01999 Applied Poultry Science, Inc BACTERIAL PENETRATION OF THE EGGSHELL AND SHELL MEMBRANES OF THE CHICKEN HATCHING EGG:A REVIEW M. E. BEFUNGI USDA, ARS,PPMQRU, Russell Research Center, Athens, GA 306045677 Phone: (706) 546-3551 FAX;.(706) 546-3633 E-mail: m [email protected] N . A. COX USDA, ARS, PMSRU, Russell Research Center, Athens, GA 30604-5677 J. E FRANK Universityof Georgia, Food Science and Technology,Athens, GA 30602 R. J. BUHR USDA, ARS, PPMQRU, Russell Research Center,Athens, GA 306045677 Primary Audience: Researchers, Hatchery Managers hatching cabinet. Such contamination can be DESCRIPTION OF PROBLEMcarried onto the grow-out farm and pose a Bacteria including the human pathogen salmonellae can readily penetrate the shell and membranes of an intact hatching egg. The result of this penetration is contamination not only of the embryo within but also of many other chicks during hatch in the commercial 1 To whom correspondence should be addressed significant food safety hazard. Understanding the manner in which bacteria can penetrate the shell is important if producers hope to intervene. This information may be of use to hatchery managers, breeder managers, and producers in their efforts to control the BACTERIAL PENETRATION OF EGGS 500 Salmonella problem in the commercial hatchery and its product, the chick. They found that the blunt or air cell end is most prone to penetration when challenged by a temperature differential immersion. Interestingly, this is the only area where the inner and outer shell membranes do not remain in close contact, forming the air cell which may respond more rapidly to a change in temperature than the rest of the egg contents. How BACTERIA PENETRATE EGGSHELLS AND MEMBRANES Bacteria can penetrate the outer structures of an egg. Once within the egg, bacteria can cause depression of hatchability and/or contamination of the chick. Contamination of the chick with a human enteropathogen has important food safety implications. MECHANISM FOR TRANS-SHELL PENETRATION Eggshells can be penetrated by bacteria when water or some other Liquid is present, especially if there is a temperature differential between the egg and the liquid. When an egg is laid, it is warmer than the environment, since the body temperature of the hen is 42°C. The warm egg cools to environmental temperature, and this cooling causes the contents of the egg to contract. Such contraction tends to form a negative pressure within the egg. Bacteria present in the environment or on the egg surface can then be pulled into and through the eggshell and its membranes [l,21. This method of trans-shell contamination has been confirmed through years of research. Early research showed that application of a mechanical vacuum to simulate a negative pressure could cause penetration of a partial eggshell [3]. Later experiments proved that immersion of an egg into a cool cell suspension led to penetration of the intact egg [41. W-s et al. [5] found that eggs are penetrated almost immediately when challenged with moist Salmonella-contaminated chicken feces. They [5] further noted that shell thickness did not have a significant effect on bacterial penetration, but the presence of cuticle plugging the shell pores is more important. Also of interest was their observation that bacterial motility is not related to ability to penetrate. AREA O F EGG MOST LIKELY TO BE PENETRATED By covering areas of the egg with molten wax, Vadehra et al. [6] tested which area is most likely to be penetrated by Pseudomonas aeruginosa, a common egg spoilage organism. PRODUCTION STAGES WHERE AN EGG MAY BE PENETRATED Since moisture and presence of bacteria are needed to allow penetration, any stage of production where these two factors may be present provides an opportunity for bacterial invasion.When the factor of a positive temperature differential (egg warmer than the environment) is added, there is an increased possibility of bacterial attack. Padron [i'l found that when eggs were placed on Satmonellacontaminated nest box shavings for 10 min, the eggshell and membranes were penetrated by that Salmonella organism in 59% of the samples. In a field survey, Smeltzeret al. found that eggs laid on the dirty chicken house floor were more likely to exhibit internal bacterial contamination than were eggs laid in a nest box [8]. Eggs are most vulnerable to bacterial penetration in the first 30 to 60 sec after lay before the cuticle hardens and effectivelycaps the pores. Other stages of egg production and handling can be implicated in bacterial penetration. After collection, eggs are usually placed in a cold room at the farm until hatchery personnel transport them to the hatchery. When cool eggs are removed from the farm on a warm day, they may "sweat"due to condensation of moisture from the air. Despite the lack of a positive temperature differential, the presence of moisture on the egg surface may provide opportunity for contamination and causes concern among many researchers as reviewed by Bruce and Drysdale [2]. METHODS USED TO MEASURE BACTERIAL PENETRATION Many articles have been published on the measurement of bacterial invasion of eggs. However, several stand out as real contributions in the area of how best to assess the penetration of intact eggs or membranes. Review Article BERRANG et al. EGGSHELL AND MEMBRANES Williams and Whittemore [9] reported an excellent test for bacterial invasion under simulated fecal contamination conditions. This method essentially involves gluing a short aluminum tube to the area of interest and