Mathematical Model of Pneumatic Artificial Muscle Reinforced by Straight Fibers NORIHIKO SAGA,1,* TARO NAKAMURA2 1 AND KENJI YAEGASHI1 Akita Prefectural University, 84-4 Tsuchiya, Honjyo, Akita, 015-0055, Japan 2 Chuo University, 1-13-27 Kasuga, Bunkyoku, Tokyo 112-8551, Japan ABSTRACT: This article describes a mathematical model of a pneumatic artificial muscle reinforced by straight fibers. The pneumatic artificial muscle is lightweight and high power. In addition, it is possible for it to emit exhaust into the atmosphere because the transmission medium of its energy is air, and it needs neither a tank nor maintenance like hydraulic equipment. In addition, safety to a person and the environment is high because the base of the actuator is a soft polymeric material even if damage to the artificial muscle is caused. On the other hand, because the device is composed of a thin film cylinder, and is easily influenced by outside power for the conversion of the volume change in rubber into physical contraction axially, and its passive character is strong, precise positional control is difficult. However, the living thing that has a verbose degree of freedom enables minute motion and walking, etc. by skillfully adjusting to avoid impedance, because it understands its own muscular characteristic beforehand. Similarly, it is thought that the precise positional control is possible by understanding the characteristics of an artificial muscle beforehand. In this research, it is assumed that the expansion shape of the pneumatic artificial muscle that we developed from the pressure distribution is equivalent to the centenary curve, and its model is based on dynamic balance. The result shows the effectiveness of control of an artificial muscle that uses highly accurate calculations and models. Key Words: pneumatic actuator, artificial muscle, mathematical model, contraction characteristic. INTRODUCTION HIS research aims to model the pneumatic artificial muscle, which has received much attention in the fields of biomechanism, medical care, and welfare, etc., based on the concept of dynamic balance. As a result, its application to various controls becomes possible. There are a lot of advantages for having characteristics similar to a human muscle by the actuator of a wearable device and a rehabilitation robot that assists a person’s motions. In addition, the actuator should be lightweight and have high power (Chou and Hannaford, 1994, 1996). The pneumatic artificial muscle that we developed consists of a lot of high-strength carbon fibers arranged axially in a rubber tube composed of crude rubber, expanding by adding pneumatic force to it, and converting volume change into contraction. As for the pneumatic artificial muscle axially strengthened by the fiber, it can obtain the contraction force and the amount within a range which allows the elastic deformation of the tube, since the radial restraint is T only the elastic force of the tube, and is different from the McKibben type (Chou and Hannaford, 1996; Ferraresi et al., 1999; Daerden and Lefeber 2001; Daerden and Lefeber 2002; Ferraresi et al., 2001; Jacobsen et al.). The developed artificial muscle has a length of 72 mm and a diameter of 12 mm, and the tension generated is about 200 N in the pressure of 0.11 MPa by the contraction rate 35% or more (Chou and Hannaford, 1996; Daerden and Lefeber 2001). The carbon fiber inserted in the rubber tube of the artificial muscle is composed of thin fibers bunched together. As a result, when the artificial muscle expands, the expansion of the rubber tube can be controlled because the bunch of fibers diffuses, too. As a result, the rubber tube can be thinned more. In addition, we hope a high contraction rate will use low pressure, because the degree of elasticity of the crude rubber used for the artificial muscle is small. In this article, we examine the relational equation of pressure and contraction from the dynamic balance aiming to improve the control of the artificial muscle. *Author to whom correspondence should be addressed. E-mail: [email protected] Figures 2–4 and 8 appear in color online: http://jim.sagepub.com JOURNAL OF INTELLIGENT MATERIAL SYSTEMS AND STRUCTURES, Vol. 18—February 2007 1045-389X/07/02 0175–6 $10.00/0 DOI: 10.1177/1045389X06063462 ß 2007 SAGE Publications Downloaded from jim.sagepub.com at PENNSYLVANIA STATE UNIV on May 17, 2016 175 176 