcoholysis reaction. Discussion PA and SPA decomposed easily in the mobile phase, such as in a methanol–water solution, so hydrolysis was first taken into New Determination Method for Sulfonation Degree of Phthalic Anhydride by RP-HPLC 393 the allowable range, indicating that this method is feasible for determination of the degree of sulfonation. Table II Recovery of the Degree of Sulfonation in the PA and SPA Mixtures Number Prepared (%) Measured (%) Relative error (%) Recovery (%) 1 2 3 4 2.8 23.9 56.4 71.2 2.9 24.5 55.0 69.8 3.57 2.51 – 2.48 – 1.97 103.6 102.5 97.5 98.0 Table III Robustness Test of the Determination of Sulfonation Degree Number Item Condition Measured (%) Relative error (%) 1 Flow rate (mL/min) 2 Column temperature (8C) 3 Mobile phase composition (v/v of methanol –water) 4 Injection volume (mL) 5 Detector wavelength (nm) 0.5 0.6 0.8 25 30 35 40:60 42:58 45:55 15 20 236 240 242 24.5 23.5 23.7 23.2 24.5 24.2 24.2 24.5 23.6 24.4 24.5 21.2 23.4 26.1 2.51 –1.67 –0.84 –2.93 2.51 1.26 1.26 2.51 –1.26 2.09 2.51 –11.3 –2.09 9.21 Conclusions IR and NMR spectra analyses show that the 4-position SPA is obtained after sulfonation of PA. When determining the sulfonation degree by RP-HPLC, pretreatment is necessary and alcoholysis is better than hydrolysis. According to the study on the alcoholysis temperature and time, 1008C and 45 min are the best conditions for complete alcoholysis. A new determination method is established for the sulfonation degree of PA by RP-HPLC. When the sulfonation degree is between 2.8 and 71%, the relative error is less than 4%; the recovery of the determination is between 97 and 104%. The robustness test results are satisfactory, and the sulfonation degree can be accurately measured in a wide range of chromatographic conditions. This is of great significance for the synthesis of sulfonated metal phthalocyanine. Acknowledgments This work is supported by the scholarship under State Scholarship Fund (2009103222) and China Postdoctoral Science Foundation (2012M521386). References account in sample pretreatment. The retention times of phthalic acid and 4-sulfinophthalic acid are approximately 2 –4 min. It was very short, almost the same as the dead time. The retention time of 4-substituted phthalic acid is shorter, because of its stronger polarity. The retention time is so short that it will cause peak overlap and result in inaccurate calculation of the peak area. By comparing the spectrum of alcoholysis products of PA and the sulfonation mixture (Figures 4A and 4B) with the spectrum of the hydrolysis product (Figures 2 and 3), it is clear that the retention time is long enough, the peaks are distributed in 2 –9 min and there is no overlap. Therefore, alcoholysis is better than hydrolysis for analysis. However, the hydrolysis products 4sulfophthalic acid and phthalic acid were detected, which indicates that the alcoholysis was incomplete and the peaks came from the hydrolysis of PA and SPA in the mobile phase. After optimization of the alcoholysis conditions, the sulfonation mixture can completely react with ethanol. This is the precondition to accurately determine the contents of PA and SPA. 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