fllinp it with sterile chicken feces. The feces can then be seeded with a known bacteria. Penetration is demonstrated by culturally retrieving the microorganism from within the egg. The egg is emptied and the inside of the shell (or shell and membranes, depending on the interest of the researcher) is sampled with a swab. This method is excellent for examination of specific regions of the shell. However, if one is interested in the entire egg or large numbers of samples, this method becomes cumbersome. Board and Board [lo] developed a method whereby the entire egg surface can be quickIy and easily tested for bacteria1 penetration. The intact egg is first subjected to a positive temperature differential challenge by immersion in a cool bacterial cell suspension. After drying, the egg is emptied of contents and fdled with microbiological growth medium with the addition of tetrazolium. Upon reduction by bacterial growth, tetrazolium is chemically changed to formazon, which is a deep red color. After the growth media has hardened, the egg is sealed with paraffin and incubated to allow for bacterial growth. The resulting red spots appear through the shell using a standard portable candler. This same method has been adapted for use to show that Campylobacterjejuni can penetrate the outer structures of an egg [ll]. Another method developed to test intact eggs for penetration uses a luminescent strain of Salmonella enleritkiis (121. In this method the egg is inoculated by immersion in a culture of luminescent S. enteritidis. The egg is then sealed in a plastic bag with the luciferase substrate decanal. Luminescence could then be detected through the shell with an imaging system.This method is exciting and shows promise because the egg does not need to be opened or cracked during the penetration test. However, it does require some specialized expertise in the manufacture, handling, and detection of luminescent cultures. AS an alternative to using bacterial cultures, Kim and Slavik [13] developed an indi- 501 cator test whereby blue lake dye was applied to eggs. Penetration was assessed by detection of blue spots on the membranes below the surface of the shell. The dye penetration method correlated well with eggshell penetration by Salmonella. MEMBRANE ALONE The literature does not contain many references to measurement of bacterial penetration of membranes alone. Lifshitzetal. [14] were able to test penetration of these structures by emptying the egg, removing the shell from the wide end of the egg, and leaving the membrane intact. The egg was then set into a bacterial cell suspension and the interior was filled with sterile broth. Periodic culture of the broth from inside the shell was used to determine the extent of bacterial penetration. A more practical and repeatable method was originally developed to test the membrane as a barrier to radioactive amino acids. The membrane can be placed across the opening in a ball and socket ground glass connection. The radioactive amino acid is placed in the upper tube with the ball part of the connection and assayed in the lower socket section [15]. This type of method was modified by Berrang et ul. [16]. An apparatus was fashioned with PVC pipe and a union, whereby eggshell membrane was used to cover the only opening between an upper and lower chamber. When a cell suspension of Salmonella typhimurium was placed in the upper chamber, penetration could be demonstrated by using a syringe and needle to aseptically draw samples from the bottom chamber through a sealed rubber septum. Wong et ul. [17] developed a method to examine eggshell membrane microscopically following positive temperature differential immersion of an egg in a Salmonella cell suspension. A confocal laser scanning microscope was used to visualize Salmonella within the meshwork of the outer membrane. With a Salmonella-specific antibody conjugated to a color-producing chemical, this method could allow detection of penetration without the need for culturing. BACTERIAL, PENETRATION OF EGGS 502 THEEGGS DEFENSE AGAINST BACTERIAL INVASION Despite the fact that bacteria can penetrate the shell and membrane, the egg is not without defense against these invaders. PHYSICAL DEFENSES The outermost physical defense that a bacterial cell encounters on an egg is the cuticle. The cuticle is a very effective barrier to Despite water and carbon black particles [MI. the fact that the cuticle allows gas passage, it seems to effectively fill the pores of the eggshell [Z]. However, this defense is not perfect. A small percentage of eggs are laid without cuticle; these eggs may easily be contaminated by water and carbon black [MI. Even when cuticle is present, for the first few minutes after lay it is an ineffective barrier to bacterial invasion until it hardens [19]. Nevertheless, the hardened cuticle is the major barrier to liquid and therefore is of utmost importance in bacterial exclusion [19]. However, the eggshell is an ineffective barrier to bacterial penetration. The pores are wide enough to allow entry. Eggshells characterized to be of excellent quality (from eggs with specificgravityabove 1.090 and presumably thicker shell than poor quality eggs) were found to be more resistant to penetration by salmonellae [20], possibly because of the longer time needed for bacteria to move through a thick shell. Eggshell membranes do not have an inherent anti-bacterial property and can be penetrated by bacteria. However, the membranes do add some protective value to the shell alone, improving the ability to