N. SAGA ET AL. Y MATHEMATICAL MODELS OF ARTIFICIAL MUSCLE Previous Mathematical Model A mathematical model for artificial muscle was proposed by Ferraresi (Daerden and Lefeber 2002). Equation (A) and Equation (B) are shown as follows. R1 High pressure Low pressure Moving ðBÞ New Mathematical Model MUSCLE SHAPE As for the pneumatic artificial muscle, the internal pressure that causes the expansion balances the tension of the fiber, the elastic deformation of rubber, the load, etc. [4,8]. The pneumatic artificial muscle in this study is composed of a tube of crude rubber, and allows large contractions with little change in the internal pressure. Therefore, it is necessary to strictly select all the physical quantities related to the artificial muscle in order to make a highly accurate model (Daerden and Lefeber 2001; Daerden and Lefeber 2002). We made a model Figure 1 assuming the expansion shape to be equivalent to the catenary curve of Figure 2 because of uniform pressure inside the artificial muscle. When a is assumed to be a constant, the equation concerning the surface of the expansion of the artificial muscle is as follows: x x a x fðxÞ ¼ a cosh ¼ exp þ exp : ð1Þ a 2 a a A curve equation that shows the expansion configuration of the artificial muscle is approximated, with consideration of the initial diameter d0 of the boundary and the artificial muscle, as follows: fðxÞ ¼ 2 x l d0 þ þ : 2a 8a 2 R2 ðAÞ However, because the shape of the artificial muscle is assumed to be circular when it is contracted by air pressure, it is necessary to measure the radius and the angle of the circle. Therefore, it is difficult to design a feed-forward controller in order to compensate for the nonlinear characteristics of the muscle. In this article, it is possible to create a feed-forward control by modelling the shape on catenary’s curve. 2 R1 < R2 ð2Þ Center of the circle Figure 1. A mathematical model for this type of artificial muscle has already been proposed. 0.03 Amount of expansion (m) 2ER2 s r0 ri ðsin cos Þ þ Elf s ri ri ( þN=4 X 2 n þ T sin cos N n¼N=4 R2 2 p R þ 2Rr0 sin sin 2 ¼ 0 2 2 F þ p ðr0 þ Rð1 cos Þ NT ¼ 0: Z −0.04 at rest 0% 5% 10% 15% 20% 25% 0.025 0.02 0.015 0.01 0.005 −0.03 −0.02 −0.01 0 0 0.01 0.02 0.03 0.04 Length (m) Figure 2. Catenary curve. Here, l is the contraction length and sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi l3 : a¼ 24ðl0 l Þ ð3Þ STATIC MODEL OF MUSCLES An explanation of the mathematical model for the artificial muscle follows. The mathematical model concerning the contraction of the artificial muscle is derived from various power relationships acting on the artificial muscle. Figure 3 is a model of the artificial muscle that uses the Equation (4). The tension vector of the fiber is an arbitrary point and the angle of the shaft is obtained as follows: x ’ ¼ arctan : ð4Þ a x-Axial Direction: The next concern is axial balance. Power that works axially can be shown by the pressure Px that acts on the artificial muscle, the load Fx, and the Downloaded from jim.sagepub.com at PENNSYLVANIA STATE UNIV on May 17, 2016 177 Mathematical Model of Pneumatic Artificial Muscle 1 σy ϕ σx σt Stress (MPa) 0.8 dPy 0.6 0.4 0.2 dx d0 0 0 0.5 1 1.5 2 2.5 3 Strain (mm) Figure 4. Stress–strain diagram of rubber material. Figure 3. Pressure impressed to the rubber. tension Sx of the fiber. The balance equation concerning these is as follows: Px þ Fw Sx ¼ 0: ð5Þ Internal Axial Pressure Pressure Px applied to the edge of the artificial muscle is illustrated in the following equation: P¼ d02 P: 4 ð6Þ Here, P is pressure. Tension of the Fibers Considering the number of the fibers, tension of the fiber Sx is obtained as follows: l Sx ¼ mx ¼ mt cos arctan : ð7Þ a Therefore, the force balance of the x-axial direction is obtained as follows: t ¼ d20 P=4 þ FW : m cos½arctanðl=aÞ ð8Þ y-radial Direction: We next discuss the force balance for the radial direction. The force balance is given as follows: Ry þ Sy Py ¼ 0: ð9Þ Here, Py is pressure in the y-axial direction, Sx is the tension of the fiber, and Ry is the contraction forces caused by the elasticity force of the rubber. Elastic Force of the Rubber Strict conditions are needed for the mathematical models of an artificial muscle that is composed of a rubber tube (in which a large quantity of elastic deformation is allowed), including air with compressibility (Nakamura, et al., Verrelst