Hydrogen Fuel for Rail Transport Stuart Hillmansen University of Birmingham Sustainable traction drives Overview of energy and power • Linear motion of a railway vehicle can be described using standard equations of motion derived from Newton’s Laws • Force = Mass x Acceleration (Newton) • Work Done = Force x distance (Joule) • Power = Work Done / time (Watt) Slide No: 2 Sustainable traction drives What is a Newton, a Joule or a Watt? If we lift the apple through 1 metre in 1 second then the power is: P=WD / time = 1 Watt If we lift the apple up through 1 metre then the work done will be: WD=F x d = 1 Newton x 1 Metre = 1 Joule F=M x a = 0.1 kg x 10 m/s^2= 1 Newton Slide No: 3 Sustainable traction drives So... • A kettle boiling water is equivalent to 3,000 apples being lifted vertically at a speed of 1 m/s • A Eurostar train at full power is equivalent to 12 million apples being lifted vertically as a speed of 1 m/s Slide No: 4 Sustainable traction drives How much energy is there in some common items? • A tin of baked beans (410 g) = 1.7 MJ (chemical energy) • Me climbing 1700 metres up a big hill = 1.7 MJ (1 tin of beans) (potential energy) • The kinetic energy of a Eurostar at 300 kph = 3000 tins of beans (kinetic energy) • So what? Slide No: 5 Sustainable traction drives • There is a lot of chemical energy locked up in liquids and solids • But to go fast on a train it is better not to carry around the fuel • The only way of delivering large quantities of energy to a moving object is via electricity • Power in electrical terms is voltage x current • Common to use kWh to measure electrical energy 1 kWh = 1 kW is used for 1 hour Slide No: 6 Sustainable traction drives What Price Speed? Published in Ingenia By the Railway Research Centre Imperial College London Slide No: 7 Sustainable traction drives Physics of traction Traction Resistance Mass* Acceleration =(Traction – Resistance – slope) 2 d s d ds ds M 1 2 T c b a Mg dt dt dt r 2 Slide No: 8 Sustainable traction drives Tractive and resistive forces Slide No: 9 Sustainable traction drives Summary of traction • Overall tractive effort is limited by number of driven wheels and maximum torque of the traction motors • Once the constant power region is reached then the tractive effort drops off with 1/speed • Possible to achieve good performance with low power and with distributed traction • Distributed traction also improves regeneration potential Slide No: 10 Sustainable traction drives Requirements for railway traction drives • • • • • • • • • Good torque performance Robust and reliable Efficient Compatibility with other equipment Used for braking Low maintenance Low cost Able to control speed Quiet Slide No: 11 Sustainable traction drives Traction energy overview • Energy in at pantograph – Auxiliary – Traction • Losses in: – Converters – Motors – Resistance to motion – Kinetic energy recovery (last low hanging fruit) Slide No: 12 Sustainable traction drives Options for energy storage 1 • Onboard storage – – – – – Slide No: 13 Diesel electric multiple units Diesel multiple units Locomotives Shunting locomotives Electric multiple units Sustainable traction drives Options for energy storage 2 • Wayside storage (fixed installations) – DC railways • Load levelling • Regeneration capture and reuse – AC railways – not such an important issue Slide No: 14 Sustainable traction drives Vehicle spec Route information Speed limits Gradient Traction Braking Vehicle simulator Driving style Power vs time Slide No: 15 Physical properties Gradient profile Sustainable traction drives Velocity profile 1 running diagram 25 1400 1200 20 0 distance (m) 1000 velocity (m/s) gradient slope 0.5 15 10 800 600 400 -0.5 5 200 -1 0 500 1000 distance (m) 0 1500 0 0.8 0.6 0.4 0 0 Slide No: 16 5 10 15 velocity (m/s) 20 25 acceleration 0.5 1 1.5 Traction/Braking Power 2 Traction Braking 1.5 1 0 -0.5 -1.5 0 time (m) 0.5 0 -0.5 -1 0.2 0 1500 power (MW) acceleration (m/s 2) specific forces (m/s2) specific traction, resistance and acceleration curve 1.4 1.5 specific traction 1.2 resistance 1 acceleration 1 0.5 500 1000 distance (m) -1 0 500 1000 distance (m) 1500 -1.5 0 500 1000 time (s) 1500 Sustainable traction drives 0.8 0.7 hybrid potential 0.6 0.5 0.4 0.3 0.2 0.1 0 0 70 20 60 40 50 60 40 80 30 20 100 distance km Slide No: 17 