hold out bacteria over the short term [21]. The time needed for bacteria to penetrate the combined inner and outer eggshell membranes is not clearly related to the amount of open space between fibers in the outer surface of the outer membrane [16]. When comparing the shell, inner, and outer membranes for ability to prevent bacterial entry, the inner membrane is the most effective [14] because of the tighter meshwork of the inner membrane relative to the outer membrane. CHEMICAL DEFENSES The egg’s albumen is a substance uninviting to most bacteria. The pH of egg albumen is about 7.6 when laid. This pH rises to about 9.5 during storage, unfavorable for microbial growth [22,23]. Conalbumin, an iron-binding agent is also present in the albumen. Unless this chemicalcan be quenched with iron, there will not be enough free iron available to allow microbial growth in the egg [22]. Further protection is afforded the egg by the action of lysozyme which can lead to the rupture of procaryotic cell walls [22]. The typical incubator temperature also seems to increase the antibacterial effect of egg albumen [24]. Nevertheless, in an in-vitro test Pseudomonas putida cells could move through the albumen; those reaching the surface of the yolk were able to reproduce quickly, leading to a generalized infection of the egg [l]. While bacterial cells that contact the albumen early may be killed, the area within the shell and membranes can provide a safe niche. Bacteria can remain in the membranes, which have been shown to select for gram negative over gram positive bacteria [19]. When the chick hatches, these bacteria are ingested or can cause cross contamination. Thus, in the hatching egg industry the chemical defenses of the egg are not totally effective. Also, in a fertile egg, the chemistry changes at about the 7th day of embryonic development and is no longer as hostile to bacteria such as Salmonella [25]. RESULT OF BACTERIAL INVASION OF HATCHING EGGS In the past much of the concern regarding bacterial infection of hatching eggs resulted from the possibility of decreased hatch or rotting eggs in the incubators. Current concern has shifted to the food safety aspects of bacterial invasion. Human enteropathogen invasion of hatching eggs is a real problem. Salmonellae have been isolated from hatching eggs in the field [26, 27, 28, 291. The transmission of Salmonella through an integrated poultry company has been documented. Bains et al. [30] details the chain of Salmonella from breeder feed to the nest box, the hatchery, onto the grow-out farm, and to dressed carcasses. Broiler hatcheries have been shown to Review irticle 503 BERRANG et al. be reservoirs for Salmonella. In one study71% of eggshell fragment samples were contaminated [27]. In another study involving six commercial breeder hatcheries, 15.2% of the eggshell fragments were contaminated with salmonellae [a]. Salmonella contamination of eggs can lead to extensive cross contamination of chicks in the hatching cabinet [31, 32, 331. In a 1996 study [34] Salmonella were introduced into the day-of-hatch chick through an assortment of body openings (mouth, cloaca, eye, nasal passage, and navel). All of these routes produced birds contaminated with Salmonella. These data emphasize the need to control salmonellae in breeder flocks, hatching cabinets, hatchery environments, and broiler houses to minimize the production of seeder chicks. Salmonella isolates from the hatchery have been found to occasionally make their way not only to the grow-out farm but also to the processing plant and the final product [35]. In order to produce chicken and chicken products free of human bacterial pathogens, the source of the pathogens needs to be interrupted. The hatching egg and the hatchery are very important control points for introduction of some human pathogens such as Salmonella into the growing chicken and ultimately onto the final product [36,37,38]. CONCLUSIONS AND APPLICATIONS 1. Bacteria, including salmonellae, can penetrate eggshells and associated membranes. Penetration can be detected and measured and may lead to cross contamination of many chicks in the hatchery. This situation can cause a food safety problem when the contamination is carried onto the farm and the processing plant. 2. The natural defenses of the egg are not entirely adequate to prevent penetration and suMval of salmonellae. 3. Likelihood of penetration can be lessened by avoiding contact between the egg and contaminated surfaces or substancessuch as feces or dirty nest pads. Also, excess moisture (other than properly applied disinfectant solutions) on the eggs must be avoided, especially at times of positive temperature differential (egg warmer than the environment). REFERENCES AND NOTES 1. Lock, J.L,J. Dolman, and R.G. Board, 1992. Obsenations on the mode of bacterial infection of hen’s eggs. FEMS Microbiol. Letters 100:71-74. 9. Williams, J.E. and AD. Whittemore, 1967. A method for studying microbial penetration throu outer structures of the avian egg. Avian Dis. ll:46f%% 2. Bruce, J. and E M . Drysdale, 1994. Trans-shell transmission. Pages 63-91 in: Microbiology of the Avian Egg. 1st Edition. RG. Board and R. Fuller, ed. Chapman and Hall, London, England. 10. Board, P A and R.G. Board, 1967. A method of studying bacterial penetration of the shell of the hen’s egg. Lab. Prac. 16:472473,482. 3. Haines, RB. and T. Moran, 1940. Porosity of, and bacterial invasion through, the shell of the hen’s egg. J. Hyg. 4 0 4 5 H 6 1 . 4. 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