et al., 2002; Verrelst et al., 2002; Verrelist et al., 2003; Yaegashi et al., 2003). This chapter shows the best conditions for establishing the relationship between Young’s modulus of crude rubber and the expansion rate of the artificial muscle. Because the artificial muscle that we produced has axially installed fibers, it does not expand spherically like a rubber balloon, and it does not become an expansion of the biaxial tensile. Then, we did an unconfined compression test based on the JIS standard. It is necessary to calculate the Young’s modulus of the crude rubber taking into consideration the beginning of the curve in the elasticity region of the stress–strain diagram (Figure 4). The expansion rate of the artificial muscle was found to be about 300% in the experiment to determine fundamental characteristics. Therefore, because one only has to examine Young’s modulus consisting of the same range, it can be approximated by the following equations: y ¼ x þ ð10Þ The radial stress of the rubber tube is shown as follows: l4 x2 þ ð11Þ ¼ d0 a 4 Figure 4 shows the stress–strain diagram of the artificial muscle actuator calculated by the experiment. The contraction force of the rubber Ry, is given by the following equation: Z l=2 Ry ¼ 4t ð12Þ dx 0 However, ¼ 0.1263, ¼ 0.3 Tension of the Fibers Figure 5 shows a radial model of the artificial muscle that takes into account the number of fibers. When the number of the fibers is assumed to be an even number (m 4), the angle of 0 of each fiber in the range can be defined as follows: m ð2n þ 1Þ n ¼ 0, 1, . . . : ð13Þ m 2 Downloaded from jim.sagepub.com at PENNSYLVANIA STATE UNIV on May 17, 2016 178 N. SAGA y ET AL. Laser position sensor Solenoid valve π (2n+1) m Artificial muscle z Pressure sensor Regulator Figure 5. Cross-section of the artificial muscle. Load Therefore, the tension of the fibers in the y-axial direction Sy is shown as follows: l Sy ¼ 2t sin arctan M: ð14Þ a Here, M¼ m=2 X n¼0 sin h m i ð2n þ 1Þ : ð15Þ Internal pressure in the radial direction Next, we discuss internal pressure in the radial direction of the artificial muscle. Figure 3 shows a model of pressure on the surface of the artificial muscle. In this figure, minute pressure in the y-axial direction dPy is: d dPy ¼ P sin d dx: 2 ð16Þ 2 l Py ¼ Pl þ 2d0 : 3a ð17Þ Here, The force balance of the y-radial direction is obtained as follows: R l=2 Pl l2 =3a þ 2d0 þ 4t 0 =d0 a l4 =4 x2 þ dx : t ¼ 2 sin½arctanðl=aÞM ð18Þ Therefore, the following equation 2mt l2 þ 6ad0 þ 12d0 MFw : P¼ d0 2mðl2 þ 6ad0 Þ 3Md20 ð19Þ Data logger Trigger Amplifier Figure 6. Experimental setup. or right depending on the expansion or contraction of the actuator using an artificial muscle, so as to loosen the self-weight of the attachments and a weight setup on the axial where this free attachment is attached. We measured the contraction characteristic and the response characteristic by using the changing weight of the internal pressure as a parameter. Also, we measured the amount of loading contraction by changing the load under constant internal pressure by an attached load cell instead of the tester’s weight. Fundamental Characteristics Figure 7 is an illustration of the contraction of the artificial muscle. A ring made of aluminum is installed in the artificial muscle as shown in the figure, and it helps to improve the contraction force while controlling the expansion of the artificial muscle. An artificial muscle that can endure high pressure can generate a high contractile force because the contractile force of the artificial muscle depends on the supply pressure (Jacobsen et al., Nakamura, et al., Verrelst et al., 2002; Verrelst et al., 2002; Verrelist et al., 2003; Yaegashi et al., 2003). However, this does not create an essential improvement because the contraction of the low-pressure area is sacrificed according to Young’s modulus, depending on the design changes in thickness, diameter, etc. of the rubber tube. Therefore, a ring was installed in the artificial muscle, designed with the contraction of the low-pressure power area in mind and the ability to endure high-pressure power was increased. is obtained. The Contraction Characteristic of the Artificial Muscle EVALUATION OF THE ARTIFICIAL MUSCLE Experimental Setup Figure 6 shows the experimental setup used to measure the characteristics of the artificial muscle. This experimental setup constitutes