speed limit m/s Sustainable traction drives Important features of braking • At high speed – it is very difficult (impossible) to capture all the braking energy. • Constant power braking is required to get the most out of regenerating systems • Using constant power and all electric regeneration will lead to longer journey times Slide No: 18 Sustainable traction drives Energy Storage Capability (in MJ/kg) • • • • • • • • • • Hydrogen Compressed natural gas (CNG): Petrol: Diesel fuel: Ethanol: Coal: Biomass: Liquid petroleum gas (LPG): Steel flywheel: Battery: Slide No: 19 140 MJ/kg 50 MJ/kg 44 MJ/kg 39-42 MJ/kg 30 MJ/kg 29 MJ/kg 15 MJ/kg 45-50 MJ/kg 0.014 MJ/kg 0.01-0.56 MJ/kg Sustainable traction drives •Taken from Professor Rod Smith, Imperial College London, •IMechE December 2008 Slide No: 20 Sustainable traction drives Energy Storage Devices for Hybrid Systems • Key enabling technology for the development of hybrid trains • The most researched and used energy storage technologies are: - Chemical batteries - Supercapacitors - Flywheels • Its main functions are: - to charge during low power demands and discharge during high power demands. -to provide the short bursts of power (acceleration, steep grades) Slide No: 21 Sustainable traction drives Energy Storage Main Requirements • Capable of recovering energy from braking at high input rates. • Capable of high rates of discharge for power assistance during acceleration. • Capable to withstand duty cycles that require repeated cycling at high rates. • Long service life. • High energy and power densities are important so that the ESD is compact and light weight. Slide No: 22 Sustainable traction drives Conventional DEMU Diesel engine G M VDC Inverter Brake chopper Brake resistor bank Slide No: 23 Sustainable traction drives Hybrid DEMU Diesel engine G M VDC Inverter DC/DC converter Energy storage device Slide No: 24 Sustainable traction drives Hybrid Fuel Cell EMU Fuel cell M VDC Inverter DC/DC converter Slide No: 25 Sustainable traction drives Interfacing energy storage with railway traction systems • Energy storage devices have to be put through a power processor in order for the energy to be usefully used in the vehicle. – For supercaps: Terminal Voltage varies widely with State of Charge – therefore need a wide range bidirectional DC/DC converter – For batteries: Terminal voltage is higher than super caps and varies less widely – but still need bidirectional DC/DC converter – For Flywheel: Need CVT type gear box – or and electric system • Important to factor in the efficiency of the converter – since energy passes through the converter twice. Slide No: 26 Sustainable traction drives Slide No: 27 Sustainable traction drives Slide No: 28 Sustainable traction drives Slide No: 29 Sustainable traction drives Hayabusa • Developed by Hitachi, Porterbrook, Brush Traction, and Network Rail. • Class 43 fitted with 4 Hitachi 300 kW AC traction motors. • Hitachi lithium-Ion batteries used as the ESD - 48 batteries, 960 kg battery weight - Capacity: 48 kWh - Maximum power output: 1 MW for 170 seconds Hayabusa series hybrid scheme Slide No: 30 Sustainable traction drives EMUs with energy storage • Provides power in the event of supply failure • Can improve energy efficiency on DC railways (with long headways and low voltage DC supplies) • Can power train on sections of track which are not electrified • No commercial main line trains are currently available – but there are some light rail examples • IPEMU trial Slide No: 31 Sustainable traction drives http://www.railtechnologymagazine.com/R ail-News/prototype-battery-poweredipemu-carries-passengers-for-first-time Slide No: 32 Sustainable traction drives •Taken from Professor Rod Smith, Imperial College London, •IMechE December 2008 Slide No: 33 Sustainable traction drives The role for Hydrail and Fuel Cells • 2004 paper (Hillmansen) indicated that light rail, urban rail with modest power and energy requirements are likely to be early adopters of fuel cells • Air quality could be a driver for fuel cells in the built environment • Important to consider the synergy between the developments in energy storage and fuel cell systems Slide No: 34 Sustainable traction drives • Source – Global Rail news Slide No: 35
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