moving to the left The contraction characteristics of the artificial muscle can be shown in the relationship between the applied pressure and the contraction rate. The distortion energy function of the artificial muscle has large initial stress expansion as well as expansion of the rubber balloon. Therefore, high pressure is generally needed at the initial stage in the contraction of the artificial muscle. Downloaded from jim.sagepub.com at PENNSYLVANIA STATE UNIV on May 17, 2016 179 Mathematical Model of Pneumatic Artificial Muscle Contraction rate ×100 (%) 0.4 ring 0 ring 1 ring 2 ring 0:† ring 1:† ring 2:† 0.35 0.3 0.25 0.2 0.15 0.1 0.05 0 0 0 .02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 Pressure (MPa) [†: Simulation result] Figure 7. Contraction of the artificial muscle. Figure 8. Relationship between the experimental result and the simulation result. Table 1. Specification of muscle. Type of rubber Type of fiber Number of fiber Length (mm) Diameter (mm) Thickness (mm) Natural rubber Carbon fiber 16 72 12 2 the simulation value and the experiment results stopped responding to the rise of the contraction percentage. The cause was thought to be because the thickness of the rubber tube changed while expanding. CONCLUSION However, an artificial muscle is preferably one in which a large contraction and contraction force can be generated in a small, light, low-pressure area, and which also takes into consideration the expanding diameter. Therefore, we developed a small, lightweight artificial muscle which takes into consideration the expansion of the diameter. Moreover, the contraction characteristics of the artificial muscle were measured by installing a ring made of aluminum. Table 1 and Figure 8 show the specifications and the experimental results of the artificial muscle, respectively. Contraction starts from low pressure. The artificial muscle without a ring has the largest contraction percentage. Its contraction exceeded 35% at a pressure of 0.11 MPa. Therefore, the rubber tube can be made thinner by covering it with a high-intensity fiber. And, it is possible to make the artificial muscle’s contraction start from a low pressure. Static Pressure Relationship between Force and Length This chapter shows the effectiveness of an artificial muscle model based on a comparison between simulation results and the experimental data obtained from Equation (19). Figure 8 shows the simulation and experimental results of the contraction characteristics of the artificial muscle. In this figure, the experimental results are shown as a broken line, and the simulation value as a solid line that contains the measurement point. High accuracy was obtained in a low contraction percentage of less than 20% though the accuracy of the value of the simulation. We were able to derive a mathematic model with high accuracy for the contraction of the artificial muscle. However, the correlation of We considered the dynamic equilibrium conditions of the contraction characteristics of a developed artificial muscle, and formed a mathematical model. As for the comparison between the mathematical model calculation results and actual experimental results, the correlation and accuracy are high. It is thought that it could become a more complete mathematical model by improving its identification of the thickness of rubber, and using Young’s modulus of the artificial muscle’s contraction characteristics. NOMENCLATURE E ¼ Young’s modulus of the deformable chamber R ¼ curvature radius of the deformed actuator S ¼ thickness of the chamber lf ¼ length of one fiber ri ¼ initial radius of the chamber ro ¼ radius of the end-cap T ¼ tension in one fiber N ¼ number of fibers p ¼ supply pressure REFERENCES Chou, C.P. and Hannaford, B. 1994. ‘‘Static and Dynamic Characteristics of McKibben Pneumatic Artificial Muscles,’’ In: Proceedings IEEE International Conference on Robotics and Automation, 12(1):281–286. Chou, C.P. and Hannaford, B. 1996. ‘‘Measurement and Modeling of McKibben Pneumatic Artificial Muscles,’’ In: Proceedings IEEE Transactions on Robotics and Automation, 12(1):90–102. Downloaded from jim.sagepub.com at PENNSYLVANIA STATE UNIV on May 17, 2016 180 N. SAGA Daerden, F. and Lefeber, D. 2001. ‘‘The Concept and Design of Pleated Pneumatic Artificial Muscles,’’ International Journal of Fluid Power, 2(3):41–50. 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